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The Battery Box 2.0!? Or what shall we do with all these new cells? 

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A really major question and decision plagues me for a while: one battery or two batteries?
I can expand the battery the traditional way and parallel cells first and series connect them to one giant battery. Or, in the modern world, I can build a total separate battery and parallel it with the existing one. What are the pros and cons of both methods? What's the best way moving forward?
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7 июн 2021

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Комментарии : 373   
@solargarage
@solargarage 3 года назад
Andy, I make my packs 16S so each cell has it own monitor. The 16S strings are then paralleled together on a central set of buss bars. That way I can always remove a pack or add a pack as needed.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
That's my thinking too at the moment. It makes sense...
@AveRage_Joe
@AveRage_Joe 3 года назад
Welcome to the channel Simba!!! Laser eyes takes time to learn!!!🐅😆
@landonferguson7282
@landonferguson7282 3 года назад
Thank you for introducing your pets. Nice to know who your bystanders are that come and inspect your work.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
They come in all the time and are curious who I am talking too. 🐈🐕🐎
@Mike_Neukam
@Mike_Neukam 3 года назад
Building a completely separate battery with independent BMS makes the most sense for reliability and redundancy. Building the batteries as independent modules makes sense, but I don't see the benefit in making them portable with wheels. Figure out where they would best fit into your space and build a rack or enclosure to hold them, or build trays that you can mount into an old server or equipment rack. I don't see much point in running multiple smart shunts. You really only need the smart shunt to monitor total system SoC. Both batteries will be at the same voltage when they're connected to the bus. If one battery has a problem, you'll notice the capacity loss and you'll be able to diagnose the problem by looking at the data from the BMS.
@mortendiysolarshinybilplei4646
@mortendiysolarshinybilplei4646 3 года назад
Agree . Big Rack on the ground/floor and up on the wall Or boxes with powerful Andersen connections so it’s easier to maintain or switch when must.
@Mike_Neukam
@Mike_Neukam 3 года назад
@@mortendiysolarshinybilplei4646 My thoughts, exactly
@michaelbouckley4455
@michaelbouckley4455 3 года назад
Building a rack under or nearer the inverter cabinet, for separately BMS’ed batteries. The bus bars could be insulated, and at the back, for safety. Then the shorter connection to the inverter, from the top of the rack, would be better.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I looked at server racks but the size per shelve is not enough for 16 cells. Also, the shelves don't carry a load of 90kg so I would need to reinforce them. And, the prices are more then for a battery. Used ones? Nothing in my area with 250km radius which I would even look at. Mostly just standard size 600x500 which is not big enough.
@Mike_Neukam
@Mike_Neukam 3 года назад
@@OffGridGarageAustralia you would need to build a custom shelf for a server rack. I only mentioned it as a possible option. If i were you I'd probably build a custom rack out of angle iron to fit into a convenient but out of the way place
@upnorthandpersonal
@upnorthandpersonal 3 года назад
Every cell deserves to be monitored individually, so two batteries. Also, a shunt per battery gives you information on each battery - since they are separate after all, why wouldn't you want to monitor state of charge for each battery individually...
@roaxth
@roaxth 3 года назад
Andy, you said it already build a shelf with independent batteries per floor. Think about heavy duty drawers for better maintenance of each Battery.
@SpeakerKevin
@SpeakerKevin 3 года назад
The state of charge will be identical if they are in parallel.
@cdkipp
@cdkipp 3 года назад
That is a good point on knowing the exact AH of each batteries although each separate n,s could also have that capability and you rely on the Victron for the total picture.
@upnorthandpersonal
@upnorthandpersonal 3 года назад
@@SpeakerKevin In normal conditions, yes, but Andy was also talking about suing parts of the battery to (temporarily) power the house etc. Also, if one battery is down for maintenance or whatever, the state of charge will also differ. In addition, if one of the cells has a lower capacity and thus drives the overall capacity of the battery, both batteries have a different capacity and can be at different state of charge.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
It's not too important to have them on the same SOC when connecting. They will balance over time. Of course one should not be empty and one full. But if both are at 3.3V say but have different SoCs, they will balance over time.
@edwardvanhazendonk
@edwardvanhazendonk 3 года назад
If you parallel both, they will equalize the stored energie when you connect them, when one is empty the other one full the power is enormous and a lot of amps will flow so take care they are charged in the same percentage to overcome welding your cables. Why not put them in series and increase the voltage, thinner cables are needed just to push the same amount of energy. Thanks for sharing this thoughtproces with us Andy. I'm considering changing from 3kWp to 6kWp on my house so will need to invest in 3phase equipment for this to work, you now have backup supported grid, battery and pv solutions. So trying to get everything calculated and it's a lot of moving numbers.
@SkypowerwithKarl
@SkypowerwithKarl 3 года назад
Absolutely correct! Anytime you connect in parallel(cell or bank), you have to get them close. Too much difference and there’ll be more than sparks.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Well, it's not a big of a deal really. I've tested a 4s configuration, one pack with 30%, one with 80% and the current was only 50A initially, dropping quickly. The voltage difference (1.5V) is not high enough to have really high currents flowing. I'm not planning to take one bank offline unless for troubleshooting. They will stay together all the time. But yeah, I would need to ensure they have similar SoCs when connecting.
@AveRage_Joe
@AveRage_Joe 3 года назад
Id go with each 16s by its self and parallel the 48v side like you said. So you have the option to disconnect a string if needed and not worry about loosing power. Thats what Ill be doing. Im planning to put the cells in steel cabinet/enclosures similar to your inverter cabinet and mount to the wall!🤘
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
And what about your existing battery? Do you keep that and parallel both?
@allan80supra
@allan80supra 3 года назад
an old server rack and you could put the batteries on slide out shelfs for servicing
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I looked at his. Prices for these racks are very high (even used ones) and none of the shelves could hold 90kg and was big enough to hold 16 cells one one shelve.
@allan80supra
@allan80supra 3 года назад
@@OffGridGarageAustralia They are around, I have had to move offices in Brisbane a few times and always never been able to sell the old racks, ether free or in the dumpster was their fate, there are servers that are more than 90kg fully populated so you could look for a rail kit off something like a HPE DL980 and build from there
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@allan80supra I had a look on Gumtree a while back and even used ones where like $1k but no side panels or shelving. I'll have another look, now that I have your info. Thanks.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yeah, just had a look on Gumtree again. This is all $500+ and they are only 600mm wide and 580mm deep (the usable space is even less), so that's not enough space to accommodate one battery per shelve.
@allan80supra
@allan80supra 3 года назад
@@OffGridGarageAustralia one of those things you need to be in the right place at the right time... a typical server rack is 1200mm deep and 19" they do turn up... i'd put a $200 offer on ebay item 154070192305 would have to sheet off one side or put that side to the wall. but there will be others no one wants to hang on to something that big when not in use...
@williamhustonrn6160
@williamhustonrn6160 3 года назад
You touched on why I went from a 12v parallel system to 96v series with my new boat battery system. My first boat, the monohull was a 4 x 12v battle born in parallel and I kept having issues with them dropping out due to BMS internal of the battery modules, well I would not know this as the system still functioned until I would randomly notice a drop in battery capacity. Then i would find the battery was down to like 5 or 6v, because it isolated itself via BMS and just sat there trying to continuously balance itself as it depleted itself slowly.. was a constant nightmare and ruined multiple battleborn batteries doing this.. thankfully warranty swapped them out. So when I built my new system, I built them in series, so I could monitor them all separately.
@hommerdalor6301
@hommerdalor6301 3 года назад
Hello Andy. To connect the 2 48v batteries in parallel, they need to be the same voltage otherwise if there is difference, they could arc as when we connect the inverter.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yeah, that is correct. They are the same cells and they should have the same voltage as they are both been charged by the same solar charge controller.
@abelteixeira9544
@abelteixeira9544 3 года назад
Good evening Andy, in my small battery bank 54V 40A 2Kw. First I arrange 32 cells in 2 battery each 54V 20A 1kw with 2 bms DALY Lifepo4 16S 48V. Now I parallel they in only one bms. My idea: If I have problem in one battery the good one will feed the other, till both will be discharged. That will happen in the first configuration I had. In the second configuration, the 2 cells in paralell will balance only each one and the bms will alert you if go down 2,5V and will stop feeding system.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you for sharing. So you have now a 2p16s battery with one BMS, is that right? That's the classic configuration I showed at the beginning of the video.
@abelteixeira9544
@abelteixeira9544 3 года назад
@@OffGridGarageAustralia Yes Andy, and I really think that is the best solution. As I said if you have 2 battery's connected in paralell, I really think that if one have any issues, it will take the good one to feed it. Maybe I am not right, but I think it's a possibility.
@timpreuss4635
@timpreuss4635 3 года назад
Combining a flat battery pack with a charged one seems like a problem waiting to happen - I will wait with baited breath on how you handle this. Am loving what you you've done so far, and am quite amazed at how funny ( for a German) you are!
@jmahlen123
@jmahlen123 3 года назад
I'm in the planning phase of my own 2.0 battery, and have done the same reasoning exercise you went through in this video. The only step I would also consider is balancing the two packs with each other before connecting. Yes, they will balance over time, but over charging one of the packs is still a risk. Even with BMS cut off, could cause surges during charging cycles. Just my thoughts.
@geoffreylohff3876
@geoffreylohff3876 3 года назад
Look to your single point of failure(s)... I believe you have a reliance on that single inverter. Consider having 2 (that can work in parallel).
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I will have at least 2 inverters at some stage. It's only the garage which would be without power, so nothing important. And I still have the 3kW Xijia inverter...
@egg399.
@egg399. 3 года назад
Just to mix it up as little, what if you have a shunt in each box plus the shunt in the cabinet. Then you can check each pack separately as well as all the packs as a whole. Just the main shunt reporting to the victoron chargers.
@michaelbouckley4455
@michaelbouckley4455 3 года назад
Those Victron shunts & battery protects are expensive. The BMS’es give enough info for each battery
@davidadams3669
@davidadams3669 2 года назад
Well done and thank you again Andy 👍👍
@OffGridGarageAustralia
@OffGridGarageAustralia 2 года назад
No problem 👍
@dan2304
@dan2304 2 года назад
Andy, batteries look great, just clean the surfaces of the terminals and bus with a little fine wet and dry abrasive paper, use the terminal contact grease and should be all good. As an engineer I don't like flange nuts either, plain nut and washer or washer and nylock nut are my go to.
@CoryRobson
@CoryRobson 3 года назад
Interested to see the updated spreadsheet reflecting the costs of the new cells. I luv a good deal as well as the next but it helps to have a starting point for your price negotiations :P
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yep, I will update it soon, just not enough time atm...
@defjamsgreen
@defjamsgreen 3 года назад
You have a lot of thinking to do . But don’t worry , you’re the man and you will always find the best way . The more cells you add , the longer you will sustain running time . You might just have to buy multiple BMSs per 8s row . Like you tried one BMS wire per two or 3 cells in parallel . Some or one of the cells may not be exactly ballanced and will be disconnected at a threshold leaving the rest of them too low or high charged . Try balancing them all then try that way again explained above . May the solar be with you .
@JeremyAkersInAustin
@JeremyAkersInAustin 3 года назад
One big advantage of doing parallel first then series: When putting cells in *series* you need the capacities of each "cell" to match. When doing parallel they don't need to match: You can take a 100 AH cell and a 50 AH cell, put them in parallel and you basically now have a 150 AH cell. You can take advantage of this property of going parallel to your advantage when you have mismatched cells. If you have lower end cells that are 270 AH and higher end that are 277 AH: You can pair the 270 and 277 together to get 547. Then let's say your remaining cells have a range of 271 AH and 276 AH. Put those together to also arrive at 547. And then next two most extreme cells are say 272 and 275. Again you combine them and get 547. So by doing this you can pick and choose which cells to put in parallel to achieve a closer match between the 16 "larger" cells. However keeping them separate has a lot of advantages too. Less re-work of existing battery box, more redundancy.
@yveslegh
@yveslegh 3 года назад
A server rack would be perfect to host the batteries!
@james10739
@james10739 3 года назад
You would some plastic isolators to keep the heat shrink from possibly wearing thru and shorting
@opless
@opless 3 года назад
@@james10739 plastic covered shelves perhaps?
@james10739
@james10739 3 года назад
Ya maybe just something because the case under the thin heat shrink is connected to positive or negative I don't remember I think there is some resistance but obviously your would not want a short
@yveslegh
@yveslegh 3 года назад
A good server rack has isolated plates to avoid just electrical and heat problems
@michaelbouckley4455
@michaelbouckley4455 3 года назад
@@james10739 - and between each battery cell. Still be aware of fire risk, even with Lifepo4, (eg in case of short) so avoid wood and plastics as much as possible. Battery paper maybe. Cut up chopping boards can be used for compression, if metal, then insulate. Even modest compression helps keep a battery together, if you need to move it.
@jackjetpilot
@jackjetpilot 3 года назад
Thank you!
@ovi9610
@ovi9610 3 года назад
Great reasoning. You will need the bigger cells you can afford and put them in serial with a BMS (controlling every cell), then put them in parallel (levels). Same as WECO 5.3 kwh and Pylontech 3.5 kwh.
@budmartin3344
@budmartin3344 3 года назад
Simba is so cute! I love cat.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you, I'll let him know.
@saidt.8200
@saidt.8200 3 года назад
You are a great resource of us Andy. Cannot thank you enough for what I learned from you. You have been reviewing the 280 AH capacity cells, Want to know your take on LFP 310 AH CATL cells?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
They are great, go for it! A bit more expensive but great.
@mrzed6597
@mrzed6597 3 года назад
Many build a (wood or metal) cabinet or shelves for the cells. Searched for a big (1400x600x2000mm) metal cabinet to put batteries and inverters in but only found extremely expensive Schneider's. 2x100 kg is heavy even the plywood board bend under them. The cells were not parallel and there was tension on the busbars and screws. So I put 3 OSB boards on top of each other to have a stable base for the cells. Some put the cells in a lying position into a cabinet like DMI INC here in YT (looks fantastic and easy to manage) but it does not do good to the cells. Your approach with the 2 pack is good.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I'm looking at a 400kg full metal shelve at the moment. 400kg per floor. Fully enclosed and secured.
@mrzed6597
@mrzed6597 3 года назад
@@OffGridGarageAustralia With door? I could find a shelve system with back and side panels to make it almost closed. But the door was sold separate and that alone costs 3 times the whole shelves with side panels. Shocking. The Schneider cabinet costs more than the 14kWh pack! An empty cabinet. I just thinking to bend and weld a cabinet by myself. The materials are cheap. Only the shelves could be a problem. Making them to not bend even a little bit under the batteries weight (on an almost 1,5m length and 0,6m wide surface).
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@mrzed6597 I don't really need a door. Happy if I can just take off a side panel to access the batteries. I'm thinking of just getting a heavy duty shelve and get some sheet metal to cover it all around. Need to get some quotes though first 😉
@mrzed6597
@mrzed6597 3 года назад
@@OffGridGarageAustralia That was my first tough too. But I put it in the heated basement/garage and there are water pipes all over the ceiling. So I want something closed and water resistant. Not IP55 but if a pipe breaks no water could get inside. Check "Vladimir Toskovic - 20 KW solar Hybrid Inverter" 4 years old YT video (2 MPP Solar 10kW Hybrid inverter parallel and batteries inside in 2 big cabinet). I like that and I want a cabinet like that (with doors). But I can not find here anything in good price. And I will not pay the price of a 14kW pack for an empty Schneider that also needs shelves for a high price.
@edwingroen2028
@edwingroen2028 3 года назад
Hi, thanks for sharing. For redundant operation 1 have started with 9x 14s7p 18650 packs with own small Daly BMS. Just a mint ago 280ah 16s1p with a 200amp Daly smart BMS. I can disconnect any bank when I need to. Yes it's very different for the 280ah battery's but okay, that's what it is. My next 16s1p 280ah is on its way with same BMS. I like it this way. Never had any issue with the battery's so no maintaining was needed. But is there will be then I can take it if the system any time and keep on running it. So I suggest to keep adding 16s1p with BMS all the time.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Great feedback, Edwin, thanks for sharing. It is good to hear that people paralleling battery banks don't seem to have any trouble. I will go this same way too and just keep adding strings down the track if needed.
@Sanwizard1
@Sanwizard1 3 года назад
32 cells fit perfect in a 48" Tuffiom aluminum truck toolbox. Just top them off with some cutting boards to hold the BMS's, and cut out holes for the precharge buttons and battery switches. Add 4 x 3/8 male pvc connectors, and you have an awesome 26KW battery box.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Just googled it. I like this idea and the price is not too expensive! Thanks for the tip!
@BobHannent
@BobHannent 3 года назад
When you talked about a tightly parallel system I was thinking of HBPowerwall Pete and his 18650 battery, it's really not easy to detect failures there. Another point with multiple batteries is that you can possibly get more power pull because you've distributed the load more. I quite like the rack mount batteries because they are so modular and expandable. In theory I suppose that you could also use individual smaller components to achieve that bigger power. I saw a nice battery built into a tool cabinet with wheels, it looked pretty smart, is that what you were thinking? Your cat doesn't have the powers of Joe's...
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yep, I've seen his video with the burned cell in his 300p pack. That's not what you want. I'm a control freak and would really like to have all cells monitored individually. I didn't look into a toolbox installation, but it sound like a good alternative. I'll see if I can find one large enough. I was more thinking about a shelve on wheels which can hold the weight as well as giving me enough room for future expansions. The cat is useless with batteries 🔋🐈
@bigk5203
@bigk5203 3 года назад
I like the idea of multiple battery packs. I suggest another small enclosure under the main control panel that would contain positive and negative busbars and the smart shunt which in turn connects to the inverter. That way as you make more battery packs in the future all you have to do is connect them to the busbars.
@maleiot_83
@maleiot_83 3 года назад
This batteries are so strong...it make sense to put them in series...with one BMS...
@roywatson2884
@roywatson2884 3 года назад
I have 4 12v batteries in parallel for redundancy as you mentioned. You and I have the same thought process on this. I have had people say that by having multiple BMS units, the cells in the different batteries can have different voltages. I think that if the batteries are in parallel they should be at the same voltage. If the BMS units are working correctly, then all the cells should be very close to the same voltage.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
That's what I think too. 2x 16s batteries in parallel with their own BMS each should have the same cell voltages after a while. And yes, the battery bank themselves will be on the exact same voltage as they are connected to the same busbar, charge controllers and inverter.
@oluoginni
@oluoginni 3 года назад
I love your videos so informative. I was looking at your battery box 5.1 ho did you set up the precharge button. Can you share a short video of it or some drawings or schematics. This would be highly appreciated
@henvan8737
@henvan8737 3 года назад
I would mount your battery's end down with the battery top facing forward with room for 4 compartments. If you have an access door at the front you will still be able to inspect and adjust all the buss bars and any cabling. The enclosure will be a bit larger but give you full access for future expansion.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
It's not recommended using them in a horizontal position over longer periods of time. They should stand upright.
@BischesseHunting
@BischesseHunting 3 года назад
Interesting to see how you connect an empty battery Box to 3 fully charged battery Boxes in parallel. Will stay tuned here, for sure
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Why would I do that? I would of course make sure they have similar voltages before connecting. Within 30%SoC is fine, the current won't be to high.
@BischesseHunting
@BischesseHunting 3 года назад
@@OffGridGarageAustralia your bms's will decide on the Moment to turn on and off the Relais. Correct?
@notyoung
@notyoung 3 года назад
Totally separate battery systems - cells, BMS, shunt, breaker, etc - allow you to detect problems to the cell level and allow you to isolate a questionable battery. That sounds as though it's worth the extra $$. Then there would be no problem adding "battery box" 8.0 ;-)
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you. Yeah. 8.0 ....😂
@jimmyjackson9090HVAC
@jimmyjackson9090HVAC 3 года назад
Thank you Andy this video makes me feel better about they way I want to make my battery
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
There are a few pros and cons for each solution, right?! I still like the idea of having a separate battery...
@saidt.8200
@saidt.8200 2 года назад
Not sure if this has been addressed already. The + and - of the combined batteries should be coming from opposite sides of the combined batteries
@Sanwizard1
@Sanwizard1 3 года назад
I used one AiLi shunt per 48V bank battery on each side of the box for fast individual battery capacity and load monitoring, and the Victron shunt external connected just before all loads on the negative bus bar.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Perfect. Thank you. Each BMS has it's own shunt so I can still monitor each bank individually if I want to.
@aussiescotty2950
@aussiescotty2950 3 года назад
A conundrum indeed. One of the major factors for having a large battery is to charge the Tesla (remember the Tesla is mobile). As per MrAdolfo2b's comment use (change) the house solar setup with a hybrid system. If the winter production is so low in the shed, move the car to the house system. Just my 2 cents worth. Love your channel & thinking. Cheers.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I still have grid power on the charging circuit, so it's something I can think about int he future. The vehicle charging is only one load, I have to deal with... I cannot change anything on the house solar installation as per my very first video 😉 Until 2027...
@trevilights
@trevilights 3 года назад
Question: Can you parallel different capacity batteries? Your video shows 2(or More) x 280h batteries. Can you do a 280ah and a 100ah to get 380ah?
@jasondevine6014
@jasondevine6014 3 года назад
Yes no problem as long as same chemistry.
@trevilights
@trevilights 3 года назад
@@jasondevine6014 ...and should discharge/charges equally. Right?
@jasondevine6014
@jasondevine6014 3 года назад
@@trevilights yep. No problems.
@dredre9484
@dredre9484 3 года назад
Don't recommend it but yes you can
@trevilights
@trevilights 3 года назад
@@dredre9484 Hey Dre, what's your experience on this? I have also thought of not putting them on parallel, but building a second battery and connecting them to the same busbar. So at the end I will have one 24v 280ah and a 24v 100ah joined at the busbars. This way each will have it's own bms.
@Mr.J345
@Mr.J345 3 года назад
Built it on a rack why would it need to be mobile ? Capacity test each cell to make sure you don’t start with a bad cell then build it parallel
@sreekumarUSA
@sreekumarUSA 3 года назад
@ Justin… absolutely ..
@henvan8737
@henvan8737 3 года назад
I agree with you. A 2p, 3p or 4p sounds simple but if one of these cells would fail (A short circuit worst case) the 3 remaining cells would feed all their current into the faulty cell and potentially start a fire.
@firpofutbol
@firpofutbol 3 года назад
In that case, the safest thing to do is to fuse between parallel cells. Would require custom hardware since the typical busbars dont accommodate fuses.
@henvan8737
@henvan8737 3 года назад
@@firpofutbol That would require a lot of fuses.
@firpofutbol
@firpofutbol 3 года назад
@@henvan8737 Yep 🤷‍♂️
@mikewasowski1411
@mikewasowski1411 3 года назад
Warehouse shelving, on retractable castor wheels if you want occasional mobility. I have those castors under my metal lathe. The extend down about 20mm enough to pick up the feet and move around and the retract and it stands back on its legs for stability. Battery per shelf. Adjustable height to you’ve only got enough height to fit the battery and you hands above with the multimeter for testing. Keeping CoG as low as possible.
@wearemilesfromnowhere4630
@wearemilesfromnowhere4630 3 года назад
This was my conclusion when designing my 100kw pack with 30kw solar. Great thought process here. Now it's time to find some larger batteries tha these 280ah. Carry on!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you. you have a 100kWh battery? On wheels maybe? 😉
@wearemilesfromnowhere4630
@wearemilesfromnowhere4630 3 года назад
@@OffGridGarageAustralia Not going to be on wheels. Have the 80 x 375 watt panels to be ground mounted so I can grow my tomatoes underneath. Next will be some management hardware then the batteries. Looking at the 420ah. Want to buy them all at once, from the same batch hopefully. What you say about individual string management on the batteries makes good sense to me. Cheap insurance. I like the slide out rack suggestions people made here for the batteries. Will look in to surplus souces for those. It amazes me that building out a solar system rather than paying the power company the $22k to upgrade my service actually pans out so well. Keep up the good work. I need to buy you a beer or two.
@TheRadiastral
@TheRadiastral 3 года назад
Hi. I'd like to point out a little error, that could turn out costly. At 4:42 when you pan accross the pack, you can see that the series busbars are all on one side of the pack (top side as in the video). I learned the hard way, that they should alternate, so in your case, the 2nd parallel string (from the left) should have the busbar connecting to 3rd string *on* *the* *bottom* , then 3rd to 4th on top again etc. Also the main + and - of the whole battery should be pulled from the bottom row in this particular case. Or, 1st to 2nd moves to the bottom and 3rd to 4th moves to the bottom, while everything else stays the way it is. Either way, this will force the current to flow equally through all busbars and cells. The way it's connected in this video, the top row of batteries will take the grunt of the current and will degrade significantly faster than the other cells, although I do realize your cells are huge, so it probably won't have that much of an impact, but still, within each parallel string, those 2 batteries in there will *not* charge/discharge the same way at all. You can see the same issue in one of the older videos of HB Powerwall, he's got large 80p packs of 18650s, that are connected in series for a 13s80p config. In his parallel "string", 80 cells were all paralleled in a 4x20 rectangular block, but he had + and - pulled both from the same side of the pack. Worse still, it was the side with 4 cells, not 20. That row of 4 cells where the + and - were, fried very quickly, he has a video about it and about replacing them too. Hope it helps. Love your videos and am a subscriber!
@vaneay
@vaneay 3 года назад
Finding a big enough server rack to fit in the battery ?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I looked at this, they are not big enough to fit on battery on one shelve. Or if they do, they cost more than the battery. Nothing used in my area here...
@denniskenny72
@denniskenny72 3 года назад
doing the same upgrade on 24volt system in Central Queensland shed for my rock tumblers. The only difference is I'm using 2 mppt chargers and relays on each battery circuit (to control output when charging.) Individual shunts on each battery and victron shunt on both batteries.I all so have a AGM circiut from and older system . I cycle all 3 battery banks for 24/7 run time
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Ah, right, thanks for sharing. So you running a Victron shunt on each battery bank?
@thattoolguy9432
@thattoolguy9432 3 года назад
I've been watching your channel from day one .. first post... brilliant channel. love your thought process and dedication .. I'm an electrician by trade so appreciate what you are trying to achieve .. i would go for a server rack and put a battery on each shelf, easy upgrade for the future and you could mount a bussbar in the cabinet so no need to put the shunt in the inverter cab and it will save you a small fortune on running separate cables to the inverter cab..:0
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you very much. You're not in Brisbane, are you? I would need a sparky here to help me with the legal further development of my system... Anyways, I looked in to server racks and the standard ones are too small to host 16 cells on one shelve. The larger ones (800mm deep), do cost more then the battery.
@thattoolguy9432
@thattoolguy9432 3 года назад
Andy, sadly I'm in the cold UK, i cry every time you say its winter and wearing shorts haha .. I'm not sure you could get the entire system coded District network operators don't take kindly to DIY offgrid setups.. but Australia will have a completely different code than here , the large server racks get thrown out quite a lot, might be worth having a word with a local scrap yard or ebay.. failing that a metal paint/ tool cabinet
@Josh-b3c
@Josh-b3c 3 года назад
My vote is for two separate 16s batteries each with their own BMS and move the shunt in the cabinet you could have another distribution block where all your batteries join together if you were to say have three or four in the future But if you want to be able to swap these things around or take one out of service easily the totes on the floor below the cabinet each on their own dolly would be the easiest way to move them around if you needed to
@kerryb2689
@kerryb2689 3 года назад
Simba thinks it's potentially shocking. Seems like your first setup you could have alot of current flowing through the bus bars. Is there a heat problem having the batteries inside a box charging and discharging? I never did like batteries in parallel, Good chance 1 battery gets weak and takes the others out. Does the BMS have the ability to control a relay? Build a cart on wheels to hold the batteries - but not out of wood right now. Can you stack the batteries on their side? Would it be better to go to 36V or 72V? - less current. Just throwing ideas out there. With 2-4 KWH/day in the winter, you won't be taking the whole house off grid any time soon.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
No heat problem in this box so far. Even at 40+ outside temps, the battery stayed at around 30°. There are no big loads connected at the moment, max is 60A I'm pulling once in a while. It's a 48V system already, so I will stick to that. The batteries should be standing upright when in use. I know solar production is not great atm, more panels will follow. I will take only parts of the house off-grid over time but still experimenting with the garage only.
@kerryb2689
@kerryb2689 3 года назад
@@OffGridGarageAustralia thanks for the reply. I was also thinking take the house off grid in parts. I have also been figuring how many miles you could drive your tesla daily given your solar capacity.
@papasammeh
@papasammeh 3 года назад
I've been thinking about this for a while as well - I feel like doing some large Anderson plugs and have a male/female version of that wired to bus bars then ultimately the battery - this way you can easily "plug in" the batteries and unplug them - I don't know if there's anything wrong w/ this approach? effectively to keep expanding them and can pre-wire 4 or so female plugs so you can just plug in per-battery as the 'parallel' function.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
That should work just fine. I have a pair of 175A Anderson connector which was intended to go in the battery supply cable (never did it though). It's a good idea and you are very flexible with that...
@USA-GreedyMenOfNoIntegrity
@USA-GreedyMenOfNoIntegrity 3 года назад
I can’t lift my 280aH 48v 16s battery. No reason to put an expensive Anderson disconnect. Build your batteries with their tops at workbench height along one wall. All connected to a big copper bus bar going back to inverter. You’ll enjoy testing, troubleshooting, maintenance or replacing much more.
@james10739
@james10739 3 года назад
Well if you had one that was a problem you would be able to see the voltage on that parallel group being low and it would take a little more effort to figure out which one it was but you would know what group
@Mike_Neukam
@Mike_Neukam 3 года назад
Everything on the same bus will be at the same voltage. Any problems that arise will show up as a loss of capacity. Data from the BMS will very quickly lead you to the problem.
@cdkipp
@cdkipp 3 года назад
I agree with this. I don’t mind the two BMS solution but I think the concern about not having each cell monitored in a parallel situation is overrated. Yes it is something to consider but not decisive. I ran 4s7p for six years on 100 ah Calbs. I had very few problems but when I did I was able to find it by the one S being off even though that was comprised of seven cells. It was just harder to diagnose. On the other hand as cells age having more cells in parallel lessons the impact of any specific underperforming cell.
@andrewradford3953
@andrewradford3953 3 года назад
I have a battery rack from a mobile tower you can have which would easily fit both banks. Could weld on some wheels too.. They are about 100kg ish. Could probably be cut in half from 2m.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
OK, I'll text you about this. Can you send me some photos if you have time please?
@martehoudesheldt5885
@martehoudesheldt5885 3 года назад
as you ask about battery box??? you might want to think about something like a computer server rack. and don't forget that the cells can be in any position.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
They should not be in a horizontal position for too long from what I read. Server cabinets are very expensive and I could not find a reasonable one which can carry the 90kg load per shelve and also has side panels all around. They cost more than the battery.
@SpeakerKevin
@SpeakerKevin 3 года назад
Another disadvantage to paralleling the cells in a 2p16s battery is the bms will have to try and balance the cells that were 280Ah but are now 560Ah, yikes.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yes, I've forgotten to mention that. Imagine you have 4 280Ah cells in parallel and a 0.2A balance current. On the other hand 4p cell may not get out of balance as quickly any more...
@oogie-boogie
@oogie-boogie 3 года назад
in my pack i made 14 separate 48 volt packs with fuses then paralled to a bus bar no bms i charge to 49.0 volts and down to 42.0 volts,mine are leaf battery packs
@andrewradford3953
@andrewradford3953 3 года назад
Looking at building my own 48v pack from gen 1 Leaf cells. How often do you test individual cell voltages? What maximum rate do you charge your 14p pack?
@oogie-boogie
@oogie-boogie 3 года назад
@@andrewradford3953 hi mine is gen 1 cells to for my hole battery pack i charge with 100 amps soo 17. amps per 48 volt pack max, i have maybe checked cell voltage 2 times in what 3 years of use,, i have a 10 amp fuse on each 48 volt pack, the highest ive seen charge amps was 75 amps, but that's if there's no charging cose of clouds or rain for 4 days, my day to day is 49.0 to 47.0 something like that,, hope that helps , if you have more question's just ask
@andrewradford3953
@andrewradford3953 3 года назад
@@oogie-boogie If I go without a bms, I'll experiment away from any structures. I'm worried about the rare cell that might go poof! First 48v pack will power my ride on mower. See my first RU-vid video. I'll add videos when I do the upgrade to Leaf cells.
@mihaitaiosub
@mihaitaiosub 3 года назад
Hello sir,this is the best solution, two series of 16 batteries connected in parallel. I have been using this configuration for several years, on Trojan batteries with 6 volt acid. I have to wait a few more weeks and I will receive 32 pieces of 300 Ah batteries lifepo4 which I will connect in the same way. I will mount a 2 amp active balancer on each series and then I will be sure that all 32 batteries will be perfectly balanced.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you. Will you run a BMS too, or just the balancer?
@mihaitaiosub
@mihaitaiosub 3 года назад
@@OffGridGarageAustralia Now when I use lead-acid batteries, I don't use BMS, but I don't intend to use BMS either when I use the new lithium batteries.Now I use some little wireless modules that permanently measure the voltage of each battery and transmit it to a rasberry pi mini computer running Home Assistant. This way I can see the voltage of each cell from wherever I am. Moreover, in Home Assistant I have the possibility to stop the two Victron chargers, or the two MPP Solar inverters that I use. When any batteries exceed 3.7 volts, for example, their chargers will be turned off automatically and I will be notified on the phone. When any of the batteries will have a voltage lower than 2.8 volts, for example, the inverters will be automatically switched off and on grid and they not will consume more batteries than 0.5-1 ampers. As in the previous case I will be notified on the phone about this situation. When the total voltage in the battery bank drops below 47 volts(setting on the inverters,not on Home Assistant), the inverters switches automatically to the grid until the morning when the chargers will charge again the battery. All this does much more than a BMS, and using the two active balancer, everything will be perfect.
@mihaitaiosub
@mihaitaiosub 3 года назад
And by the way, I don't like at all the solution used in BMSs for equalization, the one with resistors.Egalizatoarele active sunt mult mai eficiente.
@christophlink
@christophlink 3 года назад
Hi Andy, Kennst du schon den Kanal „Meine Energiewende“ ? Er baut auch gerade eine größere Batterie. Mit Stapelbaren Holzboxen. Finde ich sehr interessant. Grüße aus der Rhön.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Hat mir schon jemand empfohlen hier. Muss ich wohl mal Zeit fuer finden...
@ebenwaterman5858
@ebenwaterman5858 3 года назад
If you have a 16S battery(A) and add another 16S(B) battery in parallel. The mains are put in parallel. There should not be any current flow, say, from cell 2A to 2B or from cell 5A to 5B assuming cells in A are matched and cells in B are matched. A low power connection can be made between 2A and 2B etc. etc. etc. with some kind of sensing device (a light bulb?)to detect unbalances between A and B. Result, one BMS. This is an important expansion puzzle to solve. :)
@timos144
@timos144 3 года назад
Alles perfekt erklärt. Top! Mach es genau so wie du meinst ;) Vor dem parallel schalten beide pack's aneinander angleichen... Alternativ könnte man noch zwei "dumme" billig shunts verbauen um ströme der einzelnen packs zu sehen. (Leistet einer mehr wie der andere weil der andere defekt? Oder entlädt einer den anderen...) nur so als Idee in den Raum geworfen :) Mach weiter so...
@davidjimenez8952
@davidjimenez8952 3 года назад
great community challenge!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
It really is! I'm still undecided after reading all the comments here. Guess, I have to do a follow up video...
@MaddinGerk
@MaddinGerk 3 года назад
Wie wäre es mit Batterie Kupplungen? Die gibt es mindestens bis 350A und du brauchst nichts mehr Schrauben zum abkoppeln :) Ich glaube unter "anderson stecker" findest du sie. Weiter machen :) und schöne Grüße aus dem "sonnigen" Deutschland :)
@johnjansen1002
@johnjansen1002 3 года назад
Hello Andi, I received my cells about a week ago(16 cels 500ah each), I have split them into four banks of 4 cells. That way the initial charge will go faster I’m told. My question is does the bms’s HAVE to be installed to the charge controller and inverter to get the whole pack of 16. balanced to 3.5. 1. Can I top balance without bms. 2. Can I top balance with the bms’s just installed to the batteries not the inverter or charge controller. Your assistance is greatly appreciated. I want to make sure I do this right and not muck things up.
@coreybabcock2023
@coreybabcock2023 Год назад
I'm running a 3P 4S setup in my van 200 ah prismatic plastic encased cells with a 200 amp daly BMS
@CyrilHarnisch
@CyrilHarnisch 3 года назад
If you are going to add so much battery capacity and you have difficulty charging the existing battery in winter, I predict more solar panels in your future. After you have increased your battery and solar panels, I suspect you will be adding your first parallel inverter. All this makes me wonder again why you installed the inverter in the cabinet. I suggest you consider moving the inverter out of the cabinet now and give yourself plenty of space to install and reposition the shunt and bus bars plus future solar charge controllers.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I can see all this too, yes 😊
@drfous
@drfous 3 года назад
Catscans are so unpredictable.
@JoeInBendigo
@JoeInBendigo 3 года назад
I agree, you need to back them up with a lab test (but you have the wrong kind of dog at the moment....).
@eksine
@eksine 3 года назад
This was what I came to conclude also except I was also telling you to get rid of the relay BMS, you do not need the 200A rating, just get the more popular jbd sp04s020 BMS for $60 on aliexpress and use it for each set of 4 cells. an important point you did not touch on is that multiple BMS allows you to combine the amperage from all bms's together for example if you have 4 sets each with those 120A jbd BMS's than you have 120A x 4 = 480A combined. you do not need a 200 amp bms especially with a relay that will fail catastrophically. those JBD have a bluetooth app and they show you the power being used, I don't know that you still would even need a shunt anymore just to clarify I am sticking to 12.8 v because it's for a van, for homes people usually use 48v, or at least 24-36v. but if you need to convert it back to 12v you need a converter
@eksine
@eksine 3 года назад
also will prose already has the diagrams for multiple cells, so you basically came to the same conclusion we all did
@joebuck1631
@joebuck1631 3 года назад
Like what you've done. Thinking about doing the same. I currently have 18 Nissan leaf cells. But it's getting hard to find any more. What's your thoughts about mixing battery types?
@ExaByteTutorials
@ExaByteTutorials 2 года назад
So what would happen if you made an 16s block out of 280Ah cells and one 16s block out of e.g. 200Ah cells and then connect them in parallel? Would that be the end for the cells?
@danielmartinelli701
@danielmartinelli701 3 года назад
I would recommend one smart shunt per battery. so you always know the state of charge of each individual battery. because paralleling for example an empty battery with a full one would result in a big current from the full to the empty battery?
@offgridwanabe
@offgridwanabe 3 года назад
True I use multiple BMS to control that but multiple shunts would also tell you what is happening but it happens fast so control is important.
@opless
@opless 3 года назад
Multiple shunts, FTW.
@firpofutbol
@firpofutbol 3 года назад
Why would he parallel a full one with an empty one though? Wouldnt he want to charge both to same SOC? And then connecting them in parallel should only cause minimal equalization between the two. Also, wouldnt a load draw from both batteries more or less equally assuming the internal resistance of the two batteries are more or less the same? That's just what my logic is telling me.
@offgridwanabe
@offgridwanabe 3 года назад
@@firpofutbol I completely agree if all things are equal.
@DaleKlein
@DaleKlein 3 года назад
A smart BMS would monitor the current per string, assuming the bms's are networked & monitored.
@TexasVeteranPatriot
@TexasVeteranPatriot 3 года назад
To maintain functionality and flexibility, never leave a single point of failure that would take out the entire system. Form batteries into independent strings with each string on it's own BMS and with it's own disconnect switch for safety. If one string fails (single cell within), it is noticed promptly and the string can be taken offline for repair and not cause a total system outage. One shunt per string is overkill as string current is something your BMS can do. Only one shunt needed for the system to monitor overall system current. .
@2L40K
@2L40K 3 года назад
By that same logic you will need 2 inverters / chargers too. Or build completely separate systems and couple them via AC. And no one here "maintains functionality and flexibility" - all maintained is low price. Otherwise why buy cheap undocumented chinesium and waste hours explaining it?
@TexasVeteranPatriot
@TexasVeteranPatriot 3 года назад
@@2L40K No you don't. My system calls for 4 and I'm putting $30k+ worth of proven tech and 4 parallel inverters to carry the load better , but only one charger on the bus is required. The 4 BMS will handle each string. But that's me. If you want to get by "on the cheap", expect to burn the house for your "corner cutting" or don't play. Want to get down to basics, it's ALL chinesium. Even Battleborn!!! Which BTW has a BMS in each module making each effectively a string. So you still place them in parallel to up Ah right? Do you need multiple chargers or inverters, one for each unit? NO. And that's why people burn shit. They know just enough to be dangerous and not much else and too lazy to do the research it takes to do the job properly. Been working this field for 40 years+ and critical backup power systems for ATT for the last 20 of it. Retired 2 months ago.
@2L40K
@2L40K 3 года назад
@@TexasVeteranPatriot I see, you don't have a clue about the videos you are watching, if you watch them at all. Also no clue about whats going in the industry. Get for example Battleborn Batteries. Made in USA, definitely not chinesium. No BMS of any kind required. Connect them however you like. That's because perfectly matched and perfectly aging cells. A living proof of what I am talking about. Next, if you watch the videos - BYD made chinesium DC contactor on the QUCC chinesium BMS failed. Than QUCC sent a replacement of, probably Chinese made, but definitely non chinesium TE Connectivity TYCO contactor. Than all the cells are undocumented, untested, unsorted chinesium from Ali. Not clear who the manufacturer is, no documentation, no test reports, no QC, no nothing. Not clear what grade they are and why they are sold so cheap (there is always a reason) But you can get the same cells officially from their manufacturer with all the necessary documents present. Not at that price however. Next, here in Europe houses do not burn, because it's all bricks and concrete. Even if there were cyclones and tornadoes also not much will fly - even the ceramic shingles on the roofs are tied with a wire. Batrium is a junk made by farmers, not much different compared to the chinesium Chargery. Watch and read the comments here on the same youtube. When balancing, the load resistors heat the temperature sensors and the battery disconnects. Common behavior for batrium... And the stupid users that use untested and unmatched cheap chinesium cells... Spending s*itload of money and expensive time is not a DIY. Because there are readily made commercial solutions (chnesium and not) which are set it and forget it, even with 5-10-15 years of warranty and on site maintenance. DIY is about doing something maybe less functional but significantly cheaper. Go and look for example how BYD B-BOX HVS/HVM is installed. Pylontech is not much different. They plug and talk directly, for example to Victron. Chinesium or not - thats what is coming. And Huawei and others even have complete systems. But in the US they are hated, because too advanced and US is too far behind... 5G story for example... And you can get things cheaper than BYD and Pylontech only with all random untested and unsorted chinesium BMS and cells. And already mentioned - QUCC failed, even being the best chinesium BMS. If you get at least normal BMS you are already at their price, but you need to spend time, and there is no warranty. And you can do it maybe better - but it's getting more expensive and more time consuming. Get good BMS, test and sort more cells than needed and sell the left over... By this is completely obvious - already not DIY! You become professional self installer... And BYD and Pylontech follow exactly what is in the Orion manual. Each string has BMS, there is a master BMS for a number of strings, and all Masters talk to a HUB. Then over the CAN bus to the system - inverters, chargers and what not. Lets make an analogy with the audio fools. - You say you made a DIY vinyl turntable for $30000. - I'm telling you, that a good, top of the line commercially available turntables, with warranty, are less expensive and easier to install. So what you do is not anywhere near to DIY. - in the videos, here, are discussed even cheaper really DYI solutions. And they fail on these same videos. And there is no warranty whatsoever. And also they probably even brake country specific regulations and laws...
@todamnbad
@todamnbad 3 года назад
Do you know anything about chins 200ah batteries? I recieved three of them for free and trying to figure out if I should just keep them as is or crack them open and use the cells to build my own battery with a better BMS
@lloydconner3034
@lloydconner3034 3 года назад
You make it easy for first timers. Anyone could understand how to set up a system the right way.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
But what is the right way?
@lloydconner3034
@lloydconner3034 3 года назад
The way he is doing.@@OffGridGarageAustralia
@nigelcharles511
@nigelcharles511 3 года назад
I have two comments. 1. If paralleling two separate battery banks of differing states of charge can lead to very high currents are you not risking the health of each BMS as each has a current limit? 2. I use my system (11.75kw solar/48kwh lead acid/10kw inverter) for EV charging here in the UK. Winter charging in overcast conditions is negligible but I get up to 40% charge rates when it is sunny. Now in summer in full sun I get very close to the rated output and get up to about 40% in cloudy conditions depending on cloud thickness. The point about this is that you cannot have too many panels or battery capacity during winter. It maybe excess in the summer but bursts of good solar in winter combined with large storage can sometimes keep up with demand. As my system is one mile from home I am constructing a small trailer with 30kwh lithium pack with its own Victron invrrter/charger to bring excess energy home. This will also make overnight EV charging easier.
@JoeInBendigo
@JoeInBendigo 3 года назад
It wouldn't be easier to charge the Tesla 1 mile away? and leave the batteries where they are.... you get two 1 mile walks per charge - that's a side benefit, right?
@nigelcharles511
@nigelcharles511 3 года назад
@@JoeInBendigo At the moment we just have a Kia eSoul which my wife uses for work. Sometimes she comes home late in the evening and goes out early in the morning. Also it would be good to do trailer-house power. Normally I cycle between the charge point and my house but late night/early morning changeovers don't appeal and it is good to use the leftover energy at home.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thanks for sharing, Nigel. I have planned to leave both batteries in parallel all the time. Taking them out of this group, would be only for maintenance or fault finding. There would only be significant current flowing between the two batteries if there is a higher voltage difference too. The charge levels will balance themselves over time. I have tested with a 4s pack, one at 30% SOC, one at 70%SOCl and paralleled them. The initial current was around 50A tapering off very fast though as both voltages come together quickly.
@nigelcharles511
@nigelcharles511 3 года назад
@@OffGridGarageAustralia Good to know that reconnecting battery packs of differing charge levels are unlikely to challenge the BMS current carrying capability. Not a problem for you in Australia but as my lithium batteries will be operating outside a heated environment in winter I am including insulation and battery heating. To know whether the insulation will need me to lift the lid to ventilate in summer do you get any heat build up in the battery pack during high current discharges?
@dtec30
@dtec30 3 года назад
would a map or plan cabinet be any good usually get em cheap at auction
@erikstolberg7927
@erikstolberg7927 3 года назад
In the second draft you are using a switch in positive before the inverter. Have you ever thought of using a solenoid combined with a batterie guard switching between the batteries? This means as far as bank 1 is above the low voltage limit the batterie guard keeps the solenoid. As soon as this voltage drops below its lower limit the batterie guard switches the solenoid and thus turns on bank 2.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Hmmm, I can achieve that with the inverter. It has a programmable relays which can achieve exactly that. But how do I charge bank 2 if it's not connected and what would b the benefit of having only one connected at the time?
@erikstolberg7927
@erikstolberg7927 3 года назад
​@@OffGridGarageAustralia I don´t know your system so well as you do. If inverter and charge controller are seperated you can charge your batteries on one charge controller. As far as I know for charging 2 batteries parallely on one charge controller there needs to a diode between the batteries to avoid reflow especially when the capacities of the banks drift apart during time. (In german: Ausgleichsströme zwischen den Batterien). An example for a dual batterie charger for 12V systems is Kemo M174. Please be aware using a diode there is going to be a diiscrepency in voltage between the banks caused by the diode. The voltage drop of a standard schottky diodes is at about 0.7V. I just found a device named ideal diode with a voltage drop of only 0.04V. (ebay, search: "50A Ideal Diode Controller Solar Battery Anti-backflow 9-70V Protection Module". Maybe you find on other with the voltage you need.) I noticed that you are using victron stuff. According to the description their charge controllers can be used parallely. So you can use one charge controller for each bank as an alternative. So much about my ideas concerning charging. Now about the switching between the banks. In my system I am using the solenoid YLE YL314-12V-C-S. It is connceted as follows: Bank 1 is connected to 87, bank 2 is connected to 87a, the inverter is connected to 30, 86 and 85 are connected to the batterie guard which is connected to bank 1, common ground. Please have a look at the sheme of this solenoid and check. Benefits: Increased life time of your batteries by avoiding flow between the banks when capacities drift apart (mentioned above). One can work on the disconnected bank and one can switch between the banks by interrupting the line from batterie guard to the solenoid (defined basic status). This system can be scaled/ cascaded. Improvements: May be one should use a capacitor between solenoid and inverter to avoid a power drop during switching.
@landonashby2029
@landonashby2029 3 года назад
I have a question hoping you all might help me with. I'm adding a Victron Energy Phoenix 12v 1200VA Inverter to my 12v 280ah LiFePo4 Battery system. Which size resistor should I use to precharge the capccitors in the inverter? Not sure what ohm watt resistor to purchase:.
@firpofutbol
@firpofutbol 3 года назад
Andy, how did you make that capacitor charging circuit with a switch? Looks so convenient I want to make it myself.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Not sure what exactly you mean... Can you send me the time stamp of the scene?
@firpofutbol
@firpofutbol 3 года назад
@@OffGridGarageAustralia I saw it in another video, dont remember which. Funny enough, in searching for such video, I ran into a video that shows how you did it. It is a push switch with a resistor to precharge the capacitors of the inverter. Looks like the wire of this setup is connected to positive and negative posts of the main switch, thus bypassing the switch for a moment while capacitors get precharged. Great idea and a time saver!
@FlugPoP
@FlugPoP 3 года назад
Love the new star of the show 🐈, a bit camera shy.
@onthelake9554
@onthelake9554 3 года назад
Yep he's no Horus .
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
It was his first time, give him time 🐈
@FlugPoP
@FlugPoP 3 года назад
@@OffGridGarageAustralia absolutely!
@onthelake9554
@onthelake9554 3 года назад
@@OffGridGarageAustralia Yep , He will be doing Cat scans in no time.
@wernereck9774
@wernereck9774 3 года назад
connecting two or more cells in parallel equalices the cell differences better than any BMS system can do. We have done this professionaly over 10 years with up to 20 cells in parallel and 14 serial with best results for LiIo 18650 Sony VTC 1-6. I use such a 14S20P battery without any BMS til 8 years in an electric scooter checking the voltage of the 14 rows once a year manually. If one (or more) cell becomes weaker than the other 19 (or less) the stronger take more load (current). Even a nearly dead cell can stay in the paralleled row because its voltage follows the others. The BMS for the whole battery will find out the weakend row and switch off to prevent under- or overvoltage of this row. The connection of the paralleled cells should be made only with thin wire to avoid high currents in case of an internal shortcut in one cell.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thanks for sharing. That is a good point. The balancing in a parallel connection is perfect of course. And, yes, you may want to consider fusing these cells in a parallel connection in case of a faulty cell and the others will discharge through that path. This could lead to extensive heat 🔥
@wernereck9774
@wernereck9774 3 года назад
@@OffGridGarageAustralia Andy, do not worry about a default in one cell. Our expirience is that defectiv cells have an extremly high internal resisitance and therefore do not take high current. One can easily find out the row with the weak cell because their capacity is less than the others and BMS switches off to avoid undervoltage of this row. Without observing the system at all one will realise that the usable capacity of the battery is going down. Having build and sold hundreds of big power pack with 280 cells (14s20p) over the last 10 years we never faced a problem with paralleled cells.
@ЛюбославАначков
@ЛюбославАначков 3 года назад
I've built second battery with second bms and the only downside is the big equalisation current between full and empty battery. Otherwise you are 100% on the right way!
@Mike_Neukam
@Mike_Neukam 3 года назад
Just charge the lower voltage battery or discharge the higher voltage battery before connecting them.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
So, there are no other issues?
@Mike_Neukam
@Mike_Neukam 3 года назад
If there's no difference in potential, no current will flow. It's safest to do it near 100 percent or near 0 percent soc though
@Mike_Neukam
@Mike_Neukam 3 года назад
To elaborate, it's safest to parallel your batteries above the curve near full charge where the voltage rises quickly, or below the curve near full discharge where the voltage drops quickly. Under these conditions much less current will flow in relation to a difference of potential. @Off-Grid Garage, you've seen this effect in your battery tests.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@Mike_Neukam yes, I did. I was wondering if you cannot connect the two banks when both are at say 3.3V. If they have different SoCs they should balance over time when get higher or lower in voltage. One battery voltage will rise faster than the other and balances the one with lower voltage. Eventually they should sort it out.
@jmaus2k
@jmaus2k 3 года назад
Make sure you have a switch to select battery 1, battery 2, or both. I would also add a shunt in the new battery so you know which battery pack is failing or having issues. You could also add some monitoring with termperature and disconnect them if something is going wrong and trigger an alarm. That RaspberryPi would handle that and email you when it sees a problem.
@edc1569
@edc1569 3 года назад
You’d have to be sure you didn’t close that switch when things were unbalanced, I’m not sure it’s a good idea to have a convenient way of causing a problem.
@jmaus2k
@jmaus2k 3 года назад
@@edc1569 You need to connect the packs together anyway so no matter how you do it you need to be careful. You could just have two sets of Anderson 100A connectors, one for each pack.
@ralph9987
@ralph9987 3 года назад
A good way to solve your single battery maintenance issue is to install a 4 way switch. Off bat1 bat2 both. Valuable video for me as I am wanting to parallel 2 12v 4s systems. Thanks
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
The two battery banks will be in parallel all the time. I'm not planning of switching one off or using only one at a time. Except for maintenance or troubleshooting. So I think a switch is not really needed in my case.
@ralph9987
@ralph9987 3 года назад
@@OffGridGarageAustralia for maintenance or emergency disconnect it will be useful to isolate each parallel bank from each other
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@ralph9987 yeah, each battery back will have their own 2-pole breaker/isolator before it connects to the common bus bar.
@michaelbouckley4455
@michaelbouckley4455 3 года назад
I’m glad I didn’t get a four way switch. I think the both option is risky, if different state of charge.
@ralph9987
@ralph9987 3 года назад
@@michaelbouckley4455 what is the risk? All that will happen is that they with equalise each other.
@Cnc1073
@Cnc1073 3 года назад
Shouldn't your balance lead be above the bus bars?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Really?
@DaleKlein
@DaleKlein 3 года назад
@@OffGridGarageAustralia Yes, any high current terminals or busbars should be on first, then the low current smaller terminals like the balance leads.
@walterweese2527
@walterweese2527 3 года назад
Seems to be a dent at cell 30 near + pole on the top see 14:13
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Just the black label came off when I removed the foam. No dents.
@nealgrammertaylor7572
@nealgrammertaylor7572 3 года назад
Dear Andy - Did you ever consider a „hi voltage system“ for both the solar strings and the battery? There would be less losses. There are Inverters with different DC inputs and voltage ranges from approx. 120V to 650V. Of course the battery port is two way... Expansion is done by putting more batteries in series.
@zarbonida
@zarbonida 3 года назад
Can you write a name model of this inverter?
@zuluwars2996
@zuluwars2996 3 года назад
@@zarbonida I think he might be talking about the Growatt mmpt - inverter - they are gaining in popularity within the USA RU-vid battery solar community - Cost savings are considerable and can be paralleled to great huge input and output. ie. Up to 30Kw output and 35Kw input.
@JoeInBendigo
@JoeInBendigo 3 года назад
It's illegal for unlicensed people (i.e. not registered electricians) to work with voltages higher than 50V in Australia. Not necessarily logical, but a different kind of risk: huge currents can burn your place down really quickly - high voltages can kill you really quickly.... I personally would sleep more soundly with high voltages and low currents... others my think differently..... clearly the law makers want to protect the electricians' trades and don't care how well I sleep :) so we have to stick with 48V and big cables....
@nealgrammertaylor7572
@nealgrammertaylor7572 3 года назад
@@zarbonida Hi, for example Kostal Pico available in different sizes. I fully agree that one should know what you are doing when working with voltages above 50V. But I have recently learned that the MPP Trackers have a hard job working out the optimal point, when you have several parallel strings an any shading... see ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-lz8OsIIXPlg.html (sorry in German)
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I cannot really have higher DC voltages due to the shading in my location. This would make the whole system a lot less efficient. Otherwise I probably would have them all in one string.
@zjzozn
@zjzozn 3 года назад
Hello crazy battery man 😂👍🥸
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Hello! 😊
@danfitzpatrick4112
@danfitzpatrick4112 3 года назад
Andy, I can't remember is your inverter 24V? 48v is just right with 16s battery bank, but I'm sure you wouldn't want to change out inverters. I do like the separate battery as redundancy idea.
@ricardomarcelino8388
@ricardomarcelino8388 3 года назад
He has a 48V system and inverter.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yes, everything is 48V.
@oogie-boogie
@oogie-boogie 3 года назад
but what if one of the peralle batterys is alittle behind the rest? good qustion thats why when i did my battery pack i did separate packs
@jean-baptistemackenson5630
@jean-baptistemackenson5630 3 года назад
I have one question. Will the bms app connects both bms at the same time or do you need two apps?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
It's one app for multiple BMS.
@Sylvan_dB
@Sylvan_dB 3 года назад
parallel cells for capacity then series to get the voltage: only one BMS, less expensive, single point of failure, must take apart to expand or isolate series cells then parallel for capacity: multiple BMS, higher cost, sometimes they can fight each other (usually a few in parallel are okay), redundancy, can fuse and shutoff individual batteries, easy to add another battery in parallel (just main busses, not cable between batteries directly) Edit: whenever connecting either a cell or a battery in parallel, make certain the voltages are close to avoid high current flowing while charges equalize!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yes, thank you.
@SpeakerKevin
@SpeakerKevin 3 года назад
You will double the current potential with 2 BMSes compared to a single BMS in a 2p16s system.
@cdkipp
@cdkipp 3 года назад
You will half the current with two in parallel.
@SpeakerKevin
@SpeakerKevin 3 года назад
@@cdkipp To clarify, double the output potential.
@leonclose7823
@leonclose7823 3 года назад
While the Victron gear my be happier with a single shunt, you would then not be able to monitor the individual batteries. Perhaps a separate system for monitoring? So three shunts altogether? The Electrodacus people favour big banks of parallel cells, but that's probably due to the nature of that particular BMS.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I can still monitor the individual battery banks through the BMS. Just not remotely, I have to be in the garage for that but I guess that's OK...
@philipmay9874
@philipmay9874 3 года назад
@@OffGridGarageAustralia you can add the qucc BMS to the victron vrm via the raspberry pi. There are drivers, see - community.victronenergy.com/questions/76159/victron-venusos-driver-for-serial-connected-bms-av.html
@lyndonsia5868
@lyndonsia5868 3 года назад
MAKE SURE YOUR BATTEY COINCIDE WITH YOUR BMS. PLANNED YOUR BMS AND BATTERIES WILL FOLLOW.
@asderven
@asderven 3 года назад
You are missing a very key component in your design. Best to think about it right now. You need a beer battery close to the batteries as well, for alignment, testing, powering, pondering times.
@GeNezza1
@GeNezza1 3 года назад
Andy, I I would pay you to come and design my system in the Gold Coast!! You can be a consultant! 😊
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Sounds good. What are your rough plans?
@GeNezza1
@GeNezza1 3 года назад
@@OffGridGarageAustralia An AC or DC coupled, (or combo) grid tied system to start, with 16kW lifepo4 battery. I am not sure on the configuration as there are pros and cons for each. That is what you are for😊 It is about 6 months away so I will contact you when ready. Oh btw I have found your QUOC BMS on Alibaba much cheaper but can not post the link here as it gets taken down. Any idea how I can send you the info?
@daskasspatzle2396
@daskasspatzle2396 3 года назад
I have similar plans, but want to try with the DIYBMS. I want to build something on wheels, what i can park underneath the yet to be built work bench, and just pull out for any maintenance later on. And probably some not to thin copper rails, where all 48V stuff comes together. And if you have seperate battery banks, you can put them in series for 96V or 192V, as a further option. And if Australia is sinking some day, it is probably because of all the weight of your batteries :-P
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you very much! You're not accidentally in Brisbane, are you? I would need a sparky here to assist me with the further legal setup... Anyways, I looked into server racks. The shelves are too small for 16 cells, the larger racks (800mm deep) are more expensive than the battery.
@daskasspatzle2396
@daskasspatzle2396 3 года назад
I am situated in Bulgaria, not too close to you. So in case any of us has a bigger accident, the other one will survive ;-) As i still need to build the work bech, i can make it any size i wish. This is an advantage that probably is not the case for you :-( And it will take some tim for me, as the garage has a pretty low priority at the moment... Water supply, garden, balkony repair and so on will be my work during the summer... Time will show.
@eat333
@eat333 3 года назад
What about a big tool trolley?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
The large one with drawers? Hmmm, they are expensive, but a good idea... I'll have a look if they are big enough to host one battery per drawer.
@teardowndan5364
@teardowndan5364 3 года назад
You are going to need a separate junction box with DC breakers to parallel and individually isolate each battery and its cables, maybe use inlet sockets on the box so you can disconnect individual batteries and not have potentially live cables dangling from the wall. You could move the shunt in that box too. Then you wouldn't need to completely re-arrange the original box. If you want redundancy, then you could go another step beyond that with two parallel inverters if Victron supports that and a cross-connect box to shift battery banks between the two.
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