Polycarbonate Roof Installation

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In this video I install a polycarbonate roof to the pergola that I made in a previous video - Link here : • I Built A Pergola
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Amazon product links:
Flashing tape: geni.us/9oJtjnS if applying to unpainted brick or concrete, I'd recommend using a primer before applying flashing tape to get good adhesion: 1L geni.us/7Bz0 5L geni.us/DAOB
Breather tape: geni.us/PwBN
Polycarbonate compatible silicone: geni.us/xci25m
The other components I used in the video:
10mm twin wall polycarbonate sheets
Rafter supported glazing bars
Aluminium F section
End sheet enclosure
0:00 Intro
0:12 Polycarbonate Sheets
0:42 Aluminium F section installation
2:37 Foil seal tape
2:59 Cutting polycarbonate sheets
3:21 Breathable seal tape
3:36 Installing polycarbonate sheets
3:52 Glazing bars / expansion gap
4:43 Sheet end closure
5:43 Opal finish polycarbonate
5:53 Glazing bar and polycarbonate installation
6:53 Rafter spacings
8:02 Glazing bar end caps
8:27 Flashing tape
9:11 Mistake
9:45 Are screw caps needed?
10:32 Guttering?
11:15 What about snow?
11:38 Total costs
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#woodworking #pergola #polycarbonate
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Опубликовано:

31 май 2024

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Комментарии : 446

@arthurballs2754 2 года назад

"Always install this side up or outside!" - "Outside" meaning when you use them as as vertical windows.

@everybodylovesducksauce7158 2 года назад

Ahhhh.

@hcervantes 2 года назад

Thats how i understood it.

@pault3774 Месяц назад

or walls for a greenhouse, hence no "up" in that case

@yasmina120323 Год назад

It is a very good book for beginners as well as for those that are already into ru-vid.comUgkxTNB_zFBSnTo_O1PqfVUwgi7ityw0JlKt A very good basic ebook to keep as a reference too. I like it and the way the subject matter is presented. It has humor and that helps with the reading.

@MagicianMan 2 года назад

"Outside" refers to the where you are using this vertically, say for instance a Greenhouse, you want the UV protection on the "outside" face

@adamjackson9988 2 года назад

Yeah, that seemed real obvious to me in context to UV.

@olivier2553 2 года назад

I double side that.

@theajthomas 2 года назад

That's what i was thinking.

@Gaben01 2 года назад

Yep! Up if u using it as a roof outside if it's a wall! :)

@wojciechkoszalka6325 Год назад

@@mattdaly2227 hi .the top of panel is slighty ticker

@bobbyb7112 Год назад

Just finished my pergola project, and I could not have done it without your help. Highlighting the mistakes you made was really useful. Not many people go back to a project to highlight this. Thank you sir.

@MrSmid888 2 года назад

Let’s be honest, we’re all “know it all’s” me included. The absolute ball ache and detail going into all the explanations in these videos to prevent the inevitable comments “gotcha” moments is outstanding. The time and thought taken. One thing missed and I’ve GOTCHA!!! 😂✌🏻

@josephdodson9460 Год назад

I've been a builder for many years and have seen quite a fair bit of sheds. The plans in ryan's package ru-vid.comUgkxB7IXYxLzb_Ichhe45zM3Im5xfEiSp9vB have some of the nicest looking sheds i've seen in a while.

@dsxwoodworking 9 месяцев назад

I built basically the same thing following your videos (not quite frame by frame 😂) - couldn’t have done it without your videos so big thank you!

@lindacgrace2973 2 года назад

Dear Keith, About that "or outside" instruction. A lot of people use these polycarbonate sheets for animal housing and greenhouses where the sheets are installed vertically, to function as windows. In that vertical application, the marked face of the polycarbonate should be installed facing the outside. Hope this helps, keep up the good work!

@RagnBoneBrown 2 года назад

Thanks Linda

@lindacgrace2973 2 года назад

@@RagnBoneBrown You are welcome! give Dylan a scratch for me, and keep up the good work!

@mandyleeson1 2 года назад

The polycarbonate roof looks so slick, way beyond my expectations. Nice job Keith.

@Albert_XXI 10 месяцев назад

3:45 "or outside" I guess if you're applying the sheet as wall to build a greenhouse like structure. Great work! thanks for sharing.

@domramsey 2 года назад

That looks great. I was hoping for a final scene of you enjoying a romantic meal outdoors in the rain though. So get on that. 🙂

@RagnBoneBrown 2 года назад

Will try and get some of that for the next vid👍

@user-nl3yo6de9d 4 месяца назад

A very useful video. I have a porch that the original sheet is leaked through the top section and needs replacing this summer. I never knew what parts were required to do the job so thank you!

@sabinoluevano7447 Год назад

I'm glad you mentioned the mistake you did. In most videos, they never mention that factor. We all fucked up, and sometimes have to do it all from scratch, or if it is a small fucked up, leave it like that. Kudos mate!

@swbjackson 2 года назад

To add the flashing at the top you can use a crawling board laid across the sheets for access. For extra protection to the sheets you can fix foam to the bottom of the board. I saved the cushions from an old 3 piece suite and used them rather than buying foam.

@MarloQuidato 2 года назад

"or outside" part means that you should have that side facing outside if using it as a wall or window or anyway that is it installed vertically this video makes me want to do this as well

@GtecAerials Год назад

Great video, made even better by the fact you highlighted the mistakes you made; we all learn from mistakes so very helpful to see. You seem like a nice, honest tradesman/DIYer and that goes well with me 🙂 A really good job, well done!

@jlh5995 10 месяцев назад

Hey Rag n' Bone Brown - Thank you so much for taking the time and effort to produce this excellent, easy to follow, video tutorial on the materials needed and installation of polycarbonate roofing. Looks like a professional installation - hope mind looks like yours after completion.

@jimwood73 2 года назад

Nice job Kieth. You can get those knife tools from B&Q etc. with the laminate flooring. It’s for cutting those nasty plastic edges. I’ve used mine for many things, very useful.

@arniet1 3 месяца назад

Appreciate your time and effort putting this video together mate. Plenty of useful pointers and a good demonstration to give others a useful starting point. I notice on the polycarb panels it says to only drill holes with new or carefully sharpened high speed steel or carbide tipped drill bits, to a minimum 40mm from edges

@duncansimpson9999 2 года назад

Great project Keith you made it look easy. A big thumbs-up to you.

@YouNeverKnowWhoIsWatching 11 месяцев назад

I love watching thoroughly explained and well documented videos.👌

@jttasb Год назад

Extremely useful for me this summer, Thanks! at 3:40, "outside" if you are using these as vertical walls on a greenhouse.

@RagnBoneBrown Год назад

Thank you so much!

@Bill.L.Carroll 2 года назад

Looks good, man, great job for a first time installation of the Polly sheets.👍🏽

@robbristow 2 года назад

'Outside' is for those using it as a wall rather than a roof!!

@paulrowley71 2 года назад

Or the outside facing side if you deem under the roof as inside if using it on a shed, say?

@danludlam1562 2 года назад

Beat me to it

@sappersrus8003 2 года назад

We have this roofing on two of our winter gardens for over 5 years or so, and it snows a lot in germany. So far no problems

@Alexxx---101 2 года назад

I had a similar problem with the guttering on a porch I built. I ended up putting the guttering level with 2 right angles on either side - and 2 of them large whiskey barrel plant pots on each corner below to catch the rain water. looks good with nice plants in them and ment I didn't need downpipes.

@PaulRansonArt 2 года назад

Thank you Keith. I'm collecting a used 4M x 3M roof tomorrow for a little lean to project. Not for us but the kitties. They like to be outdoors but need a rain shelter 😀

@ciararespect4296 Год назад

Kitties lol. Leave them out whatever the weather they're wild animals

@Richardcroitoru Месяц назад

for the wall there is a special profile that looks very professional at the end, Aluminum muurprofiel

@karzanoumar2027 Год назад

Hi one of best videos I have watched recently. Nicely explained and well made . Thanks 🙏

@bottletree33 2 года назад

I have this roof on my kitchen/utility room. In the Summer it gets really hot. When it rains it sounds very loud. It’s been up many years and done a job, but hopefully soon will change to a tiled roof.

@esrAsnataS 2 года назад

Great information, I need to fix an old roof on my place and this will be very helpful. Thanks.

@LeslievilleGeeks 2 месяца назад

We wanted a cover for our ZeboZAP tv and this cover was amazing setup.

@karlbettles6330 Год назад

Very informative and clear instructions. If only more you tubers copied your presentation .Well done and thanks for all the tips.

@andykedziora2898 Год назад

Totally agree with your comment.

@tamirhoresh 2 года назад

Great use of Sunlite polycarbonate. Best in class.

@awantamta 2 года назад

It looks really good. Well done.

@johnporter8896 2 года назад

If the water pools up, put a row of planter boxes under the edge. Pretty flowers and water catchment! Double win! 🙂

@Alban.Bytyqi 9 месяцев назад

Oh man so amazing, thank you a million bunch of grapes for this video. You have saved a major river of headaches.

@davekijek2302 2 года назад

If you're concerned about snow, a roof rake can pull the snow off. One of them have small wheels to minimize damage.

@BischBaschBosch 2 года назад

Looks right on mate. Good job. That span of poly should take the kind of snow fall you get no probs. Not like it's gonna have to catch fall off from a pitched roof above it either.

@hhppecit Год назад

Amazingly detailed video! 👏👏👏

@DOWNZY01 2 года назад

Great build mate, always love the videos. I always admire the fact you never claim to know everything and you’re never too proud to ask for advice from the comments. I think the cost of the build was around £975 at a guess??

@deanwellerassociates 2 года назад

Enjoyed the video Keith, clear, honest and turned out pretty good

@ciararespect4296 Год назад

The glazing bars and ally f section would be about three hundred

@deanwild7641 Год назад

Really great video and project. Looks great

@nakeliya9 11 дней назад

A labour of love !!!

@voodoomotion5855 2 года назад

Adding the second strip of flashing is a good idea, helps as a failsafe! :) nice job

@deefadog06 2 года назад

I did a very similar project a few years ago, snow is no problem!

@stuart7121 4 месяца назад

Very useful video I'm planning on doing one this summer,it looks really nice what you did well done 👍👍

@markgeezey1809 2 года назад

Hi Keith, albeit from Birmingham, I know live and work in Sweden. These roofs are very common over here, where we call the Pergola set up an Altan. These particular roofs are much stronger than you think and easily take a lot of snow. Trust me on that one. 🤣. The only thing I would have maybe suggested that would then give more weight support, is to have thinner additional roof beams running horizontally in between the main roof beams. However may not look as nice? If careful you can put a piece of OSB on the roof and carefully walk on it. I have done it loads of times with no major issues. 👍. Looks good though. 😀

@ddneb 29 дней назад

Well done, well explained, your mistake is our lesson. Thank you!!!!!

@markduggan3451 2 года назад

Now you've told everyone that the last sheet is 12mm narrower everyone will know lol. It looks great.

@TheChaznw Год назад

Nice video! I feel a little better about replacing my corrugated poly patio roof now.

@elderlemon8020 8 месяцев назад

This was a real help to me. Thanks

@twwanderer 2 года назад

Looking great as always! If the flashing tape wiggles are annoying you, hit it with a heatgun and a hard roller to help smooth it all out. Honestly only you (and everyone on the internet) will notice, so give yourself a break on that one!

@RagnBoneBrown 2 года назад

Cheers mate, may try that

@jcoul1sc 2 года назад

Cutter is for trimming floor trim. Great vid

@DaddyBear3000 2 года назад

Without any support it will sag over time and unfortunately not spring back. If you'd like to avoid noggins you can use 10mm aluminium box section or similar attached to the under side of the polycarbonate with stixall clear adhesive. It just gives more rigidity.

@davidandmelodyforrest1385 Год назад

Well done, thank you, very informative.

@davidliddle7998 2 года назад

Looks great good job

@TheWardagh 2 года назад

Great detail, thank you

@martinturvey5057 10 месяцев назад

Many thanks for sharing

@lucreciaflores351 Месяц назад

Great Job!!!

@awkwardtom 2 года назад

Another interesting watch Keith cheers fella, I look forward to watching your vids on a Friday night after a few shandy's. You give me all the ideas for a semi-pro procrastinator/woodworker 😂🤔👍

@STEVO-hn5su Год назад

Good stuff Big fella. Just doing a pergola very similar to your own and so many differing opinions. Most of the videos from the suppliers suggest so many additional bars/joints/seals/fixings that are most definitely not required. Cheers.

@Brian-bl8il 2 года назад

Great vid my mate. After re landscaping the garden beginning lock down, loved to had a lean to over the corner furniture. but on budget then. Local landscaper, would cost £9 -£11k for what wanting. Bollocks, 22 weeks and some hard graft done myself, cost £1500. Was in no real rush. If a pro came out and done same as i did been well happy. So its this weeks project 3.2m x 2.1m pergola :-) Its just great to take photos at each stage of rebuild, then collate then im a slideshow vid, sit back enjoy the amount of work put it. But again brilliant vid mate on the fittings of the poly. Best wishes from up north east..

@aspetm3846 11 месяцев назад

Well done mate.

@stevec9143 Год назад

I need to do exactly the same so your video has been incredibly helpful! Thank you for taking the time to make it

@P14YCR Год назад

Best video iv seen online , thank you

@eldoradocraftsman3733 2 года назад

Very good. Regarding snow, I should say that it will be absolutely fine. I have an Old conservatory with the same roof. Snow builds up due to the High edge around the whole area. If it could survive the Beast From The East, this this will be ok too.

@MikeukHB Год назад

Hi great video I used 1000mm wide 3mtr long sheets 25mm thick with the same glazing bars as you never used those buttons and had no problems its been up over 2 years now cheers.Yes that flashing tape is a pain to fit lol

@larscajvall5804 Год назад

Nice job

@andrewgibbons8159 2 года назад

Hi Keith, would you consider doing a 2021 shop tour video with an emphasis on small hand tools, carpentry hand tools pls. 🔧 love the channel 👌

@GrumpysWorkshop4 2 года назад

Great job mate, I did read the less fixing screws you use the better. I used wider sheets with a rafter in the middle of each sheet & 2 of those screws with the caps along the centre of each 3metre sheet. It's supposed to move so you probably will hear popping sounds etc but nothing to worry about. Mines been up for a year with no issues. I also have no guttering & the rain falls off no problem. The sheets do move up & down in strong winds but they've not come off. The glazing bars do a great job allowing the sheets to flex in the wind, that's one of the reasons they don't recommend using too many fixings or they could crack. I also added noggins for additional support & to stop rafters from twisting, something you may wanna think about

@RagnBoneBrown 2 года назад

Yeah cheers mate. I'm gonna see how it goes, knowing I can always add some noggins if they do start to sag 👍

@Mystique-Dreams Год назад

Brilliant!

@augustwestusa Год назад

great job!

@j.mccarthy3008 Год назад

Nice work!!! Thanks

@ianvicedomini2648 2 года назад

It looks great Keith. A nice addition to the garden. Great video mate 👍🏼👍🏼

@andrewwilson3663 2 года назад

They will sag, and with the gentle pitch, will probably leave puddle marks where the water hangs around at the lip at the front. A row of noggins with a bit of fancy detail might be worth an additional project? Keep 'em coming!

@gazjones8152 2 года назад

£1100 I’m predicting. Good work as always Keith. Top notch

@jamescao2008 Год назад

it is a great video to detail each step in the progress. Also in the …more section, all minutes passed list the content in the project.

@caskwith 2 года назад

Looks good. I wouldn't worry about snow in the UK, it's so rare to get anything that heavy that you can just manually remove it if needed. Cost guess £757.

@woodywoodworkerfuller9921 2 года назад

Ha. I just glanced at the comments, I reckon you know what “outside” means now !! Great video, really like your videos….. long time watcher !! Keep up the good work. Love from TEXAS !!

@RagnBoneBrown 2 года назад

Thanks

@barbarastefani254 5 месяцев назад

Thank you for this video

@gazboh 2 года назад

nice vid, helped me sort my shed roof out for leeks :D

@allazsport 2 года назад

Amazing video!!

@zebedee6633 2 года назад

Snow shouldn't be a problem, I installed a 1 meter wide by 3 meter long sheet of poly to bridge a gap between my garage and a veranda over our patio using F section on the length and alu end closers. Over 3 winters snow hasent caused any issues so your 600 wide sheets shouldn't deflect at all.

@RagnBoneBrown 2 года назад

Thank you

@zebedee6633 2 года назад

@@RagnBoneBrown Cheers, I should have said a great project and has given some good ideas for a future job.

@pukavita 2 года назад

At 3:43 "or outside" refers to the outward facing side when you use the poly sheet vertically as a wall (e.g. greenhouse ...etc) or window.

@essentialhandyman 2 года назад

Outside means when you're using the sheets as curtain walling, not as roof sheets. I don't think snow load will be an issue on such a small roof. If is sags when it snows, you can always retrofit additional rafters underneth. Rain shouldn't be an issue. Remember any rain hitting the roof would have hit the floor beneath the roof anyway. Plus it looks like there is drainage in the pea shingle at the bottom of the retaining wall.

@vawcreations5887 2 года назад

NICELY DONE . GUTTER - YES.

@tobybeswick36 2 года назад

i've got something similar in my garden. The only problem is that with no guttering, the rain falls off the roof and lands in the same place over time and develops a green line on the concrete floor across the front edge

@jlarts 2 года назад

Re: guttering, Michael Alm just put up a video about the shed he's building and he installed a pretty interesting looking gutter with a series of copper cups linked by chains in lieu of a pipe which feeds into a planter at the bottom. Perhaps not what you would have done but still an interesting solution if you felt guttering was something you needed to do after all.

@lolawalsh9187 2 года назад

Rain chains

@aaronstill3810 2 года назад

I thought a man with your talents would of over hanged the rafters and shaped them mate

@pielight7449 2 года назад

I think you may find that without the screws with rain caps, the sheets will creep away from the wall through expansion/contraction movement (as was the case with my car port) . This can mess up the flashing. The flipside to that is, the problem with fitting these screws with relatively little pitch, is that water tends to pool around them longer and find it's way into the timber. This happened with a conservatory I recently demolished, the pitch on that was probably similar to or slightly less than yours (4 inch fall over around 10' 00").

@celticchrys 3 месяца назад

Wouldn't using a strip of actual meal flashing instead of tape solve this problem? Real metal flashing would just flex as well, and be fine.

@Wordsnwood 2 года назад

My guess is %20 more than planned. 😉

@stephencarr7263 9 месяцев назад

Thanks for that

@toria-j 2 года назад

Quite amusing that I watched this tonight, as the storm has blown part of the polycarbonate roof off my greenhouse. Mine weren't secured as well as yours though. I'm probably going to replace that section with glass.

@eyuptony 2 года назад

Good job Keith looks very nice. Total cost about £840. Cheers Tony

@paultay23 2 года назад

Nice job Keith, with the rafters and the glazing bars you won't have issues with snow. The pitch on my conservatory is steeper than your 1 in 12 but i havn't had issues and i did not install as well as you have (and i only have glazing bars) Cost - guess £1,457

@lewiswalker6646 2 года назад

Just used the same system but 25 mm sheets and not screwed through the polycarbonate , had strong winds in Leeds and the glazing bars seen like there holding the panels fine

@WeekendShedHead 2 года назад

Thorough (as always) video ! And Great results 👏👏! I think £781 (to be exact 😆) all the best Rob 👍

@arashhmi8175 10 месяцев назад

Thanks man! that was pro

@andyhasted3949 Год назад

Good video. I need to re roof my car port so this will help. The old car port was flashbanded to the adjacent garage roof but the polycarbonate roofing sheets have expanded and contracted and buckled the flashband. Something to take into consideration.