New Tech Mech Warping Machine setup | Textile Industry Visit | Sectional Warping Machine | Textile
The warper is the machine that prepares the warp, so that it can be used on the loom, through the operation called “warping”. This process consists in placing reels - made of cotton or silk threads - in a creel, the small machine placed next to our vertical warper.
The main objective of warping is to prepare a warp sheet of desired length containing a desired number of yarns that are wrapped on a flanged barrel in such a manner that tension in each yarn and density of yarn mass in the cylindrical assembly are maintained within a given tolerance level throughout the wrapping of the warp beam. By warping process yarn quality increase, wound up fixed length of yarn on weavers beam. Increase the weavability of yarn. In this process small packages can re-use. After all increase the production. The process of warping is dedicated to the conversion of cones into a beam of given specifications.
When the yarn is wound onto the beam in sections starting with the tapered end of the beam then it is called sectional warping. Sectional warping is used for weaving of towels containing stripes. Multiple color of yarn can be incorporated in the weavers beam by using sectional warping. The drum of the beam has a cone which has a slight angle that will prevent the yarns from slipping off. Sectional warping is important if for making a yarn dyed striped towel.
Basic Machine Construction - Warping & Beaming:
Basic construction of the machine is sturdy, compact, modular, ergonomically designed and comfortable to operators, electricians and mechanics. Overall height of machine structure is one meter and cone drum is 1.52 meters. The highest point is light signal pole at 1.6 meter height. All the four sides are within the range of eyesight and supervision of operator. The main frames and side walls are connected with sturdy cross members of M.S frames and smoothly moving with M.S wheels fitted with bearings. Main frame is with warping designed and constructed for heavy loads and vibration free operations. Beaming Section in Servo tech models is offered separate and fixed on floor.
Warping Drum - Metallic, Fixed Cone Height, Dynamically Balanced:
Warping drum has been designed after many trials and working experience with various yarn materials. The drum is complete in M.S of 8 mm thick steel plate, machined over whole length of drum with fixed cone height 90 Degree dynamically balanced to avoid vibrations during high speed operations. The cone and cylindrical drum is strongly supported with Sufficient M.S rings and Cross Channel both on a sturdy main shaft of drum to withstand very high crushing force. Main shaft is fitted with heavy duty wide bearings on main side walls of the machine. We provide support in drum at every 300MM, The working width is 2200mm to 3000 mm and drum circumference 3 mtrs.
Technical Specifications:
Working Width: 2200mm To 4000 MM
Drum Type: Metallic Drum, Dynamically Balanced
Drum Cone Height: Fixed - 11 Or 9 Or 7
Drum diameter: in 2.5 mtr. 796 dia & in 3mtr. 955
Warping Speed: 10 To 600 Mtrs. / Min
Beaming Speed: 10 To 100 Mtrs. / Min
Warp Table: In Out mechanical device by magnetic clutch
Section Width - Std: 300 Mm (Std Section Width - Wider: In case Of Coarse & Higher Ends Beam Flange Dia: 800 Mm - 1000 Mm -1250 Mm
Beaming Section: Separate And Fixed On Floor
Electric Motors: One For Warping, One For Beaming
Plc Controls: Various Controls
Servo Controls: One Servo Systems
Beam Drive: Ac Variable Speed, Frequency Controlled
Beaming Tension: Hydraulic Belt Brake Or Disc Brake (hydraulic with pneumatic)
A.C variable frequency control drive for warping and beaming motor.
One Servo system with synchronous speed of table with drum by servo motor & drive
Ethernet graphical touch screen color display for desired process data
Programmable logic controller (PLC) with exclusive function.
Engaging & disengaging of beam by manually.
Fixed cone, Metallic drum, dynamically balanced. Drum circumferences 3 mtr.
Another servo system for warp table in out process, Automatic distance maintained between drum to traverse table and reed by another servo system.
Separate beaming section.
Hydraulic disc brake with blower for brake disc cooling
UPS for power fail back up of Beam Data.
Standard beam barrel length working width +600.
We provide head stock traverse rail and one set Beam Adaptor.
tag-
Tech Mech warping machine,
warping machine,
high speed warping machine,
sectional warping machine,
industrial visit,
textile factory visit,
wrapped,
weavers,
warper,
looms machine beam,
jacquard machine beam,
rapier machine beam,
water jet machine beam,
airjet machine beam,
powerloom beam,
25 авг 2024
