Replacing The Radiator On A 2002-2014 Volvo XC90 With 2.5l Turbo Engine

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Brian Eslick from How to Automotive www.howtoautomo... takes you step-by-step through the process of replacing the radiator on a 2002-2014 Volvo XC90 with 2.5L turbo engine.
Affiliate link mentioned in the video for TYC 2878 Volvo XC90 1-Row Plastic Aluminum Replacement Radiator amzn.to/2pXWOuQ
Affiliate link mentioned in the video for Volvo XC-90 2.5t (03-06) Radiator Lines (2 pcs) Upper + Lower
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Affiliate link mentioned in the video for Genuine Volvo 31439821, Anti-Freeze Coolant (1 Gallon) amzn.to/2pYH2zN
Affiliate link mentioned in the video for Milwaukee 2457-21 3/8-in Cordless M12 Lithium-Ion Ratchet Kit amzn.to/2rETlhP
Affiliate link mentioned in the video for Milwaukee 2754-22 M18 Fuel 3/8" Impact Wr- Xc Kit amzn.to/2p7ktEs
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Owing to factors beyond the control of How to Automotive/Brian Eslick, it cannot guarantee against unauthorized modification of this information, or improper use of this information. How to Automotive/Brian Eslick assumes no liability for property damage or injury incurred as a result of any information contained in this video. How to Automotive/Brian Eslick recommends safe practice when working with power tools, automotive lifts, lifting tools, jacks and jack stands, electrical equipment, blunt instruments, chemical lubricants, or any other tools or equipment seen or implied in this video. Because of factors beyond the control of How to Automotive/Brian Eslick, no information contained in this video shall express or imply warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or information contained in this video is the sole responsibility of the user and not How to Automotive/Brain Eslick. #howtoautomotive #AutomotiveRepair

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21 окт 2024

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Комментарии : 78

@sullygully1976 7 лет назад

Thank you so much for this tutorial! It's selfless people like you that help us weekend mahcanics feel more confident at tackling tasks like this, where we would otherwise just leave it to a mechanic to do. You saved me about $700 in labour cost with this video. No step was left out, perfect attention to detail, and it was straight to the point!

@HowtoAutomotive 7 лет назад

Glad to help and glad you saved money. Thank you for watching and writing.

@dang_ol_yo_man Год назад

There's a ton of videos of people struggling with this repair. Your video and strategy is the best I've found. It worked perfectly for me. Thank you so much.

@HowtoAutomotive Год назад

Thank you for watching!

@dawnrobbins5877 2 года назад

Thanks for the very comprehensive instructions! It's probably the best tutorial on RU-vid. 👏

@blackyzfr1 4 года назад

Thanks for your video. I just replaced my 04 XC90 radiator and used your video extensively. Real lifesaver.

@Awesome-Jackson 2 года назад

Thanks a lot for your clear video. I managed to do the job for the first time and I didn't miss any of your laid down steps.

@HowtoAutomotive 2 года назад

Glad the video was helpful. Thank you for watching!

@paulhoffmann1284 3 года назад

Another thankful DIYer. Amazingly helpful video. I changed the radiator out 8 months ago thanks to your video, and plan to use it again as a recap for a cracked innercooler that I just discovered. Hopefully that’s the reason my MaF sensor keeps throwing code and it feels a little underpowered when I get into the throttle! Thank you so much again. Liked and subscribed!

@wowwhataworld.9590 7 месяцев назад

The plastic reservoir to the side of my '07 D5 has cracked after bending the skid plate while off roading. I was planning on removing the radiator to repair the crack but after seeing this I think I'll try any and everything else first. My goodness, of coarse Volvo made it as complicated as possible. Great video though, clear & concise instructions. Thank you

@kevinmarshall8590 4 года назад

What about the transmission oil you lost? Did you top that back up?

@HughJarrard 2 года назад

I will add my thanks as well. Incredibly clear and helpful video. Was able to take on this replacement and pull it off! Really appreciate the help!

@jimlimon2986 5 лет назад

Thanks for posting this video. I found it easier to install bleeder hose to top driver side of radiator by installing the 2-12mm bolts from bottom just enough to hold radiator which allowed me room to install hose and New clamp from top, also while in was in this position I installed upper and lower hose b4 bleeder hose and added coolant to reservoir which allowed me to bleed system of air. Also since trans cooler was hanging in my way I decided to remove the one line holding cooler and removed all together which allowed more room to clear a/C line on driver side. But thanks to your video I was able to do it in 2 hours and made 300$ for labor.

@harveylgordonusa 5 лет назад

Question: Firstly, best video on the internet. Secondly, (2003 XC90) had the radiator completely very loose and on it's way out, however on the passenger side there was "no way" that it was going to come down through the rigid steel cartridge and rigid AC lines blocking the bottom end about six inches from the edge inward on the passenger side. Anyone's thoughts?

@ivanlaguer9302 5 лет назад

Very thorough demonstration. Now I know why I'm being charged almost 5 hrs labor and $500 for a radiator replacement. I still think I'm paying too much but at least I know it's not a DIY project for me. Great video. Thanks for posting.

@MuBe-um7rq Месяц назад

Hello Sir i am from 🇩🇪 thanks for sharing your video i got an 2.4 AvD do you think I can pull the radiator from the top? I’m not sure you said in your video it must be pulled up from the bottom but I think I have enough space do you think it is possible it is a xc90 year 2004 2,4 diesel for me. It looks like I have enough space because the engine is not that big like yours in your video.

@droveinternational1950 4 года назад

Do you need to burp the radiator? I've heard it's a good idea to do so, once a radiator is replaced. Thanks and keep doing a great job!

@gerrysantora1706 Год назад

Do you know if most of this video will apply to a 2005 XC70? How much vertical clearance is required to drop the radiator out the bottom?

@miltonplasencia7388 4 года назад

Excellent video, thanks a lot for sharing.

@HowtoAutomotive 4 года назад

Milton Plasencia thank you and thank you for watching!

@Hoppysjunkyardrally 3 года назад

Excellent video! Thank you for the knowledge 🙏

@khoihua1256 6 лет назад

Thank you! very good instruction.

@HowtoAutomotive 6 лет назад

Khoi Hua thank you and thank you for watching!

@KeikoFXDesigns 8 месяцев назад

Will this work with the 2004 XC70?

@aRgelis_Playstation5 5 лет назад

Great video, thanks man..

@HowtoAutomotive 5 лет назад

Thank you for watching!

@tonymeza2094 6 лет назад

Hi, Great video. Any way to remove the fan shroud without having to drop the whole radiator? It looks like the two bolts holding the fan are pretty high up close To the cowling and leaves little to no space to slide fan up and remove...

@MarkGagnon81 4 года назад

How long does this take? I have done a number of radiators, but never this one. Looks simple enough but time consuming.

@dragomistu 5 лет назад

Very nice video, i checked 5.1 hours. I have to replace for my customer.

@ramondiazded9228 Год назад

Me podrian informar si un radiador de camioneta volvo xc 90 2007 le qeda a una volvo xc 90 2008.

@pgreenx 7 лет назад

Very helpful - thanks

@HowtoAutomotive 7 лет назад

pgreenx thank you!

@nicolejeantinord4826 2 года назад

How do I get the Transmission Oil Cooling Hose Retainer to stay on . It keeps popping out

@duanemahabir1573 3 года назад

Any videos on the v8

@wallymainx 4 месяца назад

4:31 where is it leaking from right there? So to the left of that, where the raditor is at, there is that metal piece right there. I have an issue on my Volvo and it is leaking coolant from there I am unsure if it is the radiator or whatever that piece is called.

@wallymainx 4 месяца назад

Or 4:33

@harveylgordonusa 5 лет назад

On the "passenger side" there seems to be a steel cylinder and some rigid steel lines that I believe are part of the AC, of which these are all blocking the radiator assembly from dropping down on the passenger side. Any thoughts? 2003 Volvo XC90 2.5L Turbo AWD Base Engine. -best, -hg

@HowtoAutomotive 5 лет назад

Harvey Gordon it’s either the oil cooler or the AC condenser lines. I would look for mounting spots where they may still be bolted up in Bolton you don’t wanna disconnect the lines because I’ll release the Freon but look for the hard mounting spots it may still be attached. After that you should be able to float the AC condenser why are you slip the radiator. Unless it’s a different model than the one I’m doing.

@thomasquillthe3rd122 6 месяцев назад

This video looks simpler than the A1 I just watched lol Bro was Pulling out hella bolts n wires making it look hella difficult

@ksut5721 3 года назад

These engineers must be laughing, when the car is being designed. “Hahaha wait until the poor bastard has to work on this thing!”

@HowtoAutomotive 3 года назад

Lol

@marcs8653 3 года назад

Is it possible to replace the cooling fan on the 2014 XC90 non turbo by removing the fan from the top?

@HowtoAutomotive 3 года назад

Hard to say without seeing the vehicle in front of me. But it’s always worth a try

@misterpotato4245 2 года назад

Thank you so much!

@bwest8372 Год назад

I tried to do it the Volvo way but I'll be there all day trying to get my hand in there to connect the lines back. I just take it all off from the front and put em back

@giochavez985 4 года назад

How did you remove the grill?

@toggler6985 2 года назад

I need to repair a leak that’s suddenly sprung at the top of the radiator tank when the mechanic did a compression test. He said I need a new radiator… jeez! Can’t I just repair the leak near the hose connection with a kit?!

@rockfordtractor 6 лет назад

How close is this to a 2011 XC70 Non-turbo?

@HowtoAutomotive 6 лет назад

Tractor Guy I do believe it’s the same process. May have a few different clips but pretty much the same process.

@xallerio535 7 лет назад

Hey I have the v8 is there any major difference besides the Intercooler for the turbo?

@alkhashtee 5 лет назад

I dont think so

@lamontecarter6859 5 лет назад

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@lamontecarter6859 5 лет назад

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@MichaelRMcCoy 5 лет назад

Like they have some sort of magical touch, many mechanics are happy to charge premium rates for such a job, when sensible prep and patience will allow for a 2 - 3 hour job. And be sure that the Volvo dealership would skin you alive given the chance.

@bruceharris9981 6 лет назад

You keep saying that the line's you did remove i think are the engine oil cooler lines. I have oil in my radiator and no coolant in my oil. Those lines are the only way this can happen.

@206frankthetank Год назад

Thank you

@HowtoAutomotive Год назад

Thank you for watching!

@harveylgordonusa 6 лет назад

FANTASTIC! Need to know about how long (hours) did the complete job take you. I will double it for me as a novice. Thanks, and I await your reply. -Best, -hg

@alkhashtee 5 лет назад

According to Mitchell ProDemand says 3.1 hrs, but probably I will go at least 3.5 hrs

@zfirer 7 лет назад

What will differ if my car has the 6 cylinder engine?

@HowtoAutomotive 7 лет назад

The Bird for the most part it'll be the same. Maybe a few small minor differences.

@alkhashtee 5 лет назад

You are awesome buddy

@HowtoAutomotive 5 лет назад

Mohanad Alkhashtee thank you!

@TheSummonPapo 6 лет назад

hi, how do you eliminate green insurance?

@HowtoAutomotive 6 лет назад

Oscar Alejandro Larrea Rivera I'm not sure what your asking?

@robertdowney9482 6 лет назад

Can you show us where the drain plug, for draining the coolant

@HowtoAutomotive 6 лет назад

Robert Downey it's going to be on the bottom of the radio either on the left or the right side. I just loosened up the hose clamp it was easier than looking for the drain plug.

@FukRoundFindOut 5 лет назад

@@HowtoAutomotive Im not sure i can trust a knuckle buster who cant tell me the location of my radiator drain plug... Naw, just joking. Im half way thru the job thanks to you, although shit sprays everywhere when you dont look for the drain plug. Everywhere.....