The Big Guy and Rusty the Boy Robot | Creatures, Great and Small | Season 1. Ep 1 | Throwback Toons 

After 10 years of service, the BGY-11 superhero robot known as "Big Guy" is retired by new Quark Ind. President Axel Donovan, to be replaced by Dr. Erika Slate's 'Rusty' - a robot child meant to deliver on the old promise of an A.I. Robot capable of defending the people. Meanwhile, US Army LT. Dwayne Hunter is given a classified Medal of Valor for piloting Big Guy. After an alien creature crashes & runs amok, Rusty can't beat it, so Hunter's team rebuilds Big Guy to help Rusty defeat the alien, and the two work together to finally destroy the monster. After Big Guy is publicly recommissioned, Rusty is officially made his new partner to teach the eager young robot.
Season 1 Episode 1: Creatures, Great and Small
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The Big Guy and Rusty the Boy Robot was an American animated TV series based on the comic book of the same name by Frank Miller and Geof Darrow. The animated series, produced by Columbia TriStar Television and Dark Horse Entertainment, aired from 1999 to 2001, and in many aspects is a more mature and established series. Whereas the comic book seems like only an introduction to the robots, the animated series is full-fledged with a strong back story which links the episodes together. The plot and setting of the series is different from the comic book as the whole story is based around New Tronic City, a fictional American city clearly modeled after New York City. The series focuses on Rusty, the most advanced robot ever built, with a human emotional grid and "nucleoprotonic" powers. The plan is that Rusty will replace the Big Guy, a massive war robot that is the Earth's last line of defence against all threats alien or domestic. However, Rusty is too inexperienced to stand on his own, so the Big Guy is re-commissioned to teach Rusty the way of trade. Rusty idolizes the Big Guy, regarding him as the best robot ever. In reality, the Big Guy is actually a mindless battle suit piloted by a human.
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The Big Guy and Rusty the Boy Robot | Creatures, Great and Small | Season 1. Ep 1 | Throwback Toons
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