Paramotor Propeller Mold Fabrication & Damage Repair Composites Carbon Fiber & Fiberglass

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Propeller repair and balance is part of running a fleet of paramotors used for training. This is one example of a mold I made, and a propeller tip repair using said mold. Shop work, machining, and fabrication is just another aspect of what I do. Composite technologies and techniques are something I've dabbled in for a few years, but recently have upped my game a notch.
Paramotor Instructional techniques offered by Kyle O, and how I run my paramotor school in this video here • The Best PPG Training:...
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Kyle O'Glee
531 S Main St
Springhill, LA 71075
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Best way to contact me initially is thru email.
kyleoschoolofparamotor@gmail.com
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Опубликовано:

2 окт 2024

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Комментарии : 103

@justinmalone1076 3 года назад

Something tells me this guy’s really involved in drugs.

@joshbarnes5784 3 года назад

GOOD CONTENT 👍

@kyleoglee 3 года назад

I put in some effort on this one! ha ha! I give it mediocre status ;)

@BSmithPPG 3 года назад

Really interesting video 👍🏻👍🏻

@abelferia1 3 года назад

I can work the lathe, milling machine, tig mig stick welding, press brake, and more, but let me take my hat off to you buddy. keep making videos like this one where everybody gets to learn how it's done, God bless.

@kyleoglee 3 года назад

A man with your skillsets could appreciate that of all the things I do, I find a successful sewing project satisfying on a lathe and mill satisfaction sorta level.

@JohnHansknecht 3 года назад

Impressive! Thanks! Further up the prop, are these foam core? I haven't broken one far enough to know. I assume they are because of the weight.

@kyleoglee 3 года назад

Negative on foam from Helix propellers. There is a bit of balsa at the hub, and then unidentified composites throughout the structure. I've dissected one a few times during a necropsy.

@brunodesousa3772 3 года назад

I’m loving these technical repairs Kyle! 👌🏼

@kyleoglee 3 года назад

Thanks Bruno!

@RunIntoTheSkyNonprofit 5 месяцев назад

Great video

@FrugalMooney 3 года назад

As always, good content. I love the shop videos.

@The_real_Dr_mysterious 2 месяца назад

Is it possible to put three propeller together to make one propeller for a more efficient aircraft?

@akbarshoed 5 месяцев назад

You are an awesome guy, you know that?

@32laurens 2 года назад

Very therapeutic... that mould is a work of art in itself.

@FreshMOG5760 2 года назад

Y not make the full package

@FreshMOG5760 2 года назад

Yo nice content man can u make more

@thomasnappo6309 2 года назад

Your awsome bro..

@justbikewatch 3 года назад

Amazing content!! Thanks Kyle!!! Good mold technique... just a question, for balancing, what do you think about drilling a hole and add a small solid weight to the tip edge of the prop? I've seen many people doing that, any disadvantage or just preference?

@kyleoglee 3 года назад

It can dislodge and move. Especially with a foam core prop.

@davidhawkins3820 3 года назад

Where can I find the propeller balancer? I see the product PropTop but I have yet to find it for sale.

@kyleoglee 3 года назад

I made this one custom.

@robroy25 3 года назад

A man of many talents...the Adam Savage (Myth Busters) of paramotors....great content big K....Cheers..

@kyleoglee 3 года назад

Thanks Rob, I love Adam Savage content too. I've been a fan of his since Mythbusters, and now his Tested channel on this platform is very good.

@pinevalleyoutdoors3788 2 года назад

What did you inject into the prop??Thank you

@kyleoglee 2 года назад

Thickened epoxy.

@joshperryppg 3 года назад

Man, I can't be first when you release a video at 8am on a Saturday! I'm sleeping! Well, at least now I get to enjoy my coffee with a Kyle O' video!

@turkeyphant Год назад

Where on earth do you get so many broken props?

@kyleoglee Год назад

I run a paramotor school.

@kyleneel6382 5 месяцев назад

Hey kyleo great video! If possible could you explain what you used for the balancing that was tied to the strings for the prop? Is it just a simple piece of metal we can buy or was it milled for just this use? Trying to get this setup like that to help repair props at our school!

@kyleoglee 5 месяцев назад

I made the hub on the lathe.

@kyleneel6382 5 месяцев назад

@kyleoglee oh well darn. I really appreciate the reply! Especially on a older video! I'll use what you showed and make it work! Thank you!

@YankeeinSC1 3 года назад

Nice one Kyle. This, or something similar, is a must for anyone running a PPG school. So... I want to design a new quick release prop hub that would be at an incredibly low cost point, but it will require the cooperation of a prop manufacture to incorporate the concept into their hub. The parts would have to be designed to work together vs. adapting the coupling to existing bolt up designs. Alternatively I could set up to build a line of props, but that's not where my interests lie. Your mold came out good enough, but I have to ask, do you know if the major manufacturers (Helix and eProp) are doing much sanding after the cure?

@davidhayman7623 7 месяцев назад

Hi Kyle, thanks for time and generosity in sharing your knowledge and processes. Great video keep it up!

@CashCowCellular 3 года назад

So glad my name is neither on those propellers LOL. 😂🥳 Great content!

@DougBow96 3 года назад

Really cool, thanks for sharing your techniques. I like your balancer! :)

@skysportsusa5010 3 года назад

Awesome edit! Thank you for taking us through the process.

@barrywebber100 Год назад

That's some good skill on show there, you make it look easy but for many people that would challenging to do well. Having a well equipped work shop is a great asset. Thanks for posting.

@falconron4217 8 месяцев назад

Some nice work there Kyle, The best you-tube university education yet

@jb92563 3 года назад

This is a great instructional video and it will give pilots stuff to do when the conditions are not right for flying. You are truly spreading skills and knowledge and its definately being appreciated. Frankly with all you do I don't know where you find the time to not only do all this work but also video and produce all your content. I have an eProp that had the last 3" of a blade removed by a loose gas cap but it sounds like that might be too much for a repair like this? I wonder if there is a use for busted props that are beyond repair, maybe wait till you bust another blade and make a wall clock out of it, or a mean looking fan or a windmill.

@shahram677 2 года назад

Hey Kyle,nice videos Do u have any video for homemade balancer? Sean

@MikeFlyItAll 3 года назад

That's awesome bro... thanks for sharing...

@goldwingerppg5953 2 года назад

Great video! Do you ever spray clear coat for weight to balance?

@scaviator4207 3 года назад

Hey Kyle, what do you charge for prop repair?

@paraglidingtalk 2 года назад

I blasted my first prop this weekend. I am getting my stuff together to make a mold of the new prop that is in the mail. I am interested in getting the register key down. I didn't see in the video the other half of the mold. Did you just form some little bumps to fit in the holes?

@kyleoglee 2 года назад

I've done many different keying methods. Most recently I've been using plasticine clay, and putting the female divots into the first half, then pouring the male in with the second.

@RonBesse 3 года назад

Totally awesome!!! 🙂 Oh yeah, I'm not first.

@kyleoglee 3 года назад

Thanks Ron!

@kevincollins8014 3 года назад

This was very interesting thanks for sharing.

@SmittySmithsonite 3 года назад

Now that's an ingenious setup! I wonder if I have the patience for that, without making a pile of scrap over 4 weeks, lol. With my trike, I'll hopefully be less likely to need to build one. HOPEFULLY ... 😉

@kyleoglee 3 года назад

There were many disasters learning how to do mold making. Will definitely take you more than 4 weeks!😆

@SmittySmithsonite 3 года назад

@@kyleoglee -Ahh, gotcha! I figured that couldn't have been easy.

@bjornplanetorz2963 Год назад

Nice one Kyle, nice explained video. 👍

@David65702 3 года назад

Very educational.

@Iskconcape 2 года назад

Hi Kyle, have you ever repaired a helix prop with a clean break about 3/4 way down from the tip, can it be repaired safely or is it irreparable because of the stress at the point

@leoyoman 6 месяцев назад

Structural repairs below 2/3rds from the root is not advised

@aaroneye86 3 года назад

Very cool process, great repair!

@awaitingthetrumpetcall4529 3 года назад

You're pretty good at balancing props but you're a pharmacist. You 'have' to be precise.

@kyleoglee 3 года назад

Pilot's are pretty good at precision too!

@damianmchale7543 3 года назад

Brilliant video 👍🏻

@paulgosney3544 3 года назад

Hi Kyle, I'm interested to know why the Atom's seem more prone to end up with prop damage than your Moster's.

@kyleoglee 3 года назад

More first launch attempts. Everyone gets to give an 80 a go before moster.

@stealcian74 3 года назад

Does anyone sell molds, I would love to buy one for the mostar 185 e prop 125cm

@kyleoglee 3 года назад

I would, but eprops are not conducive to repair. Too thin.

@woodystarkey2329 3 года назад

Woody here no the other woody twisted wind woody great content love the repair videos love to see more of that kind of repairs peace an love thanks

@kyleoglee 3 года назад

Right on Woody!

@rogerr1296 3 года назад

Not sure if it would work with what you are doing but, working with epoxy in woodworking you use a butane torch to pop the bubbles once they have risen to the top. I'll have to try the heat gun just for shits and giggles.

@kyleoglee 3 года назад

The gun is a bit more controlled. You can overheat with a torch easier, but not someone with your skills. Still, I think you'll like it better.

@rogerr1296 3 года назад

@@kyleoglee My skills consist of trial and error or, in my terms, screw up and cuss a lot and on occasion make a screw up that I can make look right. 😂

@alejoal07 3 года назад

How do you figure out where to add weight, whether near the tip or near the hub? the same amount of added weight will have a difference effect on static balancing depending on position, that's where dynamic balancing comes into play but that seems like too much of a hassle in out sport

@kyleoglee 3 года назад

I simply use my finger, and the amount of pressure required to locate the optimal spot for the ballast injection. If the shape is symmetrical, and the static balance is spot on, I find zero dynamic vibration present. The molding is also very crucial in assuring this outcome.

@alejoal07 3 года назад

@@kyleoglee thanks! Amazing work BTW

@joshbarnes5784 3 года назад

🤔 are you going to start possibly offering repairs? I have a 130 helix on a moster that needs some love.

@kyleoglee 3 года назад

Been repairing props for years Josh!

@joshbarnes5784 3 года назад

@@kyleoglee mind if I send you a message on Facebook?

@joeowens7585 3 года назад

👍

@paiisebutton6322 3 года назад

good :) can I ask something? what material of porp can not be repaired ?

@kyleoglee 3 года назад

I suspect anything can be repaired.

@paiisebutton6322 3 года назад

@@kyleoglee yeah I'm with u but I mean just case of 'minor repair'. Any prop can be repaired by major repair but in field, can not be done that repair.

@kyleoglee 3 года назад

@@paiisebutton6322 Propeller field repairs are a fools game. Switch it out with your back up propeller, and bring it back to HQ for a proper repair session is the way of the Jedi.

@robertstimeparamotoring5313 3 года назад

you are the man !

@kyleoglee 3 года назад

Nah, heart of a 15 year old teenager. Never really made it much further! ha ha.

@aussieparamotorman9931 3 года назад

Awesome job!

@kyleoglee 3 года назад

Thank you kindly sir!

@Giroskop Год назад

Makeing mold from carbon fiber is wasteing of expansive material, you can do it just from fiber glass and it will be still wery strong. It is also better to make second half of mold without removeing blade from first part of mold. Looks very unprofesional, adding material on a tip of propeller is very dangerous, added material can still brake up and fly off during flight! He is useing way too much resin and just 2 layers of carbon. It is joke, dont do it guys....

@kyleoglee Год назад

Been doing this for years. No failures so far. Come back to complain after you have repaired hundreds of propeller tips sir.

@davidyoung518 3 года назад

The Wizard sharing his skills and tricks for all his inspiring apprentices'!

@kyleoglee 3 года назад

I've been tripping out since my son told me that jive. I want to grow a big beard now, and wear a pointy hat...Oh, and carry a big stick around too. ha ha. Still inventing potions, and flying around on the regular too!

@flyjtaylor 3 года назад

Homemade balancer?

@kyleoglee 3 года назад

Of course John!

@flyjtaylor 3 года назад

@@kyleoglee I’m jealous! You have ALL the cool toys!

@kyleoglee 3 года назад

@@flyjtaylor My cool toys make their own cool toys! Toolmaking is the real alchemy of this new world!

@flyjtaylor 3 года назад

@@kyleoglee I certainly agree! My biggest observation is the value of the tool between the ears! Ours seem to have the same blueprint, but yours seems to have a way of materializing! Keep doing what you do so folks like me can live out our dreams thru it!