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WHF 17 PLASTER MOLDING 

Windy Hill Foundry
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This begins with making a plaster follow board, which speeds up the molding process for the LaFrance Fire Engine bell topper.
The rubber molds being made are for the Zimmerman shutter brackets. Once the rubber molds are complete(stay tuned), these will be used to create resin copies that will serve as the actual patterns. Once the resin copies are made, these, like the eagles, will have a plaster follow board to manipulate the parting line for speedy production. The max spindle sander, provided by Mr Larry Schweitzer has been a major go-to tool for not only pattern work but, as seen,is dandy for applying a superb sealing surface that prevents the rubber from leaking.
The gear supplied by Keith Rucker (Vintagemachinery.org) will be cast in next week's video.
Also, I include a box opening from Mr Larry Howle (@helicopterdriver) , who made the WINDY HILL FOUNDRY anvil pattern. He provided us with stickers along with a humorous pattern. Mr Howle and I have something interesting planned for you at a later date.
No animals were harmed in making this video.
#casting #foundry #vintagemachinery #madeinmississippi #castiron #molds #aluminum #anvil #plaster #lafrance #zimmerman #lubrication #oiler #art

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28 сен 2024

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Комментарии : 35   
@mdouglaswray
@mdouglaswray Год назад
Fascinating, always! Love to see old school patterns as well as the 3D printed ones! You def bring 'art' to this process Clarke! Thanks for making these videos so we can watch over your shoulder!
@richardsurber8226
@richardsurber8226 Год назад
appreciate the hard work you and yours puts in
@HeinrichsMade
@HeinrichsMade Год назад
I think when the wood got wet from the plaster it swelled up.
@stephengile530
@stephengile530 Год назад
Like the Atlas Power Co. box in the background during pouring. 😂
@paulmonce7625
@paulmonce7625 Год назад
🤣
@johnflorian6745
@johnflorian6745 Год назад
Caught my eye too. Like, do I see the word "explosives" and are those tubes dynamite? Yes and ???? .... where's road runner and Wile E?
@mikepettengill2706
@mikepettengill2706 Год назад
Atlas Powder Company, lol.
@davidhamm5626
@davidhamm5626 Год назад
You might try shellac, on the wood.
@Shnick
@Shnick Год назад
Next time you make a set of forms, cut a 3/8” deep v groove in the inside of the wood forms to let the resin in the sand grip better. Those 1/8” saw kerfs aren’t cutting it and could lead to shifting.
@ihdieselman
@ihdieselman Год назад
Have you ever watched olfoundryman on RU-vid?
@alphadog6970
@alphadog6970 Год назад
4:41 you should have used waterglass on the bird. It separates from the plaster easy that way.
@1pbean
@1pbean Год назад
ACME. Now that's funny!
@peterbunting5294
@peterbunting5294 Год назад
Keith Rucker has mentioned you channel many times and I thought I would see what's on offer. My first choice of videos was Tally Ho Capstan what a choice - within a few seconds you see a sign behind the presenter proclaiming "Warning, No stupid people beyond this point" What a massive insult to any inquiring mind to learn/understand the processes of a foundry. An intelligent business person would have a sign "Staff Only" for a restricted area but looking at the position of the sign many would think that they were entering an office. Now I can understand why you only have 22.2K subscribers this "STUPID" attitude towards potential viewers/customers will continue stifle your growth.
@windyhillfoundry5940
@windyhillfoundry5940 Год назад
Thanks for reaching out. That sign is a comedic symbol to reinforce the reality of how dangerous the work performed at WHF can be. Most of my subscribers get it and find this hillarious. Anyone triggered by this would be the very ones that don't need to be in dangerous environments.
@johnwiley8417
@johnwiley8417 Год назад
19:25 91% Isopropyl alcohol will dissolve the adhesive on that tape without harming the silicone or urethane molds.
@CraigLYoung
@CraigLYoung Год назад
As I was watching this, a process I once saw came to mine. This company was pouring Cast Iron Street lights. The mold's post part was in three sections. To get the mold out, they removed the center section first, leaving enough room to get the outside section out. I know you're probably done with this order, but having the base in three segments might be an easier answer.
@walnutclose5210
@walnutclose5210 Год назад
I'm curious as to why you didn't mold the runner in the plaster when you did the model?
@davidc6510
@davidc6510 3 месяца назад
A great video Clarke. Thanks for sharing!
@miken3260
@miken3260 Год назад
What was the failure rate of pre 1940 foundry’s?
@isabellmizizzy214
@isabellmizizzy214 Год назад
Nice, Atlas powder company!
@paulpipitone8357
@paulpipitone8357 Год назад
Next time use the olive oil spray way better then the butter flavor spray lol
@elmarqo_3448
@elmarqo_3448 Год назад
I didn't realize the sand was so moist. Do you dry the molds before you pour them?
@honthirty_
@honthirty_ Год назад
Sand looks pretty moist during cope and drag. No problems, we guess. Would have run sprue into other end of eagle to reduce shrink, but ok.
@paulmace7910
@paulmace7910 Год назад
As a jeweler I would cast those birds vertically to eliminate having to cut all of those runners and gates and the cleanup they need. They should fill fine.
@davidrush4908
@davidrush4908 Год назад
I was thinking lost wax might work.
@paulmace7910
@paulmace7910 Год назад
@@davidrush4908 Kind of big for wax. Plus he’s not set up for wax. If you look at how they do high volume sand casting it is vertical. Since this is a stock item like the straight edges follow boards for the patterns and vertical flasks would speed production.
@davidrush4908
@davidrush4908 Год назад
@@paulmace7910 Yeah, I thought that it might be too big and I'm pretty sure he's not equipped. I was thinking more along the lines of details being lost in sand.
@AmateurRedneckWorkshop
@AmateurRedneckWorkshop Год назад
Thanks for the video keep on keeping on.
@normmcrae1140
@normmcrae1140 Год назад
LMAO - LOVE the sign at the Shop - I have one that says "DANGER - Not only with this kill you, but it will HURT the whole time you are Dying!"
@floridaflywheelersantiquee7578
They look good thanks for sharing
@leeroyholloway4277
@leeroyholloway4277 Год назад
I'm not the sharpest bowling ball in the china cupboard.... but I did have a hard time following these processes today. I'll catch up.
@johnmccanntruth
@johnmccanntruth Год назад
Those birdies turned out quite nice.
@bobnoll2530
@bobnoll2530 Год назад
The eagles look good.! Bob
@Dean5073
@Dean5073 Год назад
Is that your daughter modeling the hat
@OwenMichaels
@OwenMichaels Год назад
the plaster mix looked pretty lumpy
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