Replaced car port supports with 37ft I-Beam | JIMBO'S GARAGE

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This project had a little bit of everything to it. It is always nice to get projects like this in the shop because you get to use all your tools and skills. This was definitely the largest project in physical size I have ever had in the shop. It was a little tough to maneuver but I'm always surprised how you can make things work when you have to.
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Опубликовано:

23 сен 2024

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Комментарии : 48

@J-Gx Год назад

A palm router with a guide bearing is the way to go for large aluminium!

@metclassroomforform4and541 Год назад

Aluminium nice and soft to work

@kahlinkoertner5241 Год назад

Hey Jimbo! The head of your mill should be able to move back and forth. Not just the table. I can see the dove tail on the bottom of your mill head. There should be two bolts on the left or right hand side of the column they might be 3/4 or 7/8 hex head. They are basically oversized set screws and there should also be a super accurate scale for you to reference to when you're moving the head back and forth over the table. Head should glide back and forth super easy if your machine is clean and lubed well. I hope this helps you mill some big items in the future.

@AtkinsonAndSonWelding Год назад

Feeding filler was the hardest thing for me to learn. But now i don’t even think about it. So many different ways to feed. People who struggle with it at my work will let off the foot pedal with the filler in the puddle still and stick it, then slide up and continue. Love all the videos jimbo!

@imtimrich Год назад

McMaster makes long sluggers that will go all the way through 🇺🇸💪 nice job

@greghomestead8366 Год назад

Thanks for taking us along on the project Jimbo. Have a Jesus filled day everyone Greg in Michigan

@sicknote26 Год назад

Watching this man made me want to weld so happy I did

@johndelaney5889 Год назад

When machining the radius on the large fishplates. You have to drill holes in the fishplates to attach the plates to the "I" beams so why not drill the holes first so that you can use the same holes to do a better job clamping down the fishplates to machine the radii and offer you better positioning.

@itsamemario8014 Год назад

Miss Ellaneous appears to have played an important part in that project.

@tp5337 Год назад

Jimbo, I think for the 48" long plate that needs to be milled, I would have drilled the holes that are going in that plate first and then you would have had ample places to bolt the plate nicely down to the bed of your milling machine. Love your videos, keep up the good work. TP

@calimesacox Год назад

Exactly what I was thinking also. And he could have used a router with a round over bit.

@SchysCraftCo. Год назад

Awesome video as always. Hopefully they enjoy it. Can't wait to see more videos soon. Keep up the great craftsmanship and hard work my friend. Fab On. Weld On. Keep Making. God Bless.

@Alanbataar Год назад

Thanks for the video! Regarding using the hole saw in the mill, a great trick is to drill one or more holes tangent to the cut on the inside/waste side so that the swarf can fall out of the teeth once a revolution. Also, having an air-mist system (basically an industrial airbrush) will help out a lot with the chips. Regarding advancing the filler rod, Jody of WeldingTipsAndTricks, recommends that you pinch the rod between your thumb and side of your palm, and between your ring & middle fingers. You can grip between your fingers, relax your thumb, and advance the rod, then you grip with your thumb, move your fingers back, and re-grip for the next advance.

@allenc9520 Год назад

The radius cut. The second cut was a climb cut. Climb cutting will get a better finish. Chips don’t get fed into the cut. We had some older milling machines in our shop. Sometimes when climb milling you will need to slight tighten the table clamp to keep the cutter from pulling any slack in the table and jumping and taking too much of a bite. I didn’t hear what grade of aluminum you were using. We used kerosene for aluminum to get a better finish but that was 20 years ago. Might be better lubricants available now.

@kennethtencza9209 Год назад

Good video, Jimbo. very informative

@gdworkshop Год назад

Great job jimbo look forward to the next project.

@Floppywaffle459 Год назад

Good practice for wire feeding is just to do it while your watching tv with gloves on. You'll look a little ridiculous but that s what helped me

@everydayriver Год назад

Novice here. Any tips for bidding jobs? Perhaps that would be a good topic for a future video. Thank you for all of your content!!!

@formekinetics691 Год назад

Drill holes in the plate for Mill clamp down.... then weld the holes up after... or leave the predrilled holes.

@hectorhernandez1333 Год назад

Good job sir regards

@benaichebenyamina7288 Год назад

good good

@pablorr1977 Год назад

Saludos desde Argentina amigo

@DayZeroFWD Год назад

How did you transport it to his place?

@110welding Год назад

Awesome 👌

@MrTarcisio994 Год назад

Parabéns meu amigo 👏👏👏👏🇧🇷🇧🇷🇧🇷🇧🇷

@aussiecro. Год назад

Considering the material, I would suggest to use a simple hand held router to round off the Aluminium plate on either edge?

@ricardofrancelino7378 Год назад

Top

@metclassroomforform4and541 Год назад

What is the name of the cutter nice work.

@calimesacox Год назад

Hay Jimbo do you use a vacuum system? I see th mill kicking out a lot of burrs.

@domdogg123 Год назад

Sorry for the questions. For a bolted connection, it feels like there should be about 2-4x as many bolts through the web & flange as there is? Also, shouldn't the bridging plates be a larger thickness than the main material? A325 or A490 Structural bolts used? Did you have plans to engineer to?

@peetky8645 Год назад

galvanic corrosion?

@belindamurray6901 Год назад

Good evening Jumbo. What is an expert welding helmet I can purchase.

@MyLilMule Год назад

I would have expected a lot more than 24 bolts to hold those two beams together,

@jenniferwhite6089 Год назад

structure point i don't think you would get a permit to build it that way structural bolts would have been required for the job too

@johndelaney5889 Год назад

Not enough bolts for my liking, especially in the web fishplates. At very least, I would of doubled up the amount of bolts. Also, I would of pre drilled all the fishplates not just the web fishplates.