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SNS 152: Hydraulic Cylinder Components, Boring, Milling, Reaming, Welding 

Abom79
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28 окт 2024

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Комментарии : 265   
@CrossCutTabb
@CrossCutTabb 7 лет назад
Adam I think it's great that your employer lets you film, if a customer ever has a question of what you company is able to do, all they need to do is watch your channel! You do great work my friend and I look forward to every weekend when your videos come out!
@figifister
@figifister 7 лет назад
Wow I am amazed at how versatile you are at your job. Your understanding of metallurgy and machining is enviable.
@glennfelpel9785
@glennfelpel9785 7 лет назад
I love your attention to detail, Adam, you even chamfer a hole which will be at the bottom of the tube which no one will ever see. But that is the point about attention to the details. Well done!
@SUPERDUCKcromobe
@SUPERDUCKcromobe 7 лет назад
This is the highest level of craftsmanship perfection. Everyone should care so much and take pride in whatever we all do. Thanks for sharing Adam.
@james1307oak
@james1307oak 7 лет назад
When i was around welders in the oilfield, you could tell an experienced/professional welder when they run a Excaliper (7018) and the flux falls off in sheets with a light tap. Great job and thanks for the step by step on these.
@donpollard9460
@donpollard9460 5 лет назад
I had a 'ring' style gland fitment, and it raised and lowered a slasher - it was extended for lowering , so it carried the weight of the slasher most of the time; it eventually pulled out. It was tricky to fix, though the machinist knew what he was doing and it was a simple fix. Your idea is much better!
@swarfrat311
@swarfrat311 7 лет назад
Adam, Thanks for another great SNS! I've never seen hydraulic cylinders built from scratch like that before. You usually order what you want and then modify the mounting or fittings to meet your needs. Have fun at the scraping class. It's great that someone still teaches a lost art. It's like blacksmithing. Thanks again! Have a good one! Dave
@Abom79
@Abom79 7 лет назад
We often times have to build and machine parts and components for cylinders. Not always off the shelf stuff we deal with.
@denniss5512
@denniss5512 7 лет назад
I've been watching for some time and have learned a lot. Probably the most important lesson has been your attention to details at every step. like precise angles for your welding grooves, measuring and taking small cuts. So many guys don't do that. You Sir, are an American Craftsman. I hope your hobby gets some young people into the trades. By the way, I ordered a bunch of Edge stuff for work the other day with the promo code.
@XJ-mh5xi
@XJ-mh5xi 7 лет назад
That's a beautiful starrett tap wrench!! Hey Adam, I've watched about 90% of your videos in the last two years or so. I really appreciate all that you do. Thanks for all the great content.
@Abom79
@Abom79 7 лет назад
Thanks! Glad you enjoy them
@larrysperling8801
@larrysperling8801 7 лет назад
nice job adam. i am surprised that you had to build so many parts. there is so much available off the shelf, i totally agree with your choice of a threaded gland , its hard to get new seals past the wire relief in the cyl tube.
@127069
@127069 7 лет назад
I worked at a hydraulics place and when I went to ream a welded rod eye they said I was being a time waster..good to see your company lets you do it right
@Abom79
@Abom79 7 лет назад
I don't like finding rod eyes that have not been reamed or bored out properly. On the larger stuff I undersize the hole, weld it to the rod, then bore it in the boring mill. I've shown some of those jobs in the past.
@jimliechty2983
@jimliechty2983 7 лет назад
Not much else to say, than just another fantastic fab job by Adam! I surely would have thought, that there were some " off the shelf" cylinders that would have worked, but I'm sure glad they didn't find them, and opted for you to build them! Great job, buddy!
@Abom79
@Abom79 7 лет назад
Yea that was was sort of oddball, which we see plenty of.
@raincoast2396
@raincoast2396 7 лет назад
Great SnS Adam. Hope you are having fun in Tifton and enjoying your working vacation. Cheers.
@rdon53
@rdon53 7 лет назад
Nice to know that Keith has got you covered.
@mobiousenigma
@mobiousenigma 7 лет назад
thanks adam..lol was watching you @keiths on friday ..sunday now and your telling us your on your way.. hope all is well for you and yours..travel safe
@stevew.3249
@stevew.3249 7 лет назад
Awesome! Very nice work. Steve,
@kiksforge
@kiksforge 7 лет назад
Great vids to chill out to Adam, you're like the Bob Ross of machining
@Abom79
@Abom79 7 лет назад
I've heard others say that. LOL
@drdyna
@drdyna 7 лет назад
You heard the man, Starret, time to make an Abom edition tap wrench!
@Abom79
@Abom79 7 лет назад
drdyna Starrett No 92 Abom79 Edition
@gaz2988
@gaz2988 7 лет назад
Tuning in from the UK and really enjoy watching your videos and the work you do. Fantastic work and skill every time,and your a good guy,easy going and informative,keep up the good work,and I look forward to future projects.
@DonDegidio
@DonDegidio 7 лет назад
Adam, Watched Keith's video showing you early birds down there for the scraping class. Enjoyed this video. Sure do like watching you stick welding with the 7018 rods. The welder we have is an oldie I think made back in the 50's and it's two phase. Still going strong. :-)
@Abom79
@Abom79 7 лет назад
That was fun getting in on one of Keiths videos. Give me an old stick welder an I can make it happen.
@r0llinsmoke655
@r0llinsmoke655 7 лет назад
Hey buddy, I'm a little north of Atlanta. Been to tifton a few times. I'm not a machinist but I appreciate your hard work and precision. I can tell you are a good person and good at what you do. you take a lot of pride in your work and it will carry you far in life. Keep it up, Justin
@Abom79
@Abom79 7 лет назад
Thanks Justin. I've spent a lot of time up in the north Atlanta area, even up in Helen. Nice up that way!
@chuckturner6984
@chuckturner6984 7 лет назад
Abom79, I live a little south of Helen but my family is originally from there. If you're ever up that this way again, let me know. I'll show you some amazing sights the tourists don't know about.
@karlpechotsch9769
@karlpechotsch9769 7 лет назад
Nice work Adam good to see all the operations.
@DeadFront1319
@DeadFront1319 7 лет назад
Even though I know it's a video I still can't help but look away from the welder LOL. I can't get enough of your vids man, love the technical & attention to detail aspects. Thanks for sharing your knowledge with us all, keep em coming!
@Abom79
@Abom79 7 лет назад
Keep your shades nearby for Abom viewing.
@kevinhornbuckle
@kevinhornbuckle 7 лет назад
That 7018 cap looks great.
@shawnmrfixitlee6478
@shawnmrfixitlee6478 7 лет назад
AHH, We missed this one , We have been sick this week .. Thumbs up Adam , Good hot welds make it all come together !
@Korovadjo
@Korovadjo 7 лет назад
Отличная работа 👍✌️
@shopdave7489
@shopdave7489 7 лет назад
Nice. Always enjoyable to see a build.
@steveshaw6596
@steveshaw6596 7 лет назад
Abom, hope everything goes good for your bro. enjoying your videos, keep up the good work.
@rtz549
@rtz549 7 лет назад
That press for the brass bushings sounds wicked at double speed.
@CVD-di1xn
@CVD-di1xn 7 лет назад
Once again, I've learned something watching your channel.Thank You, Dave at Niagara Falls
@patricksullivan9951
@patricksullivan9951 7 лет назад
Adam, another fine SNS! There hasn't been a video of yours that I haven't learned something! Picked up a couple of the Edge Vise Stops, nice tip, I let the Edge Tech know you steered me to the clamps! Nice work on the cylinders, keep up the great work!
@Abom79
@Abom79 7 лет назад
Very cool! They are some nice people there at Edge.
@garfield1415
@garfield1415 7 лет назад
at 35:35 when the bit you were drilling slipped I thought you were gonna bust that drill bit! nice job!
@lorenlieder9789
@lorenlieder9789 7 лет назад
Very nice machine work and some good welding also Adam you are the man!
@111fishkiller
@111fishkiller 7 лет назад
I like the "Lay-Wire" and walkin' the cup technique Adam..
@Travisfromoregon
@Travisfromoregon 7 лет назад
I'm glad I'm not the only one that hate's those stupid spin in clips. !!!! Your mechanic will love you for getting rid of that old setup!!
@Abom79
@Abom79 7 лет назад
They sometimes get seized up with rust, and it's also harder to install and remove piston seals.
@Stephen1455
@Stephen1455 7 лет назад
Not many people out there with the hand skills you have Abom!!!!!
@Abom79
@Abom79 7 лет назад
Thanks Stephen
@dave1182a
@dave1182a 7 лет назад
Hey have a save trip, we well I enjoy watching your videos. Thanks Adam.
@williamsquires3070
@williamsquires3070 7 лет назад
Ha, it looks like Mr. Bozo did a number on the vise there with an end-mill! :)
@notsofresh8563
@notsofresh8563 7 лет назад
Actually, 2 times with the same sized mill in almost the same place. Somebody doesn't learn.... Too bad, its a nice vise..
@magnusnielsen2648
@magnusnielsen2648 7 лет назад
its still a vice i.e not destroyed :)
@kmcwhq
@kmcwhq 7 лет назад
I'd feel better (if it was my vise) if I filled that with JB weld and filed it off flush....for a little camo. Wouldn't have to have my eyes focus on it.
@Abom79
@Abom79 7 лет назад
William Squires coworker did that a couple years back.
@magnusnielsen2648
@magnusnielsen2648 7 лет назад
Man! that press makes a wonderful sound!
@cvmikeray2
@cvmikeray2 7 лет назад
Adam - You rock. Great video showing practical machining work!! Love it. Thanks.
@jonarbuckle1560
@jonarbuckle1560 7 лет назад
I hope you're enjoying your scraping classes. I watched one of your old videos where you break out the surface plate and test gauges. Two hours later I'm down the rabbit hole watching tom lipton measure how thick sharpie marks are 0.O After a while you start to question stuff like "What is flat?" This rabbit hole goes as deep as they can. Not even math knows what "straight" is. cool stuff
@Abom79
@Abom79 7 лет назад
Inspection and measurements can get very detailed. There are many levels of it.
@jonarbuckle1560
@jonarbuckle1560 7 лет назад
if you've got the stomach for it, the root of the madness. www.math.cornell.edu/~dwh/books/eg00/00EG-01/
@iancraig1951
@iancraig1951 7 лет назад
Good project Adam,well thought out.....I am sick of a hydraulic jack on the pipe bender....Its time I made a ram for it..
@colmone5592
@colmone5592 7 лет назад
On the cylinder endcap and lug you could drill a larger diameter blind hole through the endcap and just into the lug. Next weld the hole up again and drill through the centre of the weld to meet the tapped hole in the lug. This way if the lug gets damaged on the welded outer edge it still won't leak.
@leoorockoo
@leoorockoo 7 лет назад
Excellent vid. Lots of different skills shown.
@cnc-ua
@cnc-ua 7 лет назад
Perfect job. Thanks for the video
@daveb1870
@daveb1870 7 лет назад
Awesome work always enjoy watching!
@cliveramsbotty6077
@cliveramsbotty6077 7 лет назад
I'd like to see a scraping relief of Stella from you next week... I know it's not the purpose of scraping to produce something that isn't flat and uniform but it would still look great...
@phillipyannone3195
@phillipyannone3195 7 лет назад
Excellent work Adam.
@daleyurk4369
@daleyurk4369 7 лет назад
Adam, great video. Sure wish we could see more of the hydraulic cylinder stuff. How about raffling off a log splitter project build? You could cover your cost and more, I'm sure.
@floodo1
@floodo1 7 лет назад
Whoa, did you scratch build basically 4 entire replicas of a customer's cylinder? That's awesome ... what a service!
@Abom79
@Abom79 7 лет назад
floodo1 yes we built three as requested.
@stargatefred
@stargatefred 7 лет назад
I hope you are safe after all the tornados this last weekend.
@MrB1923
@MrB1923 4 года назад
The noise of that press was OPPRESSIVE. I'm sure someone in Indiana had a stroke listening to it through headphones. 😉😜👍
@SierraLimaOscar
@SierraLimaOscar 7 лет назад
Keeping my fingers crossed that everything works out well for Kevin in Florida.
@Abom79
@Abom79 7 лет назад
Thank you!
@wupme
@wupme 7 лет назад
Instead of "Reaming" i read "Reamping" and was like "Holy shit, Adam starts doing guitar stuff...."
@freethought2296
@freethought2296 7 лет назад
Another great SNS...Thanks!
@RobertKohut
@RobertKohut 7 лет назад
Great episode!!! Put up some welding screens to protect your co-workers! Safety first!
@joseamerico2612
@joseamerico2612 7 лет назад
Hi! Adam, excellent work.
@grntitan1
@grntitan1 7 лет назад
Now that's a reamer. Holy cow!!!
@RyanWeishalla
@RyanWeishalla 7 лет назад
Hey, great content this weekend. Hope your having fun scraping. Looks like you are getting some good metal scraping and some plate scraping after eating with Keith and the guys at night.
@Abom79
@Abom79 7 лет назад
It was a great week with the guys Ryan!
@RyanWeishalla
@RyanWeishalla 7 лет назад
Can't wait to get a closer look at the projects you took and what it all really means. Hope they don't work you too hard at the day job to make up for it. :-)
@davidfarmer
@davidfarmer 7 лет назад
Not sure if you have done one already, but a video on parting would be great. Just covering the differences between carbide insert and hss parting tools, grinding and proper setup.
@Abom79
@Abom79 7 лет назад
Good one for shop talk. It's on the list.
@GRTRanchadventures
@GRTRanchadventures 7 лет назад
needed some Abom torque on that vice!
@TomZelickman
@TomZelickman 7 лет назад
I see the "blind welder" has been at it again! ;) - Finally getting a chance to catch up on videos. Looks like you've been rocking it at work, sir. Hope all is going well! Sincerely, Tom Z
@jimmykelley9209
@jimmykelley9209 7 лет назад
hey adam. i seen your test bock. thsts amazing for power scraping. thats a lost art. congratulations on learning. i hope you do a video to teach viewers.
@Abom79
@Abom79 7 лет назад
Thanks Jimmy! I was quite proud of how well the test plates turned out!
@billhanson4921
@billhanson4921 7 лет назад
awesome welding there.
@jpdavis7676
@jpdavis7676 7 лет назад
Adam, That Starret tap handle sure is sleek looking. Have you ever thought of making a larger one as a project? We like seeing you busy. lol Hope ya'll are having fun.
@kevindowd31021
@kevindowd31021 7 лет назад
Great job with the videos, you seem to really care about what you do.
@Abom79
@Abom79 7 лет назад
Kevin Dowd I enjoy my work and like making a great looking part.
@mikenixon9164
@mikenixon9164 7 лет назад
Nice video Adam. I think that press needs a muffler bearing LOL.
@Abom79
@Abom79 7 лет назад
Mike Nixon yep, I use my ear muffs when using it
@PeterWMeek
@PeterWMeek 7 лет назад
Nice looking work all along this project. That butt-plate to cylinder-eye weld is going to be under a lot of stress. As the hydraulic fluid gets between them it puts tension on the weld equal to the force of a hydraulic cylinder with a circular area the same as the rectangular area inside the weld, so it not only has to be strong, but fluid-tight (no pinholes). I expect you are going to be watching the pressure testing of these cylinders fairly carefully. I hope you can show the testing when the time comes.
@Abom79
@Abom79 7 лет назад
We test all of our cylinders under pressure and make sure they are safe and don't leak.
@salsyou
@salsyou 7 лет назад
I live in Fairfield county Connecticut. Bridgeport CT is right up the highway from me 10 minutes. Where the bridgeport mill was made amoung other things. There are buildings lining i95 of old manufacturers and factories, empty falling down, been like that for as long as I remember im 35. Sad
@waynep343
@waynep343 7 лет назад
at 5:30. My what a big tap handle you have.. the better to ream holes with ..
@Abom79
@Abom79 7 лет назад
wayne p you bet! 😎
@walterjoncas12
@walterjoncas12 7 лет назад
Thanks Adam.
@JorgeGarcia-hk6nq
@JorgeGarcia-hk6nq 7 лет назад
Hey, Great work and Great show. Love it
@joetiller1031
@joetiller1031 7 лет назад
Very very nice work.
@timramich
@timramich 4 года назад
I love spiral flute taps
@Electromech
@Electromech 7 лет назад
I don't like the internal ringed glands either. I asked you about how to take that apart but I ended up figuring it out...
@princetikki
@princetikki 7 лет назад
I just love hanging out with you on Saturday nights :)
@Abom79
@Abom79 7 лет назад
Glad to have ya join me
@mattearnshaw4701
@mattearnshaw4701 7 лет назад
very nice work there sir
@robertkutz
@robertkutz 7 лет назад
adam nice work.
@christopherjames1106
@christopherjames1106 7 лет назад
Hi Adam, I have two Jacobs chucks it says on them "Made in Sheffield England" I wanted a new one for my mill, so I thought I will support British engineering and buy another Jacobs. Well I was disappointed when on it`s arrival it said on the box "product of China". I have had it about two years now and had no problems though. Regards Chris
@gordonsmith8400
@gordonsmith8400 7 лет назад
Christopher James Hi I don't know for sure but weren't Jacobs Chuck's originally made in UK? I don't know just asking
@jusb1066
@jusb1066 7 лет назад
+gordon ,yes originally, probably been gone to china a decade or more
@gordonsmith8400
@gordonsmith8400 7 лет назад
jusb1066 I thought so showing my age now. sad to think of all the good stuff that was made in UK and now gone. it always makes me laugh when you hear Americans talk about imperial measurements as if they invented it HAHA
@Abom79
@Abom79 7 лет назад
I've heard of the English made Jacob's chucks before too but never seen them. Probably a part of the company history I'm not aware of.
@jusb1066
@jusb1066 7 лет назад
+abom, ive only ever seen jacobs with made in england written on them, i assumed they were only a UK company! the more you know
@krazziee2000
@krazziee2000 7 лет назад
nice work ... thanks for the video ....
@Gizmo42Rodeo
@Gizmo42Rodeo 7 лет назад
"Just rub it up and down until the tool is touching the edge." Giggity.
@Abom79
@Abom79 7 лет назад
Who else but Quagmire
@dougbourdo2589
@dougbourdo2589 7 лет назад
Nice cylinders there. Used to repair lots of those. Never liked that hooked retention ring either. Some were square stock, some round and they always allowed some longitudinal movement that created a raised lip inside making disassembly more difficult. Was also wondering why the rods were not welded fully around figuring they were single acting until you said that. Do you ever do a lock screw on the gland circumference?
@Abom79
@Abom79 7 лет назад
Doug Bourdo sometimes the steel rings get seized up in the groove and it's a total pain in the ass to get apart. We've had to machine the gland of to get it apart before.
@wolfgangblau
@wolfgangblau 7 лет назад
Hy Adam, greetings from Germany. Mach weiter so....
@chadnaumetz2189
@chadnaumetz2189 7 лет назад
As always quality work, and a real pleasure to see you make something from scratch. When is your next build of something for yourself ? Perhaps a, Abom Barbecue?
@Abom79
@Abom79 7 лет назад
Hopefully pretty soon!
@patrickz8764
@patrickz8764 7 лет назад
hey Adam,nice job
@magnusnielsen2648
@magnusnielsen2648 7 лет назад
regarding the American made Point you got across. from a quality standpoint I am with you brother. Its just that ppl are the same where ever you go and we gladly buy your American stuff over here in sweden, mabye i was kinda hoping it wouldnt be a discomfort of sorts to buy for example Swedish tools in America.i´d have you as a fellow Citizen any day.thanks for all the good stuff man! i Watch it all :)
@Abom79
@Abom79 7 лет назад
I've never seen anything Swedish ,made that wasn't top quality!
@rtz549
@rtz549 7 лет назад
I like that roller machine.
@Za7a7aZ
@Za7a7aZ 4 года назад
For all I iknow you are the shaper king already...
@oOMickanOo
@oOMickanOo 7 лет назад
45 minute video. wohoo!
@markdaniels5891
@markdaniels5891 7 лет назад
oOMickanOo yeah at it went quick
@Abom79
@Abom79 7 лет назад
I'm glad that some of you enjoy the whole video!
@jamesfeisley2810
@jamesfeisley2810 7 лет назад
That Anchor Lube looks like it Might be good on a Triscuit haha
@mdshunk
@mdshunk 7 лет назад
Can you explain or show some time how to set an adjustable reamer to a certain size? I've never had much luck mic'ing across a reamer and getting it to make the size hole I just mic'ed across the reamer. I do it as more like -ream hole, measure resulting hole, adjust reamer up in size a little bit. There must be a better way, right?
@Abom79
@Abom79 7 лет назад
Would make a good shop talk subject.
@figifister
@figifister 7 лет назад
That press at your work sounds like it's got a diesel motor running it with all the clacking haha
@TheManLab7
@TheManLab7 7 лет назад
I've always wondered why TIG uses more amps than stick. You'd think it'd be the other way round.
@Sicktrickintuner
@Sicktrickintuner 7 лет назад
It looks like while tig welding, you were having tungsten issues. As there were a bunch of sparks coming off the end to the cap welding. Or possibly touching the tungsten to the filler metal. Still looks good to me.
@AGEngineering
@AGEngineering 7 лет назад
Sicktrickintuner Scale off hot rolled maybe?
@Abom79
@Abom79 7 лет назад
Just the mill scale. I should have ground it off first.
@bcbloc02
@bcbloc02 7 лет назад
Why a check valve in the piston? Isn't it actually a pressure relief? I can see no purpose for a check valve in the piston on a single acting cylinder. Thanks for still getting out an SNS while you are working hard at Keith's! :-)
@Abom79
@Abom79 7 лет назад
bcbloc02 I have yet to figure that out Brian. It didn't make much sense but they asked us to replicate the original cylinder just the way it was built.
@AGEngineering
@AGEngineering 7 лет назад
Great video Adam! Do them cylinders need to be tested and certified now?
@Abom79
@Abom79 7 лет назад
A G Engineering we always pressure test them before sending them out.
@DELUS10NAL
@DELUS10NAL 7 лет назад
When I need to put a single part to one side of the vise, I like to throw another part on the opposite side so the screw is pushing flat. I've wasted a few tools and plenty of parts by forgetting that.
@Abom79
@Abom79 7 лет назад
Not always necessary to do that. The vises like Kurt are built to hold square all the way across.
@DELUS10NAL
@DELUS10NAL 7 лет назад
Good to know. Thanks for the videos!
@bjre.wa.8681
@bjre.wa.8681 7 лет назад
Is there any measuring the cylinder bore for roundness after welding? I know the plug has the pilot to keep from egging the bore. Just wondering if there was a concern there? A very good video. I've been involved with the shop Autocad drawings of cylinder similar to those.
@Abom79
@Abom79 7 лет назад
If it's being held round by a plug no need to worry about that end. if you have to weld on the gland end you tyically have to hone the tube because of warpage.
@craigcampbell5937
@craigcampbell5937 5 лет назад
don't forget the tap wrench. ;)
@richardnix2046
@richardnix2046 7 лет назад
What is your filler rod, flow rate, Argon??, Gas lense in your cup? I sometimes get a porous weld and I'm thinking that my shielding gas is blowing away. I sometimes resort to using 308 for filler on carbon steel. It's ok for most stuff.. Suggestions Please
@Abom79
@Abom79 7 лет назад
Filler is a standard E70s tig welding rod, 3/32" or 1/8" most of the time. Flow rate is about 30-40. I don't have the gas lense style cups. Make sure the area to weld is clean, even any mill scale on there causes problems.
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