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Remove flywheel/stator without special tools. 

cyrex686
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In this video I show how to remove the flywheel from a 1982 XR200R without using any special tools. I learned this trick from watching a video an lawnmowers from the davidsfarm youtube channel.
For an alternative method, you can also use the rear axle bolt to fit into the larger thread instead of the smaller M12, and then hit it in the opposite direction without the screwdriver. In this case though, it did not fit. I know this works for some XRs, but not mine.

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22 авг 2024

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Комментарии : 154   
@klew262
@klew262 8 лет назад
wow.... don't ever work on my engines
@mastermilo82
@mastermilo82 8 лет назад
Do'nt ever do that! Hammering on the crankshaft will damage the mainbearings if you're unlucky. The balls will be pressed into the running surface, causing small dents. It will work fine for a while, then the bearings start pitting and fretting.
@florisvanvliet3542
@florisvanvliet3542 3 года назад
Zo Milo je bent ook in elke hoek van het internet te vinden haha
@KatanaRIDERS.
@KatanaRIDERS. 3 года назад
You should see how we do it
@scrambler250r
@scrambler250r 11 лет назад
Yeah I have seen this work, I have done it. But like people said, the proper tool is worth it. It's like $15(big set back)& it fits alot of other bikes not just this one, well worth the investment!
@jonlangfeldt4345
@jonlangfeldt4345 10 лет назад
Are you high? This is wrong in so many ways
@gokartmozart1567
@gokartmozart1567 6 лет назад
0:42 thats what she said 0:45 thats what she said 0:47 thats what she said
@MotoBuilds
@MotoBuilds 5 лет назад
0:53. That's what she said.
@thisisit130
@thisisit130 4 года назад
😂😂😂😂😂😂🤣🤣
@carservicesougioultzis759
@carservicesougioultzis759 12 лет назад
put it here.... and here and broke cases!!! PERFECT JOP!!!!
@BallsonPHACE
@BallsonPHACE 11 лет назад
This method works. My set of pullers didn't quite fit correctly. I was working on a POS daelim roadwin! So why not? Heres to getting the job done!
@markmaltais3711
@markmaltais3711 10 лет назад
Horrible way! You WILL damage the case or crack it. Spend 12$ on the proper puller tool!
@EVILVIKTOR
@EVILVIKTOR 10 лет назад
Precisely what I was thinking. Consider the cost of a crankshaft and the labor involved. If you think this is reasonable you probably shouldn't be working as a mechanic.
@shadebike1594
@shadebike1594 3 года назад
Iv spent 30 bucks on the right tool and still can’t get it off what now?
@markunit72
@markunit72 8 лет назад
buy a puller, they are $10-20.
@SamboC177
@SamboC177 7 лет назад
By being a tight arse and not buying a puller you can crack and ruin the case sending the repair bill through the roof. Waste of time.
@kevinrea7068
@kevinrea7068 6 лет назад
Where can you buy those pullers from
@alexgordon1932
@alexgordon1932 5 лет назад
Everytime I look they are like 100$
@liveandletlive2894
@liveandletlive2894 4 года назад
$50 for a kawi
@markunit72
@markunit72 4 года назад
@@liveandletlive2894 ebay is hard to use......
@MechRider89
@MechRider89 7 лет назад
Lol at all the people saying not to do this. I do it all the time, he's only missing one step and that's to put a little heat to where the stator slides onto the crank shaft. Took me 5 minutes to get the stator off of the 72 XL250 I'm working on. No damage at all to the case.
@___Eldritch
@___Eldritch 3 года назад
It's only $25 for the ply wheel pullers. They work on everything. That's gonna mess up the cases my guy. I guess you could just do it on your own bike, but I wouldn't sell it to anyone without telling them you did that. It can make micro cracks that could be an issue for an oil leak later because it's cast aluminum. Not shaming your ingenuity, but I wouldn't advise doing that anymore. Could be a simple fix at the time, but later on it could mess something up. Good job on getting it off though ✌️
@wittnessthecloud
@wittnessthecloud 9 лет назад
I have a small dead blow mallet ,seems to work great, for all us back yard mechanics, We all have grease running through our veins
@duanespeck2316
@duanespeck2316 7 лет назад
this is hilarious lmao. as soon as you fuck something up by trying to take short cuts, youll realize its better to do it the right way
@1o4o3o2
@1o4o3o2 12 лет назад
That is not the flywheel or the stator, it is the rotor. The flywheel is inside the cases. And everyone who said this is not a good idea is right.
@patmcbeth994
@patmcbeth994 8 лет назад
Great way to f it up, dude
@MofosRealReviews
@MofosRealReviews 5 лет назад
I like how many “pros” there are in the comment section of a “how to” video 🧐🤔
@akimbofurry2179
@akimbofurry2179 5 лет назад
I would imagin that at a minume of ten percent, if not more, watch these kinda videos, if only to flame idiots. Even if i used this methode, still dont mean it ant wrong
@chipper442
@chipper442 4 года назад
How many legit videos or manuals recommend anything you saw here? And yes, I am a “pro”. Honda Tech for the last 20 years, and this is NOT how any of that is supposed to be done.
@90TegTurbo
@90TegTurbo 11 лет назад
Sounds like your ignition timing is off which backfires and can blow the carb off,unless you have the timing chain back a few teeth which will leave the valve open long enough when the ignition fires will blow the carb off from the valve being open to early/long.Also if this has been a problem before you might have a stuck valvle or weak/broken valve springs.
@EB-dr8qv
@EB-dr8qv 2 года назад
I think I did this to mine
@joelcr250
@joelcr250 9 лет назад
worst idea ever, sorry, dont pry a screwdriver against the gasket surface
@turbotonic27
@turbotonic27 9 лет назад
+CR2504life theres no gasket there you idiot
@joelcr250
@joelcr250 9 лет назад
+turbotonic27 there is a gasket you total idiot, you must be the worst mechanic EVER, lol 1982 XR200 (Honda PN 91302-355-000 GASKET, L. CRANKCASE COVER) www.partzilla.com/parts/search/Honda/Motorcycle/1982/XR200%20A/LEFT%20CRANKCASE%20COVER%20%2B%20ALTERNATOR/parts.html
@turbotonic27
@turbotonic27 9 лет назад
+CR2504life fuck mate
@handyman7297
@handyman7297 4 года назад
My advice for all of You: don't ver try to do this!!!! This Will damage your engine cases
@Wheelie9341
@Wheelie9341 13 лет назад
You can buy a bolt that threads into the flywheel and pushes on the crankshaft that releases the flywheel. Prying on the flywheel against the cases is not a good idea .
@Dmcriner
@Dmcriner 9 лет назад
Not a f***ing chance!!! If you want to kiss goodbye to the internals (bearings etc.), use this method. Why do you think the proper tool was devised in the first place if not to gently prise the parts apart. Think about it.
@This0is0pointless
@This0is0pointless 13 лет назад
if you happen to crack any of the magnets when you decide its a good ideal to strike it anywhere in that area by the flywheel and end up having to buy a new flywheel,you'll wish you had just used the correct tool
@Fotrane
@Fotrane 11 лет назад
Just curious. Did you damage your flywheel? Demagnetize your rotor? Wreck or mis-align the shaft? Motor seize?
@ColdStoneRacing
@ColdStoneRacing 3 года назад
DO NOT DO THIS!
@theHippy86
@theHippy86 10 лет назад
This is a great of removing just about anything, has anyone heard of someone breaking something using this method?
@EVILVIKTOR
@EVILVIKTOR 10 лет назад
Yes, I'm a motorcycle mechanic and I've seen this damage crankshafts.
@Tol3ias
@Tol3ias 6 лет назад
EVILVIKTORIAM and bearings...
@WheelsnThings
@WheelsnThings 9 лет назад
I personally have used this method a number of times in a pinch but if you care anything about your bike this is a BAD idea for a number of reasons: 1. At best, you may mar or dent the engine case with the screwdriver or prybar, which could cause oil leaks when everything is reassembled. At the worst, you could end up cracking the engine case! 2. Physical impact with a hammer on the end of the crankshaft creates impact/side loads on the crank & bearings that they weren't designed to handle. Read: possible damage here! 3. Even though you're not striking the flywheel directly on it's magnets, some of the impact force still transfers to the magnets. Physical impact can demagnetize permanent magnets, which in this case will reduce the output & performance of the bike's charging & ignition systems since both systems depend on permanent magnets on this type of bike. ...Get the proper tool for the job!
@iiianydayiii
@iiianydayiii 12 лет назад
Davidsfarm does know his shit. The flywheel removing trick (which i learned from him and have used countless times) works wonderful on small briggs motors But on motorcycle engines, you should really just spend then 10 bucks and get a puller. All the puller does is thread into that flywheel and push on the end of the crankshaft as you slowly tighten it. Waking on the end of the crank like that with the bolt sticking out can damage the threads in the crank and then your really fucked :D
@anoopraha7166
@anoopraha7166 Месяц назад
Do not hit, crank pin is not designed to tolerate hammerings.
@shadow0imposter
@shadow0imposter 13 лет назад
if u dont hav a puller y not jus buy a bolt that threads in? much easier and does the same as the puller
@dull2114
@dull2114 5 лет назад
Use a plate and two bolt for pulling the magnet
@monstrositygamers
@monstrositygamers 8 лет назад
worked perfect in 2 hits, thanks man!!! lifesaver
@carpetmantis
@carpetmantis 7 лет назад
Just use the rear axle. its the right thread
@joshfsykes3970
@joshfsykes3970 8 лет назад
You can purchase a puller for $10 online. For that kind of $ it would be idiotic not to purchase the right tool for the job and use a method which has a reasonable chance of doing major damage that could cost 100 times more than the cost of the puller
@keemez
@keemez 13 лет назад
This demonstration is a sure way to cause damage. Use a proper puller... they're available for free usage from most auto parts stores (might have to ask for "harmonic balancer remover").
@garethlee1644
@garethlee1644 Год назад
Not good practice now were all alot older and wiser 😊
@sera56jase
@sera56jase 10 лет назад
I would only do this as a last resort, plus this doesn't always work. Maybe ok for a small bike, but if someone has done it up with a big rattle gun you'll probably do some damage trying to get it off. After market flywheel pullers are cheap as chips. Much cheaper than fixing the damage you could do.
@AHECTORMOJICAUSMC
@AHECTORMOJICAUSMC 10 лет назад
Good tips I'll try that! !!
@sumguy-tl2dx
@sumguy-tl2dx 3 года назад
let me know if it worked or make a video of it..lol
@chriscs9080
@chriscs9080 2 года назад
@@sumguy-tl2dx stupid idea that can damage the bearings .. don't be a cheapfuck and pay 15$ to get the proper tool
@moslimislam5714
@moslimislam5714 3 года назад
hahahaha. Beat that crankshaft!
@aileen1626
@aileen1626 13 лет назад
@tbtires yeah ur ryt i did it and the crankshaft thread get ruined.
@cyrex686
@cyrex686 14 лет назад
@Usernameinvalid16 The Honda ATC200X has almost the same engine as the XR200. In fact, the top end is exactly the same, other then paint colour.
@Pagetsgarage
@Pagetsgarage 5 лет назад
Did this on my yamaha big bear 350 one hit with dead blow hammer came right off thank you!!!
@greanlantern
@greanlantern 6 лет назад
My feedback is that I was disappointed you didn’t actually do it. Kind of worthless without going through it.
@johnjriggsarchery2457
@johnjriggsarchery2457 5 лет назад
Ouch! As soon as I saw a hammer it was too painful to watch.
@Smackdabvideo
@Smackdabvideo 13 лет назад
Puller is about 20 bucks, engine case is about 365 bucks, you do the math.
@paulacabbo466
@paulacabbo466 8 лет назад
you'll damage the cases prying against them, with screwdrivers , it's not a cheap lawnmower your working there pal
@stevethomas8106
@stevethomas8106 4 года назад
The right tool is under 10$, you can actually MANY Toyota bolts as they have the same threads and pitch. DON'T DO THIS PEOPLE!!
@tuberez
@tuberez 11 лет назад
NEVER hammer on a rotor.
@DominikWr
@DominikWr 6 лет назад
instruction HOW TO DO NOT REMUVE FLY WHEEL
@BobRoss-yc7ew
@BobRoss-yc7ew 4 года назад
Domnik w Even ur name looks like it’s spelt wrong lmao.
@nightmancometh6486
@nightmancometh6486 8 лет назад
Where can I get the proper tool??? I checked all the local part stores and no one knows what I'm talking about!
@speedfreak8200
@speedfreak8200 6 лет назад
old post but amazon should have it
@shadow0imposter
@shadow0imposter 12 лет назад
@Gigglyable yea it actually does ive done it plenty of times
@royquesada5295
@royquesada5295 Год назад
It's called a stator and the end of the bolt is called a bolt head. A stator removal tool is less than $30. Your friend is not a friend at all.
@martynnoble3760
@martynnoble3760 8 лет назад
I need a way of getting this off without a puller arghh lol it'll cost 150-170 for all the tusk gear to disassemble the bottom end thats without the clutch basket holding tool and the price of new bearings
@justinouellette8289
@justinouellette8289 4 месяца назад
There are threaded holes... Put the "right" size threaded bolts, and it will walk it right out 🙄
@AMXM-do5kw
@AMXM-do5kw 3 года назад
Just buy the magnet puller. It's cheaper than buying a new crankshaft+bearings
@adoublely1989
@adoublely1989 7 лет назад
boom bick chunck out of crankcase exactly wat happens thn full strip to rebuild speaking from experiance happend to me
@darrenats
@darrenats 10 лет назад
do you know anything about a 200 dr suzkui 1986---- i want to do some work on it but i have no idea what i am doing (explains why i am watch videos ) so do you want to talk about engines for awhile??????
@rickorta2612
@rickorta2612 11 лет назад
Almost any parts place will let you rent a puller. You pay a deposit on it and get it back when you return it. It's pretty much free. Or just hit it with a hammer i guess... lol
@782Matty
@782Matty 12 лет назад
@tbtires True and the part he would need to get this off a pully puller is about $20 dollars so i would rather spend $20 dollars and know i wont fuck anything up!
@farcuprepair8191
@farcuprepair8191 4 года назад
A puller is cheaper than casing.
@david26467
@david26467 5 лет назад
NO DONT DO THAT!
@SoCalDualSport
@SoCalDualSport 11 лет назад
They sell pullers. I have a bunch. Why would anyone working on engines not have pullers?or clutch removal tools...or air tools? Whiskey Tango Foxtrot?
@jp321p8
@jp321p8 3 года назад
mine doesnt hav a hole bigg enough to fit any nails in therea
@90TegTurbo
@90TegTurbo 11 лет назад
Thats not good,you're actually hammering the end of the crankshaft,it doesnt take much to throw the crank out of alignment.On that flywheel if you look inside where you stuck that bolt,there are threads,those are for threading a large bolt into the fywheel which will pop it right off.Good luck to you and hope you didnt misalign the crankshaft.
@standej2
@standej2 13 лет назад
@forku2umf powerband ajusting tool? erm theres not a tool to ajust the powerband. i think you mean powervalve, but honda xr has always been 4 stroke, so they dont use powervalves
@legend4267
@legend4267 3 года назад
I have a 4lb sledge
@thereporter5799
@thereporter5799 8 лет назад
You cannot be serious. For the sake of buying a puller you'd actually hit your crank. madness
@luistrejos5997
@luistrejos5997 10 лет назад
No way u are a dreamer
@darrenats
@darrenats 10 лет назад
are you still around---- it was 2 years ago you commented i have a 200 dr suzuki i need some one to talk to about a bottom rebuild
@speedfreak8200
@speedfreak8200 6 лет назад
crack the aluminum case, break the magnets...get the puller from amazon.It's only a few bucks.A tool you will have for the rest of your life to do the job,quick & easy (unless you loan it out) Maybe some kind of boonie (loonie) field fix. Please kids don't do it ever
@FrameWorthyImagery
@FrameWorthyImagery 8 лет назад
Hey i have a 125cc pit bike and i need help taking the 2 screws out of the stator plate but i dont have the money to buy a impact driver pleas help?
@MasonRschoolAccount
@MasonRschoolAccount 8 лет назад
Same probelm. I also need help
@thepawn17cp91
@thepawn17cp91 7 лет назад
AutoMatic buy a breaker bar
@hankhill666
@hankhill666 7 лет назад
AutoMatic harbor freight has them for $8
@darrenats
@darrenats 10 лет назад
i pulled off the case on my 200 dr suzuki 1986 and now i can not get a good seal ----any idas what i am doing wrong??
@mefairo
@mefairo 2 года назад
its a big no...!!! dont cry when you have a bad piston or oil burning issue or vibration issue after that because you fucked up the crankshafts balance...
@sera56jase
@sera56jase 10 лет назад
Your shopping in the wrong place, I can buy almost any puller for under $20 US. from many different suppliers.
@willford2897
@willford2897 3 года назад
You should not be allowed to hold a tool in your hand
@hc243102
@hc243102 8 лет назад
You've got to be kidding...
@apenationamcgme9063
@apenationamcgme9063 Год назад
Do not do this just get a bolt the size of the outer pitch
@legend4267
@legend4267 3 года назад
How do u remove flywheel on 05 Honda Shadow 750
@cyrex686
@cyrex686 3 года назад
Even bigger hammer
@Axmurdera3993
@Axmurdera3993 12 лет назад
0:36 thats what she said to the thing that pops up..
@saisokuhashiriya8069
@saisokuhashiriya8069 7 лет назад
When primitive gone millennium....
@Jbrider92
@Jbrider92 6 лет назад
cool
@stonedvideos1
@stonedvideos1 11 лет назад
3:34 thats what she said
@justinkieffer7766
@justinkieffer7766 6 лет назад
Geez this is a horrible idea. Flywheels are balanced. And 99% of people will mess up the case too. DONT DO THIS. Buy a freaking $15 puller on eBay.
@kingearl1678
@kingearl1678 7 лет назад
Everybody knows this "trick", it does only work when the flywheel is not fastened enough. Try this on a yamaha xt 600... Not in 100 years!
@legend4267
@legend4267 3 года назад
Will a puller work
@cyrex686
@cyrex686 3 года назад
Yeah, I'm sure there is a puller for it. You might be able to find a generic one.
@legend4267
@legend4267 3 года назад
@@cyrex686 I’ve tried the sucker won’t come offI’ve got the main bolt off and then there’s six Allen head screws around it
@engranajerock1
@engranajerock1 6 месяцев назад
how to dont remove you flywheel, my god
@glenmch4226
@glenmch4226 3 года назад
Big screwdriver thingy. Absolute fool
@DODGELONESTAR
@DODGELONESTAR 6 лет назад
Never put a tool against a machined surface smh
@greybeard804
@greybeard804 7 лет назад
I can tell by the down votes I'm f'd
@joeycottontailakajoeschmo3366
@joeycottontailakajoeschmo3366 5 лет назад
Thumbs down if you have ever bought a bike where you found that a bozo did this method and caused all kinds of carnage.
@rico900rr78
@rico900rr78 Год назад
Uhhhh no
@jayb9258
@jayb9258 8 лет назад
Spend the $13 bucks to buy the proper tool.
@noarshimi6555
@noarshimi6555 7 лет назад
sampai ke sudah..x terbukak pn..huhu
@findvoltage
@findvoltage 4 года назад
NO, NO, NO, NO, NO.....
@adambird7854
@adambird7854 9 лет назад
awesome!
@dlynnheadley1138
@dlynnheadley1138 4 года назад
Yikes.
@dlock5794
@dlock5794 2 месяца назад
Lol
@briantruong6660
@briantruong6660 8 лет назад
why don't you fucking show us if it works?
@giusemancuso
@giusemancuso 8 лет назад
don't try this at home
@keemez
@keemez 10 лет назад
A puller will work just fine on most motorcycle flywheels. I borrowed one FREE OF CHARGE from Autozone. Worked exactly like this: /watch ?v=ePW96hG2Ojw
@scotthegge8591
@scotthegge8591 6 лет назад
You're not really a mechanic, are you? Stick to fixing mowers, if you can even do that! I sure hope you don't work on guitars.
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