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Test Flight Preparation - Last Minute Problems Discovered 

Canard Boulevard
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I was ready to fly! The prop is on and torqued, oil is circulated through the engine, cowls installed, and...oh, wait. That's not right. I discover a problem that has to do with the new heating system and the upper cowl, that delays my flight testing by several days.
0:00 Intro
0:15 Re-torque and safety wire prop
0:40 Clean the Airplane!
0:55 Pulling & Cleaning Plugs
1:15 Unwrap Prop
2:00 Crank Engine
4:22 Borescope Cylinders
5:07 Problem with Mixture Control
6:10 Install Lower Cowl
7:06 Problem with Upper Cowl
9:08 Measuring Changes
9:24 Cutting Cowl
9:57 Sanding Paint Off Cowl
10:26 Layup Fiberglass
11:20 Test Fit
11:21 Sanding and Micro
12:06 Sanding and Finishing Micro
12:40 Primer
#Canard #Cozy #Airplane

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28 май 2024

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Комментарии : 38   
@Lyle-In-NO
@Lyle-In-NO Месяц назад
Wow. First test flight after 4 months of maintenance. That must have been an agonizing wait. Thanks for sharing your journey. I'm really enjoying learning the ups and downs. BTW, I preferred the long hair.
@iservespirit
@iservespirit Месяц назад
Scott, I have been thoroughly enjoying your Cozy series. Thank you for sharing your journey with the Cozy. Back in the mid 90's I had the opportunity to meet Nat Puffer in Phoenix and see his Cozy. I was planning to buy the plans from him but held off as I was still looking at other options. In retrospect, given how inspiring your videos are I wish I had bought the plans when I had the chance! Awesome channel. Keep the videos coming!
@carlosa.avalle528
@carlosa.avalle528 Месяц назад
I learn something new from every one of your videos. This time, splashing oil around w/o starting the engine by pulling the top plugs. I'm not a mechanic so I wouldn't have thought of that. I have a suggestion for doing glass work that was recommended to me by a composites expert. Wear a good respirator. The recommended model: 3M model 06782. I couldn't find it here in the US so I bought it from the UK. Can you share the type of paint-on epoxy that you used over the micro layer (skin coat) and the UV protecting primer? Would really appreciate that info if you would!
@CanardBoulevard
@CanardBoulevard Месяц назад
It does more than splash the oil around - it actually pumps it through the whole system and pressurizes it, so you get oil on all the crank bearings and cams. If you watch my other videos, you'll see that I always have a full respirator on when doing glass work - unfortunately, I did not bring it out to the hangar with me, so I had to make do with a particulate filter mask - doesn't help with chemicals, but it at least is better than nothing when it comes to microballoons. The paint-on epoxy over the micro is just the same exact epoxy used to MAKE the micro (and to do the fiberglass layups). It's a trick I learned...actually, I don't remember where. Instead of laying on micro, sanding away, finding pinholes, filling with micro, sanding, more pinholes ad nauseum, you sand the micro how you want it, then a single thin layer of epoxy on top - it lays down and fills the pinholes. Then you can give it a light sanding and prime. The UV primer is Stewart Systems Ekofill - actually intended for fabric surfaces but also recommended as UV protection for glass: www.aircraftspruce.com/catalog/cmpages/ekoFiller.php?clickkey=3133197
@carlosa.avalle528
@carlosa.avalle528 Месяц назад
@@CanardBoulevard I know exactly what you mean about the tedious process of filling in micro pinholes, your trick with epoxy is great! Thanks for the reply!
@stefanmargraf7878
@stefanmargraf7878 Месяц назад
I respect someone not only paying, but able to do and do the work himself.
@billwilliams9527
@billwilliams9527 Месяц назад
That test flight is gonna be a winner, can't wait to see that big smile.
@donduffy6463
@donduffy6463 Месяц назад
Love this channel and the way you explain everything you're doing and why ...
@highpointview256
@highpointview256 Месяц назад
When replacing my lower cowling, the hanging oil cooler is what gives me the most interference so I tie it up out of the way some. This particular very extensive condition inspection is something that all new owners of experimental category aircraft should go through. It’s the only way to intimately know important details of what someone else built and correcting them to your liking and to the latest solutions to problems common to the specific aircraft model. I consider it a rite of passage and pity the owner who can’t do it or afford to have a knowledgeable person do it for them. Future condition inspections will go much faster.
@CanardBoulevard
@CanardBoulevard Месяц назад
I actually did the last condition inspection WITH the builder when I bought they plane - he supervised, I did the work. It was a great way to learn the ins and outs of the plane. My oil cooler has a couple brackets that hold it (more or less) in place when the lower cowl is removed.
@gmonnig
@gmonnig Месяц назад
Looks like it's going to turn out really nice! I kind of wish I had a Cozy now!
@russellesimonetta9071
@russellesimonetta9071 Месяц назад
Good job!! That,s the beauty of experimental aviation! Taking problems to a shop will use up all your flying money!
@brucec.822
@brucec.822 Месяц назад
It's interesting to watch the progression of your airplane and how you solve problems. I hope your test flight goes off without any problems.
@Kolbra2004
@Kolbra2004 Месяц назад
I can see you are a detailed kind of guy and that's what it takes.
@kieranshanley7365
@kieranshanley7365 Месяц назад
I really enjoy your videos and admire the way you work through issues as they crop up.
@tjjoseph333
@tjjoseph333 28 дней назад
Is that a camera artifact or can i see run out in the prop hub on oil up? Great vidoes!
@CanardBoulevard
@CanardBoulevard 26 дней назад
It's not the hub, it's the spinner mounting flange, and it is slight - but with the spinner installed, it's so light and such a tiny imbalance that doesn't make a difference to vibration levels.
@RemonV76
@RemonV76 Месяц назад
Nice work! Been following you for a couple of months now and like your vids. Also started with my PPL and who knows, maybe i will buy myself a Cozy one day. So i definitely will keep following you. Can’t wait to see the cozy up in the air again. Greets from the Netherlands.
@richarddubord3978
@richarddubord3978 Месяц назад
Great work!
@orvjudd1383
@orvjudd1383 28 дней назад
Where is your breathing apparatus while you are grinding on fiberglass?
@CanardBoulevard
@CanardBoulevard 26 дней назад
I unfortunately left it at home, so I was wearing just a particulate mask. Normally I have a full respirator.
@JJMedusa
@JJMedusa Месяц назад
-- Another great video, as per usual! 😊👍🛩️
@valleyken
@valleyken Месяц назад
- Cool.
@DoRC
@DoRC Месяц назад
Oil galleries not galleys :-)
@CanardBoulevard
@CanardBoulevard Месяц назад
People use both terms, actually
@DoRC
@DoRC Месяц назад
@@CanardBoulevard they do but only one of them is right. A gallery is a long hallway or passage and a galley is a kitchen on a ship.
@videomks
@videomks Месяц назад
💯
@moonmullins8227
@moonmullins8227 Месяц назад
Always something...
@carlbeaver7112
@carlbeaver7112 Месяц назад
👍
@crazymonkeyVII
@crazymonkeyVII Месяц назад
6:40 Sorry if I missed it, but what's with the crack around the hole? Are you fixing that before your flight? Looking forward to seeing you fly again.
@CanardBoulevard
@CanardBoulevard Месяц назад
It's just in the paint, not in the underlying glass. One day I'll fix it, but it's cosmetic only at this point.
@stvcolwill
@stvcolwill Месяц назад
yay!
@ghsfdl4350
@ghsfdl4350 Месяц назад
Lot of runout on the prop hub, is there a spec for that?
@CanardBoulevard
@CanardBoulevard Месяц назад
It's actually not on the hub, what you're seeing is on the flange that mounts to it that holds the spinner in place. I saw it as well, but the spinner is extremely lightweight fiberglass, and it doesn't seem to cause any vibration (or any that it is creating is being damped out by the balance ring).
@malakov5
@malakov5 Месяц назад
Did you take a class in fiberglass? Just curious where you learned all of this stuff
@CanardBoulevard
@CanardBoulevard Месяц назад
Nope. Just lots and lots of reading, studying and practice.
@kepamurray1845
@kepamurray1845 Месяц назад
None of that crap you were grinding/cutting/sanding is good for you to breathe in. You really should have feathered the edges more and stepped out the repair. Mixture control split pin looks a bit sloppy. My tradesmen would have yelled at me for doing a split pin like that. Trying to keep it positive, most of the work you do is very nice and you take great care of it. 35 years of this caper tells me to look after your health.
@CanardBoulevard
@CanardBoulevard Месяц назад
I actually have a full respirator that I normally wear for this type of work - but I want expecting to have to do this, so it was at home, which is why I was just wearing a dust mask. But yes, I normally have my respirator on!
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