Slots in Metal! Mill Skills, Part 9

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This is Mill Skills, a multi-part series to help you learn basic machine shop work. Exclusive videos, drawings, models & plans available on Patreon!
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17 мар 2023

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Комментарии : 201

@Blondihacks Год назад

Hey everyone! Lots of folks asking about the walking parallels. That happens because the part is not squared up, thus can’t be tapped down well enough to tighten the parallels.

@dweijers2193 Год назад

Good explanation, good job

@nicholashacking381 Год назад

I thought that it was an optical illusion! "That parallel can't be moving sideways, surely? " Ah well, at least I wasn't imagining it.

@c0mputer 6 месяцев назад

Remove the parallels once the vise is tightened. You don't want them migrating to the center under the end mill.

@jimsvideos7201 Год назад

Ninja trick for chain drilling: Lay out an odd number, drill the odds first then the evens. That way the material on either side of the hole will always be symmetrical.

@stevewyckoff6904 Год назад

What if you just calculate the required diameter for a perfect layout with 25% overlap?

@oldfarthacks Год назад

@@stevewyckoff6904 Well we could get two swallow dragging a diamond cutting line between them.

@GrayRaceCat Год назад

@@stevewyckoff6904 If there is a void on one side of the drill bit and not the other, the drill bit will still tend to "climb" to one side. If there is a similar void on both sides of the drill, as in Jim's scenario, the load is equal, and the drill bit will deflect less. A 25% overlap will ensure that the deflection is consistent and you could use that to your advantage but you would still have the barbell effect at the end you started from.

@mathewmolk2089 Год назад

@@stevewyckoff6904 then punch it into the DRO "Line" feature. ----or just divide the diameter into the lingthe and drop the change or if there is less then a quater drop one hole and put that into the DRO. Al the ones made over the last 20 oss years have the Line function. ,,,,, It's the "easy" button. (Yea, I'm lazy,,,,so what>?😏)

@don1031 Год назад

This is a principle woodworkers often use for creating a mortise (aka "slot") with either a router or a hollow mortise chisel. Most import is to remove material at each end first. Then if you happen to have a bit of deflection on the inner cuts, it doesn't really matter. I think a similar principle would apply here.

@seabeepirate Год назад

I learned something from this video, thanks! Here’s my share. There is a trick to chain drilling that may help you. If you laid out the holes evenly before you started drilling, then rather than drilling every hole overlapping the next, drill every other hole to start then come back. You can avoid a lot of unbalanced interrupted cutting. The leap frog sets up your overlap so the interrupted cutting forces are balanced and your bit is less likely to walk into the hole next to it.

@Nemozoli Год назад

I was looking for this comment before making it myself :)

@rsc4peace971 Год назад

This is one of the best "how-to&why" in machining I have been watching and learning. As a retired Ph.D. material scientist, have a fair understanding of many topics related to STEM and MAKING. However, you provide "devilish details" where were the "nugget" of knowledge that makes the difference between getting it right vs many failed "trial and error" ways of learning. You have the rare gift of teaching without a classroom full of awestruck (dazed) students out there🤣🤣👍👍

@peterbarnes3121 Год назад

I agree, but .. I for one, of likely many in the big classroom, am continually awestruck by the content. Having never been a machinist, but having helped a great leader in early CNC programming systems I find great joy in these superb teaching moments. Also my references are to the great Walt Romanenko, Basic NC Systems & Tangent Concepts, Inc. Also not to forget his family, all great as well. Peter Barnes Possibly employee #3 at Basic NC 1978-1978

@raymitchell9736 Год назад

So a slot is simple... you say when starting this video... "How hard can it be?" and then you proceed to teach us an incredible amount of knowledge showing us literally the in's and out's of it. Thank you for explaining terms of art, like high-ratio slots, those terms are unfamiliar, I've heard them used before, but totally make sense after explained... now I know! COOL!

@oldfarthacks Год назад

What could possibly go wrong?

@davidcat1455 Год назад

G’day Quinn. 4:01 am Sunday morning in Australia. Watching a very smart lady in Canada,gotta love the Internet🦘🇦🇺

@wrongtown Год назад

What he said, but other side of Oz so 2:24am 👊😌

@davidcat1455 Год назад

@@wrongtown Cheers👍

@ethanbarrieau7917 Год назад

A good trip for chain drilling closer together: do all your center drills, then drill every other hole, then go back and do the middle holes. This stops the drill from walking like yours did on the last hole because it's either always surrounded by material or the opening is the same on both sides.

@joselrodriguez5999 Год назад

I missed this type of videos. I am not into modelling but learn a lot about your techniques and workholding on those videos too, but this is pure training!

@captainmother1268 Год назад

I love the high tech YT closed captions "My name is Quin and this is bloody ax".😷 Thanks for all you're hard work putting these "Bloody Ax" videos together!

@firebird8600 Год назад

Yay!! It's Blondihacks time!!!

@pauldevey8628 Год назад

Great vid. You are a top drawer educator and entertainer

@evanbarnes9984 Год назад

Don't have a mill or a lathe, and probably won't for a couple years yet, but I am going to be SO WELL PREPARED because of all your videos. Thanks Quinn! Can't wait to start making my own steam engines.

@RonCovell Год назад

Very comprehensive, and comprehensible!

@johnapel2856 Год назад

It's always good to see the basics reviewed. Thanks, and Meow to Sprocket.

@harmbooij8241 Год назад

"Slot cutting in a nutshell" Can't help but see some squirrels operating the mill. :P

@Kineth1 Год назад

OMG, I've been getting so many ads for online slots/casinos, and now I see Quinn doing it too.

@oldfarthacks Год назад

Yep, but Quinn's are keno.

@leestons Год назад

I *LOVE* the subtle little jokes you put in all your videos. They are already amazing but the jokes are just the cherry on top.

@stevesfascinations1516 Год назад

Thank you Quinn, I am retired and learning as I go. Your videos are amazing, thank you for taking the time to share your knowledge. Interesting fact, your videos prompted me to buy a lathe and a mill - expensive hobby but I am really enjoying it!

@StevenStyczinski-sy8cj 4 месяца назад

Pilot point drills work very good for chain drilling because you can overlap the holes quite well. Especially drilling every other hole first, and then cleanup those in between.

@AmateurRedneckWorkshop Год назад

It is always a treat to watch my favorite lady machinist. Thanks for the video keep on keeping on.

@shawnkowalewski7695 Год назад

The sound of the new mill is "precision." Love it.

@sleepib Год назад

when chain drilling, it's good to use an odd number of holes, and drill every other hole first, so that when you clear out the rest, the interrupted cut is symmetric.

@kenknight4560 Год назад

Have a friend who just picked up a mini mill and lathe. I have recommended he start watching your channel to learn how to use his machines. Another excellent video.

@lescrooge Год назад

Endmill climbing explained a lot. no wonder sizes on some jobs kept creeping out. thanks for this valuable top tip.😀

@rocksteadfarm Год назад

I love watching Quinn from Blondihacks, and Kurtis from Cutting Edge Engineering. Sort of the micro and the macro, but so many of the same techniques.

@Blondihacks Год назад

Kurtis is fantastic! 😄

@veciolupo Год назад

Thanks Quinn for your great passion to share these lessons. You explain things in a perfectly structured style. Even the people with a middle-level English and relatively beginners in milling would perfectly understand.

@oliverb7897 Год назад

That intro segment was so savvy, well well done

@oldfarthacks Год назад

Thanks a slot Quinn. A good quick lesson, well done.

@MRrwmac 16 дней назад

Gonna try this for the first time on some aluminum, so this was very helpful. Thank you!

@BillDavies-ej6ye Год назад

And British engineers discriminate between an end mill and a slot drill (US: centre cutting end mill). The slot drill is intended to drill (on a mill), so a twist drill, which lacks rigidity, is less effective for chain drilling, see CatNolara's comment. The slot drill can also cut sideways (hence 'slot') so it can also produce the slot. End mills cannot drill, may have more flutes for a given diameter, and a thicker core, and so are a bit more rigid than a slot drill. But this was a very useful video.

@stringlarson1247 9 месяцев назад

Thank you for creating this and posting. Don't have a mill and need to slot some 1/2 steel to help out with a friend's project. I was telling him about chain drilling. As it's a rough prototype, I'll do that and then use a die grinder. I just picked up a 40's era Craftsman drill press that I'm going to mod for light milling. I love your channel and ability to explain everything. I'm just getting back into this stuff after 40yrs of being in software engineering. I learned some basic milling on a big ol bridgeport in the 70s. YT is such a great platform for learning skills and techniques.

@softyzz69 Год назад

Nothing like the in's and out's of a slot, thanks

@danneliu 5 месяцев назад

Thank you for this awesome Mill guide! Just got my first mill, a Bridgeport series1 mill from 1962. Will use all of your videos to begin milling 😊

@argonman1 Год назад

Wow, and I THOUGHT I new something about milling a slot. Very nice, I now know more! Another excellent video Quinn, thanks!!!

@OGTtom Год назад

Always look forward to Saturday and your videos , great information , thank you Quinn .

@goffperu 5 месяцев назад

Thank you for this helpful video. I botched a slot yesterday and this convinced me that I have a dull tool, rather than having done something wrong.

@StevenStyczinski-sy8cj 4 месяца назад

Atoms have radiuses and so do neutrons! There’re is only good enough square corners. And that is PERFECTLY good enough for me!!!

@andrewmullen4003 Год назад

To quote This old Tony, when you are doing chamfers, you can't cut corners

@oldfarthacks Год назад

Really, you had to go there. But yes, a well rounded, non animalistic person will always do a nice chamfers.

@nobbysworkshop Год назад

Great video Quinn. The second version is the way I aways cut slots. Gives the neatest results. Hope you have lots more videos like this to share. Cheers Nobby

@mulletjocks Год назад

Just had to re-subscribe after 3 or 4 years of being a subscriber, and this should be a warning to all! Check your subscriptions regularly to avoid disappointment

@imkds55 Год назад

As a newcomer to hobby machining, I very much appreciate your skills videos. Thank you for breaking it down to a very understandable and easy to follow method.

@joewhitney4097 Год назад

Great video, as a beginner this helps me a lot to understand cutting with endmills. Thanks for sharing.

@GuerrillaShop-m3 Год назад

I just discovered your channel a few months ago. Incredible content! I have learned soooo much about how to use my lathe in creative and SMART ways by watching your vids. Thanks for pouring into the maker community!

@MorrisonManor Год назад

Super informative and well thought out presentation, Quinn!

@p.m3735 Год назад

Thanks a slot for this episode. Just getting into milling and have found the hole series on milling great and informative 😎👍

@johnmcclain3887 Год назад

I bought a "Lill' mister" when I bought my bench mill and used it into my actual purchase of a "bridgeport", I now use a double misting setup and it does a fine job cooling and acceptable lubrication.

@bigcmoore Год назад

Although I most likely will never machine anything in my life I do enjoy the channel and it is very relaxing time for me when watching each video. I have no spare change for patreon but I do however have a few seconds to click on the affiliate links before buying stuff so there is that. Thank you for all of the relaxing entertainment you have provided.

@ManSkirtBrew Год назад

Hot Mess Pilot Hole is the name of my next band.

@rexmyers991 Год назад

Well, now I see the error of my slot cutting ways. Thanks, Quinn!

@jamesmaddigan8132 Год назад

Learned. Great tutorial.

@Noman3 Год назад

Answering questions I didn't even knew I had. Thank you for making this video!

@mertonsilliker3686 4 месяца назад

Thanks for your time, very informative

@gregh6794 Месяц назад

So many awesome tips here will help me . Enjoying all your vids , new user but so much to learn. Thank You Love the chamfer tool tip :)

@thomaschristensen755 Год назад

Thank you, great technics

@nicolashuffman4312 Год назад

I'm a big fan of using a vacuum to remove chips. I made an adapter for my mill that holds a shop vac crevice accessory near whatever cutter I'm using. It probably catches 75% of the chips. If you are working with something that makes a powder like cast iron it does a good job of keeping that off the mill and out of your lungs. It also helps if you are doing one of those obnoxious tasks that generates a great quantity of little splinters that like to get stuck in your fingers.

@studdy68 Год назад

guess i've seen 90% of Blondihacks content and thoroughly enjoy all of it and the analytical approach she has to attacking the craft...also think she would grill a steak then chamfer it before she ate it :)

@JackdeDuCoeur Год назад

'cause that's what separates us from the animals.

@oldfarthacks Год назад

Well perhaps not the actual meat, but any bones, well of course.

@D-Garck Год назад

Thank you for the awesome video and channel! Keep up the cool work!

@paulthomas3782 Год назад

As usual you taught me something new thanks for sharing cheers.

@paulmeynell8866 Год назад

Thanks for another great video

@jasonh3109 Год назад

Another gem! Such great info and well taught! The only thing I would add is what I do without thought… make sure if your “going to open up the slot a few thou…” make sure you don’t brain fart and add length to the slot as well. All of a sudden that 3 point contact goes away. It took me forever (I’m a slow learner) to learn that. 😮 GREAT VIDS! Keep ‘em coming!

@jamesriordan3494 Год назад

Very helpful, and a new use for Anchor Lube

@HM-Projects Год назад

Learned new things as usual, thanks for making these videos.

@llapmsp Год назад

Very well presented, thank you.

@russellstarr9111 Год назад

Great information for a newbie like me. Thanx!

@maitajack Год назад

Very usefull lesson. Many thanks😊

@4speed3pedals Год назад

A shop vac with the cyclonic dust collector from Harbor Freight is a perfect tool to have for clearing chips and forget the Anchor lube. If no one knows about a cyclonic filter, it is just a tapered chamber with the hose from the vacuum attached to a port near the top if the large area and the hose directly from the vacuum attached to the top center port of the wide area of the chamber. Talk about effective. I have one on my blast cabinet and the vacuum filter stays clean and so does the shop vac canister. All the dirt goes into a gallon bucket. Any size vacuum should work. I have a 4 gallon Rigid and a slightly smaller WEN. Before this, I had a home made thing made from RU-vidr videos and literally watched as my vacuum motor caught on fire (flames out the top) from the dust going through it. It made me laugh and watch. Lesson learned. If you are sucking up cutting oils, check all your hoses and clean them as necessary because oil will migrate and could hurt the vacuum motor. Hope this tip is useful to everyone.

@paulmorrey733 Год назад

Thanks Quinn

@user-tw9io9nz2m Год назад

For chip clearing if a good finish takes priority over avoiding a mess, compressed air works extremely well to clear the slot out while it's cutting

@oldfarthacks Год назад

But Quinn is right on one point, flood cooling is the way to go and even better when it's going through the center of the mill cutter.

@gregoryl.4872 Год назад

Quinn, you are a genius.

@scroungasworkshop4663 Год назад

Thanks so much for this Blondie, I’ll be using the chain drilling method from now on and the beauty of doing that on the mill is that the work doesn’t move. I can just swap the drill chuck for the milling cutter and I’m away. For the amount of ware I’ll save and increased accuracy it’s a no brainer, funny how I didn’t think of it.😂😂 Thanks and cheers, Stuart 🇦🇺

@WilliamBlakers Год назад

"Slots in metal" is one plastic wrapped magazine I would buy.🤣, right after I buy a mill.

@robinknudson3663 Год назад

This content was well presented and explained.

@rustyshackleford928 Год назад

I learned a great deal. Thanks

@aSpyIntheHaus Год назад

How convenient... I was honestly considering doing this on the weekend to fix a thing. I have a mill.. but I was weighing up drilling two holes then doing the middle sides using a cut off wheel.

@jappyled1394 Год назад

That slot of usefull things! Thanks and cheers from the old continent...

@MattOckendon Год назад

Brilliant, as always. The concept of cutting oversize for a drill or endmill was not immediately intuitive to me and this is very elegant way to demonstrate what is happening. Thank you.

@GrayRaceCat Год назад

It's actually quite dificult to drill a "perfect" hole in one shot. Strait out of the box, drill bits tend to either drill slightly oversize (due to the drill point not being exactly on center) or the hole is not round (the flute geometry is not exactly symmetrical.) This is why machinists will drill undersized and ream to the final dimension.

@Smallathe Год назад

Very cool video on basic milling! :)

@davidhomer78 Год назад

How I cut a slot? I start with the chain drilling method. Then I use a rat tail file until I get worn out. Then I use a die grinder with a rotary file until it gets stuck and I almost twist my arm off. I rest up a little and go back to the file. I file again until I get a rough looking slot and give up and hope it will do. If it doesn't work I find a piece of scrap metal with a slot about the right size. I cut it out and weld it where I want it. Then it's time to get some sleep and try again tomorrow. I love the endless aspect of my metal working methods.

@Steelcrafted Год назад

Great job not slot shaming me lol 😆😆 Also my usual method to cut a slot is to do a 2d contour with a 1 degree ramp in Z,, with .005" stock to leave, and then come back and take it to size in one pass at final depth..... 😆😉

@theflyingscotsman9902 Год назад

Hi Quinn , Hope All is well ? Here is a super handy tool that everyone will want . Can you show how to make a 3/4" x 5 TPi Die . This is a wood broom handle end thread ! Everyone has broken a broom handle at the threaded end . I'm very Thankful for sharing your knowledge on your videos . I own a live steam 3.5" gauge Atlantic locomotive . Love your videos !! 🤗🙏

@davidprovan2250 Год назад

When chain drilling use stub drills. Saves risking centre drills which have a tendency to break off in tougher materials. Don't ask how I know...

@MicrobyteAlan 11 месяцев назад

Thank you very much. Interesting and informative. 👍👍

@BackyardTechnician Год назад

Nice explanation

@TrudgeRC Год назад

Another fine set of lessons filed in the "once I retire - I'm going to need this" folder.

@kevinmanuele1034 Год назад

The "barbell" problem also happens with routing slots in wood, even when you think your tool and work piece are firmly anchored. The multi-pass method works there too. I know, it's a woodworking comment 😞

@Vange-smeden Год назад

I really like your videos, i feel safe enough to buy a lathe this year all thanks to your videos. Hope to have one in my workshop before the end of this year. ❤ Love the lathe videos! Thanks!

@mrimmortal1579 Год назад

No gloves No long hair No loose sleeves No rings No bracelets No dangling necklaces Always wear protection for your eyes, ears, and groin (as in: wear safety glasses, earplugs, and pants at all times when operating your lathe and/or mill). Good luck, and have fun!

@Reach41 Год назад

My cutters let me know when my knowledge lags behind my hand wheelology. They are quite vocal about it, deafening sometimes, but their complaints never come with suggestions. Gotta come here for that, especially if you’re self-taught. Thanks, Blondie!

@SiskinOnUTube Год назад

You could've put a slot in a walnut for a parting gag. Slot cutting in a nutshell.

@rpavlik1 Год назад

Hey, you said that was slot cutting in a nutshell, but I only saw cuts in metal.... 🤣

@mkeyser Год назад

I have one of those flood coolant position-able hoses attached to my Atlas with a metering valve, but I run air through it instead of flood so I can blow chips away. I gotta get one of those spring things for my parallels as well.

@brianhostak3961 Год назад

Not much of a comment but, WOW !! Great job !!

@guillermocruz2440 Год назад

2:20 the Parallels just waddling away

@reddcube Год назад

Chain drilling is so useful. Not just for slots.

@Orxenhorf Год назад

2:05 - LOL, the parallel is taking a walk.

@the4thj Год назад

I use that Anchor lube a lot great for my hot garagey!

@wayneleary4204 5 месяцев назад

Tell you what lass , I am an instructional officer with the Fleet arm MOD and I endorse your techniques ,,,well done on your intsructinal techniques,,love you lass🥰