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In this episode Shahriar takes a look at a very high-end step attenuator designed by Rohde & Schwarz for their FSU family spectrum analyzers which cover over 67GHz of sweep frequency.
The attenuator teardown and architecture is thoroughly presented with focus on how the high-frequency performance is maintained in a moving environment. Furthermore, the individual attenuator pads are examined under the microscope for their construction and design where the 5dB pad failure can also be observed.
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8 мар 2024

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Комментарии : 47   
@donepearce
@donepearce 3 месяца назад
This structure is edgeline, and it is common for stepped attenuators. I was involved in the design of one for Marconi Instruments. selecting the gold for the contacts was not easy. Eventually we had hard gold on the fixed contacts and soft gold on the moving ones.
@user-jekish
@user-jekish 3 месяца назад
Could you please tell me what material you used for the moving contacts? I think it's some kind of berylium bronze.
@donepearce
@donepearce 3 месяца назад
@@user-jekish the naterial was beryllium, suitably heat treated. This was plated with gold. Hard gold on the fixed contacts and soft gold on the moving ones. With similar gold on both, contact became unreliable after a few weeks.
@user-jekish
@user-jekish 3 месяца назад
Thank you for your reply, Pure beryllium?
@donepearce
@donepearce 3 месяца назад
@@user-jekish This is a long time ago, but I think I remember it being beryllium-copper.
@neoverload8685
@neoverload8685 3 месяца назад
I needed some time to spot the black slides moving the strip... anyway i find it mesmerising how simple and clever the switching is done, also any contamination for the contacts besides overpowering is in my understanding way harder to contain
@raymiller5738
@raymiller5738 3 месяца назад
Thanks, Shahriar for being inquisitive and showing the insides of such a unique device which only a select few would have access to.
@KF7JO
@KF7JO 3 месяца назад
The most common cause of letting blue smoke out of the mechanical step attenuator is injecting DC into the instrument. However, given that most spectrum analyzers like the R&S FSU67 and FSW67 are AC coupled by default, the more likely cause would be ESD or exceeding 1W input. Make sure you add sufficient attenuation to the output of your DUT to avoid frying your spectrum analyzer's front end! And if you're in DC coupled mode or using a DC-coupled signal generator and have a DUT that is powered by a bias tee, make sure you don't have your bias tee reversed and are injecting DC into the instrument instead of your DUT. An expensive mistake. When in doubt, add an attenuator and a dc block to your RF test equipment.
@tommihommi1
@tommihommi1 3 месяца назад
it's common to leave a DC block and 10dB attenuator permanently attached to the analyzer until you actually need the extra performance removing them brings. But I think this is only feasible at low frequencies, not for 50+GHz?
@Thesignalpath
@Thesignalpath 3 месяца назад
You can do this up to 110GHz - although working with 1mm connectors is always a pain.
@ShinyMajor
@ShinyMajor 2 месяца назад
Seeing the construction of this attenuator inspired me to attempt repairing a failed attenuator in an Anritsu spectrum analyzer I have. Turns out the issue was actually that some of the solenoids were just binding and nothing catastrophic like a burnt out pad. A couple drops of sewing machine oil and I have a working spectrum analyzer again!
@PATSYQB
@PATSYQB 3 месяца назад
Good presentation, very informative . Thanks for sharing.
@andymouse
@andymouse 3 месяца назад
Cheers !
@xDevscom_EE
@xDevscom_EE 3 месяца назад
Probably R&S had bunch of those FPGAs reels in the pick and place machine so they just put them to save few minutes on reprogramming assembly line. Or they used the FPGA in another instrument and just repurposed it. Engineers usually don't like to reinvent the already invented solutions. :-)
@electronevice
@electronevice 3 месяца назад
Great video! Amazing how tight all the mechanical tolerances have to be. Is the ribbon copper? I was a little surprised - I would think that even small amounts of moisture getting in there would cause it to corrode enough over its lifetime to mess with the contact resistance, I figured gold-plating would be safer
@aliemlek
@aliemlek 3 месяца назад
👌👌👍👍
@rolfdieterklein
@rolfdieterklein 3 месяца назад
Very interesting inside, must be a nightmare to do the impedance simulations. -- On the 2nd input, as said can be for factory, but maybe for automatic calibration even if not the full bandwidth or simly for checkout if something burned up or get damaged with some tolerance a loss of 20% can be bad for measurment aso if not totally burned out as here.
@IanScottJohnston
@IanScottJohnston 3 месяца назад
Shahriar, could you ask R&S for the attentuators and try glueing them in place?.....worth a shot! Looks like they sit in small slots.
@DD1PW
@DD1PW 3 месяца назад
Good idea, but unfortunately it would be useless. without precise trimming of the individual switching elements and without calibration, is this thing worthless😢
@Nik930714
@Nik930714 3 месяца назад
Using an FPGA to control 6 relays. Talk about overengineering.
@lmamakos
@lmamakos 3 месяца назад
All those gates in the FPGA are the emergency supply of magic smoke; too bad it didn't get deployed in time to save that one pad.
@DD1PW
@DD1PW 3 месяца назад
The RPGA controls more than just six relays. For example, the correction values, the number of switching cycles of the individual stages and the serial number are saved.
@zyeborm
@zyeborm 3 месяца назад
@@DD1PW I mean it still sounds like something a 50 cent micro controller could do
@donteto
@donteto 3 месяца назад
It depends ​@@zyeborm, if this devices is used a lot inside other products, then the price won't be that high. Standardisation may be another reason to use certain components everywhere
@maor1993
@maor1993 3 месяца назад
There is also a chance the high power drivers for the relays are some propitery BS, forcing you to go FPGA to not emulate.
@hoofie2002
@hoofie2002 3 месяца назад
I would guess if you had to ask the price of that beautiful piece of engineering you couldn't afford it.
@vincei4252
@vincei4252 3 месяца назад
lmao at the FPGA. Is it running a softcore? Wouldn't a micro-controller have been way more cost effective? I mean, it is electromechanical. Oh, wait, 70GHz, silly me 😂 maybe it's some personality module.
@tommihommi1
@tommihommi1 3 месяца назад
This is a ~20 year old design. Small FPGAs are relatively commonly used for simple switching logic, like blinking LEDs or actuating solenoids. More commonly so 20 years ago than now.
@vincei4252
@vincei4252 3 месяца назад
@@tommihommi1 Sounds more like a CPLD then.
@todayonthebench
@todayonthebench 3 месяца назад
@@vincei4252 It probably is. Could be a PLA or PLD as well. Xilinx did a lot of programmable logic chips and still do. If we were to know the part number the guessing game would be over. But I suspect that it isn't remotely as impressive as people's first reaction to hearing "FPGA".
@Konecny_M
@Konecny_M 3 месяца назад
CPLD is not overengineering, that is absolutely sane choice for low volume production devices like this where you need to co custom port expander - four lines of verilog in five minutes gives result guaranteed working by design, with absolute freedom in pin mapping which again vastly speeds up PCB layout.
@Thesignalpath
@Thesignalpath 3 месяца назад
They do this because for the BOM of this part the CPLD cost is irrelevant and they likely use this for many designs. I would not do this simply because each solenoid still needs a dedicated driver and therefore a high-current output shift register would require fewer parts and less things to fail. The simplicity of the interface being asynchronous may be an advantage for them across various products. Difficult to know without knowing how they have built the firmware of the FSU.
@todayonthebench
@todayonthebench 3 месяца назад
That Xilinx FPGA sounds overkill for about 5 seconds until one realizes that: A. It is a 100 pin QFN package, so not really that massive of a chip. (I might have miscounted the number of pins, it might be a few more or less.) B. FPGAs are available from everything from massive chips with millions of gates (this one isn't) all the way down to chips with a handful of gates and barely enough logic to even use all the IO pins available. So logically speaking, seeing an FPGA here isn't too surprising, even if a micro controller would have made just as much sense, or even a simple 74128 would have likely worked just fine. Other than that, interesting step attenuator.
@hinz1
@hinz1 3 месяца назад
Daisy chain a few shift registers would be cheaper, for sure. And more repairable, better to debug. That's just how companies get lazy and lame as time goes on. And the reason why instruments from 1960s-1990swere mostly better engineered that what you get nowadays, with few exceptions.
@zyeborm
@zyeborm 3 месяца назад
it still sounds like overkill, what's the cheapest FPGA in that package? What's a mcu that'll do this job cost? 50 cents? a whole dollar?
@todayonthebench
@todayonthebench 3 месяца назад
@@zyeborm Yes, from a pure part cost perspective it might be expensive. From a BOM cost perspective it is perhaps one less item to keep on hand. Even if there is "a million" other options on the market for driving 6 solenoids. Personally would have gone with a 74128 address decoder and some NPN/N-fet transistors for power handling. Or just a suitably high output power capable shift register. (driving a bank of solenoids is not a niche application after all, so of course there is dedicated (almost jelly bean) chips for this field.) But perhaps this 100 pin QFN packaged "FPGA" allows them to parallel a bunch of the IO ports to handle the power. (if the solenoid is of suitable low voltage, since I don't expect the chip to handle more than 5V, if even that much... But it might be a high voltage IO capable one.) Back EMF is also a "non issue" for a totem-pole CMOS/fet output. (since it is low impedance and able to source the desired current when actively driven low.) So on paper they could save a lot of time on the pick and place machine, freeing it for other tasks. And this is quite valuable. But I also wouldn't be the slightest surprised if they actually did something more traditional, as in only use the logic chip for basic decoding, and handle driving of the solenoids with regular discrete transistors and back EMF diodes. In the end, I don't know. But the decision for an "FPGA"/programmable logic isn't that wild as one might first expect. (remember, Xilinx did make PGAs and PLAs too, as well as CPLDs.) Lastly, the concept of a 50 cent microcontroller is rather modern. Even in volume orders. Programmable gate array chips have existed for a long time and often been cheaper than microcontrollers. (especially 20-30 years ago.)
@tommihommi1
@tommihommi1 3 месяца назад
@@todayonthebench and this board was manufactured in 2004
@todayonthebench
@todayonthebench 3 месяца назад
@@tommihommi1 Yup, back when dirt cheap micros were less of a thing, programmable logic devices were common as mud and also often quite cheap. I am not surprised to see a Xilinx chip here.
@wolpumba4099
@wolpumba4099 3 месяца назад
*Abstract* This video examines the internal workings of a high-frequency *electromechanical attenuator* capable of operating from *DC to 70 GHz* with *75 dB* of controllable attenuation. These specialized components are critical for protecting sensitive equipment like spectrum analyzers. The video delves into: * *Unique Design:* The attenuator features an unusual architecture with multiple paths, including one for calibration. * *Engineering Challenges:* Key difficulties in designing such a wideband attenuator include maintaining consistent attenuation, phase, and frequency response across the entire range. * *Operation:* The attenuator uses movable copper conductors positioned by solenoids to achieve different attenuation levels. * *Failure Analysis:* The specific unit examined has likely been damaged by overloading, resulting in the burning and destruction of several attenuation pads. * *Microscopic Examination:* Close-up inspection of the damaged pads reveals the delicate nature of their construction with thin film resistors and a pi network designed to maintain consistent impedance. i used gemini
@jb5631
@jb5631 3 месяца назад
Stop commenting with this AI crap please, it's such a waste of time and resources.
@Xsiondu
@Xsiondu 3 месяца назад
First time I saw this. Interesting
@fixthetempo7276
@fixthetempo7276 3 месяца назад
this mini ceramics steps so ugly. In Agilent\Keysight attenuators the steps are much more solid and much more repairable. Every time i need to repair Rohde Schwarz ATT i am going so angry about this design
@joeambly6807
@joeambly6807 Месяц назад
If thi makes you angry, you really need some damn perspective karen
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