Our 3.0 TDI S Tronic Audi A5 gets a new Clutch Pack and Flywheel! - DARKSIDE DEVELOPMENTS

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Since upgrading the turbo ( • Upgrading the Turbo on... ) on our second 3.0 TDI Audi A5 project the old clutches and flywheel had been giving us problems, occasionally slipping, meaning chasing power figures came to a halt!
After trying what we could in the software, we finally bit the bullet and fitted a new Genuine Clutch pack and LUK Flywheel.Here's how it went....
Full specs can be found here - drksi.de/A5V2
LUK Flywheel:
www.darksidede...
Genuine Clutch Repair Kit (with required seals):
www.darksidede...
How S-tronic Transmission Works - Full Video:
• How S-tronic Transmiss...
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Опубликовано:

29 сен 2024

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Комментарии : 141

@RupertsTech 4 года назад

Gotta take that S5 badge off surely! Make your own one or something haha

@ryanp6138 4 года назад

It's off!

@ryanp6138 4 года назад

And you saw into the future!

@RupertsTech 4 года назад

@@ryanp6138 Great! Much cooler than an S5 anyway..

@simontaylor7422 4 года назад

Great video Ryan, what air filter would you recommend for my 10 plate A6 3.0👍

@bojanivanov3059 2 года назад

Hi. Can you please tell me the part numbers from the seal rings

@DarksideDevelopments 2 года назад

It should be 0B5323525B but please check with your dealer 👍🏻

@chandrashekarchandu9849 3 года назад

Nice work bro I'm mechanical in india hyderabad Audi car work full interested to me

@Boatlife1964 4 года назад

brilliant video....always good seeing how things actually work and seeing you lads getting it done properly.

@TheNorthernmunky 3 года назад

Jesus, even watching that gearbox being dismantled is giving me anxiety, I’d never get it back together again!!! Great video as always - very good to watch

@mrmartin2079 9 месяцев назад

Can clutch wear be measured ( by scan etc) on those Audi DSG ( STronic ) transmissions??

@DarksideDevelopments 9 месяцев назад

yes it can, not always perfect!

@marcoaurelio6941 5 месяцев назад

"hopefully this is an interesting video" are you kidding me mate right? This is by far the EXAMPLE on how videos like this should be made. Cheers

@Andrew.Prentice 4 года назад

You should really try and avoid resting the weight of the gearbox on the sump as it can crush the sump and damage the mechatronics. Just saying.

@DarksideDevelopments 4 года назад

If we get a customers in to do we will make a cradle for it

@oulfakirabdelmajid6816 4 года назад

Not using a torque wrench?

@DarksideDevelopments 4 года назад

@@oulfakirabdelmajid6816 Only on critical fasteners, a good mechanic does not need to on every bolt

@oulfakirabdelmajid6816 4 года назад

@@DarksideDevelopments It is true that a good mechanic will always be better than a team of engineers who have precisely designed these elements, there are also aluminum screws whose use is limited. At Audi he strikes the screw with a cross to indicate that they have already been removed so that the next disassembly, the mechanic will changed them. But hey, a mechanic already knows all that.

@oulfakirabdelmajid6816 4 года назад

@@DarksideDevelopments DSG are fragile and the fact of not respecting good practices, are very dangerous for the gearbox. Thus placing the gearbox directly on the casing can cause deformation of the casing and therefore create oil leaks.

@braxtonhamby9658 Год назад

Can you guys do this with the jhm clutch pack and lightweight flywheel now plz thank you 🙏🏽 😢

@TomD16V1 4 года назад

Keep doing your things lads! Keeping me sane with the Diesel love during UK Lockdown, I'll bring my 5E VRS down when it's over for a tune.

@danielmarshall4587 4 года назад

Yes I'm thinking the same.... hoping to get money put aside once I get back to work.

@ryanp6138 4 года назад

No worries chaps, will do what we can!

@dreamitbuildit1380 4 года назад

Thanks guys, best channel on RU-vid. And damn great business too! 😍

@8power0 3 года назад

GREAT GREAT WORK ,,, ONE THING I WOULD GET A DEDICATED TRANSMISSION MOUNT HOLDER INSTEAD OF THAT MAKESHIFT LOOKING SETUP YOU WERE USING ALL IN ALL GREAT WORK THANKS FOR YOUR TIME AND EFFORT !!!!!!!!!!

@DarksideDevelopments 3 года назад

We do now!

@icHalfwits 4 года назад

Excellent content on the A5 build @Darkside Developments Love watching your video uploads :)

@Dimm88 10 месяцев назад

I need to replace mine dmf, but I see everywhere 2 types with 6 and 10 mounting holes.. Is there any way to be certain which one fits my car, a6 c7 2012, CDUC engine code

@DarksideDevelopments 10 месяцев назад

Drop us an email to sales@darksidedevelopments.co.uk with reg/vin and we can double check for you

@paulfeatherstone7095 4 года назад

Enjoyed it nice to see others working on cars not me ha ,learnt abit more , great team work

@danielarias2212 3 года назад

mated my sTronic transmission to engine but I can't get the engine to turn to line up the bolts on the flywheel. Any ideas on what is happening? the flywheel spins freely but the engine will only turn 180

@DarksideDevelopments 3 года назад

Not sure TBH, it needs to come back out and see!

@RealGX 3 года назад

I've also got a knock, but only when the engine is warm and can only be heard inside the car, swapped the dmf and clutch and its still knocking. Not sure what it is... Maybe a pulley?

@DarksideDevelopments 3 года назад

Could be anything on these!

@DroneLegacyUk 3 года назад

Hello, i have an A5 3.0 TDI 2011 and every time i stop at the light, the RPM goes from 600 to 800, to 400 and sometimes the engine just turning off. It does this every time, i ve been to so many mechanics but they can't see the issue. But trust me, i cannot drive it like that, it make me sell it. Can you tell me what this can be? Thanks

@DarksideDevelopments 3 года назад

EGR stuck open?

@DroneLegacyUk 3 года назад

@@DarksideDevelopments No, i checked and i give it a good clean, i change the fuel filter as well. Some people saying it can be the high pressure fuel pump. I don't know how to measure the pressure of it.. 🤔

@rafalbaranski6537 2 года назад

So could you advice me ,what price I'm looking at ,as my duall mass need changing soon too.

@DarksideDevelopments 2 года назад

Email us your VIN - Sales@darksidedevelopments.co.uk and we can advise!

@nonegiven9579 3 года назад

S-tronic gear boxes = Head ache and ££££££ in repairs : (

@Retirement_Life 3 года назад

First time seeing the insides and the schematics of the “auto gearbox”

@diamantlokaj339 3 года назад

perfect work if i put this flywheel and this clutch pack on my Audi a4 b8 3.0 tdi quattro s tronic 239hp how much hp an Nm can i reach without havin problems thanks!!

@grigorgeorgiev6633 2 года назад

Hello guys! What's your opinion on changing the frictions only instead of whole cluth pack?

@DarksideDevelopments 2 года назад

It could be done but not something we have tried

@alancobbin1310 4 года назад

That is one big bitch ,knew they were on the big size but not that big ,now purrring like a kitten ,had a DMF explode on B7 Passat years ago all because the customer refused to get it repaired ,Ended up costing the idiot a few grand in the end as it punched a hole in the box 🤣🤣🤣🤣,great vlog 👍

@Europeancars1337 3 года назад

I saw that yellow ibiza in rotherham town last week 😂

@fromabove1181 9 месяцев назад

What was the symptoms of that bad flywheel and thr clutch?

@DarksideDevelopments 9 месяцев назад

I believe the clutches were slipping

@matthewdixon5951 Год назад

is it wise to avoid the same motor as this but with a multitronic box not an s-tronic?

@DarksideDevelopments Год назад

They've got their issues but we wouldn't say avoid them. Just make sure you keep on top of servicing them

@najuad 4 года назад

Cheers for making the video, Ive never seen one of those taken apart.

@thatguy5245 2 года назад

Do you know how long (milage) these clutches generally lasts more or less under normal driving? I have searched high and low for an answer. Factory clutches

@DarksideDevelopments 2 года назад

200k if serviced I bet

@DarksideDevelopments 2 года назад

There are not any figures as every car is different. Differences in the driver, terrain, temperatures, load carried, tyre pressures all have a bearing on the life expectancy, so it's not a quantifiable figure.

@VigorousZinc 2 года назад

@@DarksideDevelopments How many miles were on the clutches in this video? Did it have any mech related issues that may have caused this wear? This is the DL501 dual clutch trans right?

@darjan6431 2 года назад

How much can stock clutches pack last for a stg1 700NM?

@DarksideDevelopments 2 года назад

They won't wear out

@dauti800 2 года назад

Stock s tronic has no problem with all that torque ?

@DarksideDevelopments 2 года назад

The clutches are on the limit.

@ligitasspondzevicius2931 3 года назад

Hey, with how much force those aluminium bolts have to be secured?

@DarksideDevelopments 3 года назад

Not very tight, can't remember exactly!

@NayNay1991x 4 года назад

Look like motorcycle clutch plates

@aldavies1906 3 года назад

Hi do you have a vid of the sound the gearbox did before replacing plz as i think mine audi a7 3.0tdi having same symptom

@DarksideDevelopments 3 года назад

We don't but it's easy to diagnose!

@aldavies1906 3 года назад

@@DarksideDevelopments how do you diagnose

@DarksideDevelopments 3 года назад

Wobble it

@aldavies1906 3 года назад

Lol what sort of money is this to do flywheel and cluch pack?

@DarksideDevelopments 3 года назад

Email us!

@jaystallwood Год назад

Great video lads as always. Just in the middle of doing my chains as tensioners have failed. Clutch was slipping like crazy also. Ordered assembly from Audi. Quick question how much torque and hp can be run through the standard clutch?

@DarksideDevelopments Год назад

This one did 500bhp and 650lbs/ft but was slipping a little. We dropped it down to 400bhp and 600lbs/ft and it was spot on

@DarksideDevelopments Год назад

Order from us next time!

@jaystallwood Год назад

@@DarksideDevelopments Ah I would have preferred to but Audi gave us a trade discount.

@jaystallwood Год назад

@@DarksideDevelopments Thanks for the info. What hardware mods you running for the 400bhp

@DarksideDevelopments Год назад

we are cheaper than trade prices 100%

@danielmarshall4587 4 года назад

Thank you for the videos much appreciated, stay safe.

@danielmarshall4587 4 года назад

Also would you please pass on my high regards to the gentlemen "wrestling" with the gearbox and not getting up set with having a camera in their face all the while.

@andreasjacobsen1637 3 года назад

Is the tiptronic stronger and smoother? And how much can it take.?

@DarksideDevelopments 3 года назад

S-tronic is faster and smoother but Tiptronic stronger

@andreasjacobsen1637 3 года назад

@@DarksideDevelopments thanks

@SnowflakePolice1 4 года назад

S tronic man , Jeeez. Mind you , you have the know how & time to repair it. I’ve got the same car with a manual gearbox.

@sahilsoni9646 3 года назад

Thanks Soo much sir

@quattro4944 4 года назад

Last week i have replaced dmf in my 3.0tdi stronic in one off thr garages , how long roughly should take that operation , and hoe much time does it took to you just to drop gearbox from the car ? Cheers

@DarksideDevelopments 4 года назад

Its a full day job out and in, about 8 hours

@bigmac5217 Год назад

What sort of money would it be for the job????

@DarksideDevelopments Год назад

£1500 as a rough guess but prices can vary a lot

@bigmac5217 Год назад

Thank you I’ve got the A4 diesel 2.0 it sometimes is a little hesitant on set off I’m just wondering if this could be an issue or just the cvt gearbox not been great? Where are you guys based? Regards Mark

@ThatRoddy 4 года назад

I've got a convertible one of these for sale you know... on a 14(63) plate

@tolsonryan 4 года назад

Do you tune the newer b47 bmw 20d engine? What sort of figures would you expect with a stage 1 remap? Brilliant work by the way.

@BluePixelMotorcycling 4 года назад

Noticed mine makes a rattly noise when you release the brake in reverse but stops once you give it some throttle or push back on the brake. Guessing that's the DMF worn?

@DarksideDevelopments 4 года назад

possibly!

@BluePixelMotorcycling 3 года назад

Had the DMF replaced. Noise is still there...

@miroslavlukic961 7 месяцев назад

@@BluePixelMotorcycling did you change a clutch pack??

@chrisrawlinson8948 4 года назад

Ryan, what's that fancy tool on the tailshaft? Looks like some giant vice grips for holding the tailshaft in place when doing bolts. 'Ner sin' one of them before.

@DarksideDevelopments 4 года назад

Yeah some big grips, Andy has a lot of strange tools!

@chriscolquitt 4 года назад

Do you do any tuning for the focus st tdci?

@ryanp6138 4 года назад

Sorry, VAG and BMW only

@chriscolquitt 4 года назад

@@ryanp6138 no worries cheers

@Injabsful 3 года назад

is that a stock wheel on this car ? or is it from other car?

@vladleonard86 3 года назад

You could just buy the friction discs

@DarksideDevelopments 3 года назад

Wish we had, slipping still!

@MichaelDrowley 11 месяцев назад

So it wasn’t the flywheel or the clutch pack? Did you ever find the actual problem? Mechatronic solenoids?

@mariorma8900 4 года назад

Wow what a difference with GoPro, brilliant stuff.

@Corsa15DT 4 года назад

Those two flywheels looked almost identical when compared?

@DarksideDevelopments 4 года назад

not really, grease was coming out of the other one

@shaunlewis4016 4 года назад

Danny deserves a bonus in the form of an S5 😉😉😉

@jimbob6290 4 года назад

At what milage did you change the clutch?

@DarksideDevelopments 4 года назад

Just over 100k miles

@Iceever 4 года назад

Maybe stupid question but what gearbox is better in audi - 7 speed, or 8 speed? For power, longevity, maintenance prices. Looking into 2016-2017 year 3.0 tdi

@DarksideDevelopments 4 года назад

ZF8 is superior. Worth getting the 272 model with it for sure

@Iceever 4 года назад

@@DarksideDevelopments so 7 speed?

@DarksideDevelopments 4 года назад

@@Iceever ZF8 is 8 Speed.

@Iceever 4 года назад

@@DarksideDevelopments thx. So far this is best answer i am getting, because my local audi service, audi club - what ever question i ask, they give me answer that every part is the best, no parts have any problems and other bs :) btw will you guys ever do video about bi-turbo 3.0 tdi?

@DarksideDevelopments 4 года назад

@@Iceever VAGs are 100% reliable, you don't know that? We don't generally go much further than a map on those, but we have done a few. We had an SQ5 project for a long time - www.darksidedevelopments.co.uk/sq5-3-0-tdi-v6-cr313-cgqb/

@6xXMiLoOXx2 3 года назад

Perfect!

@mrAudisubaru 4 года назад

Great video.

@TeamAtterz 4 года назад

You guys able to tune these engines remotely?

@Garaza-po9mq 4 года назад

One of the heaviest gearbox, are you agree

@ryanp6138 4 года назад

Back breaking

@RealGX 4 года назад

Can't be much more than the DQ400e I did recently.

@Garaza-po9mq 4 года назад

New stuff not much such car's (hybrid) in my country

@mrtabs007 4 года назад

What’s the cost? For parts and labour?

@DarksideDevelopments 4 года назад

around £1800

@TheCinderellaman10 4 года назад

@@DarksideDevelopments is that for the new clutches, new flywheel & labour?

@TheCinderellaman10 4 года назад

@@DarksideDevelopments do you have to programme the gearbox once the new clutches are installed? Really enjoying these vlogs, keep em coming

@vladleonard86 3 года назад

Any internal mods of the engine?

@DarksideDevelopments 3 года назад

Stock

@charlieskids4348 4 года назад

Great video. I was expecting the bell-housing and starter motor to be full of rubber dust and iron filings. My dads Ford Mondeo diesel is on its 3rd starter motor due to the Dual Mass Flywheel disintegrating. Apparently you can fit a normal solid flywheel to prevent this, however, you then suffer from increased vibration.