This is not just "5minutes of tires getting shredded"...if you process 20.000 T of tires per year you move more than 4.000.000€ ...you still see this just shredding tires?!🤔🤑
I wish we would have a processing plant like this in my country. Old tires is a serious problem in the Dominican Republic. Can any investor out there take a look at this and install a plant to process these tires? We have more cars than cows, dogs, and cats added together.
Unfortunately, there are a lot more used tires in the environment that can be reused or made into anything useful! Can the rubber be reused to make tires?
Yes first time I have seen a bead remover,obviously some steel remains, but the rotary magnetic separator does the rest. I have experience of shredding tires, and the steel is hard on the shredder blades,they need to be really sharp or you get steel wires not cut but stretched out and snapped. The bead remover is amazing. Thanks for the impressive video.
A group of fellow engineering students I know have started a company that uses the polyester fluff in "pillows" to absorb oil spills on bodies of water. The fluff is hydrophobic, so it doesn't absorb water, but it soaks up the oil. These pillows already exist, but they are expensive considering you have to use thousands, or even millions of them for an oil spill; using this recycled material (which for them costs $50 per tonne because it's just a waste product) reduces the cost, while also keeping the fluff out of landfill.
Exile N Subjugate you keep the fluff out of landfills but what happens to it after you've used it to soak up spilled oil? Can you recover the oil and reuse the fluff?
Fun fact, that fluff that comes out that looks like dark little cotton balls is the polyester/nylon belt from the inside of the tire. At an engineering competition a team used this waste material from a local tire shredding business (they send the fluff to landfill, so they could buy it for 50$ per tonne) and made oil spill booms with it, because it's hydrophobic (big pillows that soak up oil and not water)
we need a single unit only for tire shredder that accomodate a big size tire for stater unit to open a small business, how much is the cost... is there a different model to seen?
Muy buen video de las maquinas, muy pronto buscaremos la manera de cotizar parte de la maquinaria empleada en este proceso o si se puede toda, gracias por la publicación
You could use that powder to pack incinerators and condense the smoldering smoke into crude oils and refine those oils into fuels in fact you could smolder trash in the same way and get a nice crude for recycling any thing that smokes.
They didn't reach them in time with this in Winchester, VA. Several years ago they had a pile of tires down there that covered 20+ acres. There were over 10 million old tires, and somehow they caught fire. The tire pile burned for almost 2 years before firemen could get close enough to put it out. The smoke became a way of life for residents several miles away, houses and cars covered with black, tarry ash each morning. State law disallows any tire pile now above a few dozen tires to build up. That did get rid of them finally, but the cost to the land and environment are unimaginable.
When I hear tire recycling, I think great they'll break it down an remake the tire. But they don't, they cut it to pieces stripe out the iron an use the rest to add to the environment mess. An if your going to say using it as a filler for playground for children all it takes is one tiny wire to slip through an a child will get hurt. One is to much, because if there is one there could be others. It was made from oil it can be heated an liquidated again but they don't want to go that route. An the environment takes the blow again. I like cheap but not at the cost to our environment. They could have found an active volcano an dump all the tires in. Nature can do it better then they ever could. Fires in a volcano are hotter than we could ever really control without reason. Thank You Loader.
Can the tires be recycled if they contain water? How do you deal with the erosion of the equipment caused by the high tensile wire? How do you remove the nylon fluff from the system? When the nylon gets wet does it jam up the equipment or cause it to run out of balance? How do you separate the different particle sizes? How many tires can be recycled before any maintenance is required?
Water is no problem, but real dirty tyres, or full of stones or metal are an issue. The plant needs to be serviced constantly, and blades sharpened, bearings all good. A broken blade from the shredder going up the line into the next machine is not a sound you would want to hear very often, £50k damage in seconds maybe.
The tyre shred goes through a few machines, getting smaller as it goes by using screens. Getting all the wire out of the rubber crumb takes some doing. Using conveyors on shaky tables with electro magnets. I have never known nylon from tyres to jam machines, it is like fluff. But I have known it to catch fire, and before you know it the fire is going all over the place on the conveyors. lol
I have never seen wet nylon in the process. Most of the water is gone after the initial first shred and as its inside the casing it doesn't really get wet...Big extractors along the line will get the nylon out. Careful of fire though, fast hot running machines, sparks, forced air, rubber crumb and fluff don't mix so well. :) ....A good size water main, good pressure, good hoses and well trained crew will most likely save you....DONT underestimate the smoke!
I worked in tyre recycling for 20+ years in the UK. From casing examining for remoulders, 2nd/3rd life truck casings, aircraft casings, agricultural, eartmover, part worn uk and african market. Shredding, bailing, crumb, engineering projects, equestrian and sports,power plant, rubber mats, collections, contaminated and de rimming. Driver through to management. You need advice in uk, I know the man. :) You tread on the wrong toes though...forget it! UK tyre recycling is pretty much sorted.
It's amazing how it is possible to recycle into raw materials such composite product as tire... BUT! It's called "waste less tire recycling" - What happenes to dirt embedded into those tires? :)
The visuals were pretty good however I didn’t hear any other machinery working due to the 1970s pornographic movie music. Try this video again without the music with the real sound of the machines
The regulation of produce tire is, that manufacturer can`t make the new tire from recycled rubber. Recycled rubber can only use for low speed tire like forklift or trolley. However, their is a exception of recycled rubber make tire. If the tire is defective and not been use on road, than you can make a new tire for those defective tire rubber .
FORGET the music and have a narrative voice telling/explaining what is happening.. would make this video a heck of a lot more interesting.. because I wanted to learn about this process for a school project... ???
Sure, and it's a lot easier than destroying them like this. You can retread or regroove an old tire, the trucking industry does it all the time. Demand for retreaded truck tires may be exceeding supply soon enough, as many companies are turning to them to reduce costs. The quality of retreaded truck tires is pretty good these days.
Why not come up with a process of melting down the recycled pellets of shredded tires and add fresh rubber to make new tires? This method is common practice with recycled plastics. At the end of the video it shows children's play areas using recycled rubber, why not take the next step?
i want set up a project,please tell me about all things like estimation of plant cost,raw metierials,requirment of land and what is marketing sourses,pls send me the full details of plant.thank you.
Only guessing, but cement kiln fuel, very easy to blow into the kiln, or animal bedding, but have to be careful 100% metal free, or what used to be known as "Shoddy". As I say just guessing,but that is the route I would go.
Seems like an awful lot of valuable energy to run these machines for just 3 tons per hour. Now, if the machine could run on the waste products of the tyres...
