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Who needs a cylindrical grinder? || RotarySMP 

RotarySMP
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A tool review of a mates TOS BUAJ 28 Cylindrical grinder.
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tinyurl.com/5cv2yscb
00:00 - Intro
00:26 - How to hoard!
01:29 - TOS Grinder
01:47 - What it does
06:47 - Craftsmanship museum
08:05 - Grinding an arbor
The Craftmanship museum:
craftsmanshipmuseum.com/
There is a forum post (in german) about the machine with more pictures here:
forum.zerspanungsbude.net/vie...

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29 июн 2024

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Комментарии : 379   
@ThisOldTony
@ThisOldTony Год назад
To answer your question: Everyone. Everyone needs a cylindrical grinder. :)
@RotarySMP
@RotarySMP Год назад
Bingo...correct answer Tony :)
@NathanealGovender
@NathanealGovender Год назад
I thought I recognised the first few frames of this video
@RotarySMP
@RotarySMP Год назад
@@NathanealGovender TOT helped me out with a clip.
@NathanealGovender
@NathanealGovender Год назад
@@RotarySMP Great video. It's so hard to find information on these conventional machines.
@RotarySMP
@RotarySMP Год назад
@@NathanealGovender Thanks. that is my feeling as well. There is a lot of info about cheap consumer gear, but this top industrial stuff which was well documented in all in paper.
@vincei4252
@vincei4252 Год назад
It warms my heart to see Franz making parts to fix his own tractors. I hazard he doesn't buy the bait and switch that is modern John Deere equipment.
@RotarySMP
@RotarySMP Год назад
No, his tractor park ends in the 1960's I think.
@JH-tc3yu
@JH-tc3yu Год назад
My 1025R has been bulletproof and beats the tits off anything else available in that size
@RotarySMP
@RotarySMP Год назад
@@JH-tc3yu Tractor or grinder?
@MrK3dy
@MrK3dy Год назад
I live just a few minutes away from Mělník. It is nice to see machines made in Czechia / Czechoslovakia. Great job showing this complex machine.
@RotarySMP
@RotarySMP Год назад
You can be proud of the Czech industrial history.
@lslslslslslslsl1
@lslslslslslslsl1 Год назад
90% of my job for the past year is using a cylindrical grinder so it's good to see it get a bit of love
@RotarySMP
@RotarySMP Год назад
Fascinating machines aren't they.
@nutsandbolts432
@nutsandbolts432 Год назад
You are absolutely right. I have absolutely no need for one, but am actively searching for one now.
@RotarySMP
@RotarySMP Год назад
There is a line forming :)
@robbiestevens1158
@robbiestevens1158 Год назад
Appreciate all your videos, its a pleasure to get a notification from your channel 👍
@RotarySMP
@RotarySMP Год назад
Thanks for your support.
@burningdieselproduction5498
Looks like farm life is a homeshop machinists’ dream. Nice video!
@RotarySMP
@RotarySMP Год назад
Oh yes. He is very well equipped with machines.
@JCWren
@JCWren Год назад
I'm always fascinated by the economics of machines like this. I have no knowledge of what the machine tool market was like back then, but consider: First, that machine was built pre-internet. Someone sat down and figured that it was economically feasible to invest in the design and tooling to build that machine (what was the design cycle like for it?) and figured they could sell enough of them to recoup that investment. How long did it take to design, and what was the cost? How long to build the tooling to produce the machine, and what the cost? How many did they deliver, and (again) what was the cost? And on top of all that, the machine is entirely hydraulic. Yes, it has relays, but (apparently) no digital electronics, and yet has pretty amazing accuracy and resolution. Incredible.
@RotarySMP
@RotarySMP Год назад
Good points. Given the development of high pressure hydraulics (3000psi for airliners, up to 5K for military), Jet engine fuel control units, etc with their associated close tolerances, and also parts for the nuclear industry meant that the market for such grinders is greater than many think. I imagine Hamilton Sundstrand and Woodward governers probably have whole plants full of machines like this. My guess is that they such manufacturers run them till worn out, rebuild them, wear them out again and then scrape them.
@markp5726
@markp5726 Год назад
There's another manufacturing category that uses a lot of grinders: diesel injector manufacturers. Grinding is used on many components of the injector, whether cam-driven or common rail, and in the high pressure pump. dieselnet.com/tech/images/diesel/fi/xpi_inj.jpg is an example of what the inside of an injector looks like. Gaskets and o-rings wouldn't hold up to the temperatures and pressures involved, so they aren't used inside the injector. Instead, extremely tight tolerances are used on matching ODs and IDs to provide sufficient sealing between moving parts, and for static joints extremely flat surfaces are clamped together to provide sealing. The tight tolerances on moving components have another benefit as well: the gaps are simply too small for most contaminant particles to fit into, meaning less abrasion and jamming. If you can wrangle yourself a tour of a fuel injector manufacturer, I think you'd find it interesting. ID and OD grinders, centerless, form grinders, microhole edm, hydroerosive grinding, etc etc etc.
@RotarySMP
@RotarySMP Год назад
@@markp5726 Good point. I would love to tour an injector plant.
@greeceuranusputin
@greeceuranusputin Год назад
You can be sure that isn't the first machine they built, even the first cylindrical grinder. They probably had lots of machines out there and a list of repeat customers who could request such a machine.
@jamesbutler5570
@jamesbutler5570 Год назад
Analog is more accurate than digital!
@markp5726
@markp5726 Год назад
Original grinding wheel, only worn 12mm... wow! 😂 The last OD grinder I used went through a wheel at least that large every 16h or so. Needless to say, we got good at changing them. One concern with a small coolant tank is temperature stability. The grinders I worked with (mostly UVA nomyline) had a chiller with at least two separately cooled circuits, chilling different parts of the machine to different temperatures. IIRC there were heat exchangers on the cutting oil, spindle oil, and hydrodynamic way oil, and coolant flowed through the frame and the linear motors as well. The cooling was good enough that warmup from power off only took ~5 minutes, as opposed to 30 min - 1 hr for older machines.
@RotarySMP
@RotarySMP Год назад
I will pass that on to Franz. Good point.
@624Dudley
@624Dudley Год назад
You’re right, I gotta have one of those 😍!
@RotarySMP
@RotarySMP Год назад
Me too :)
@BruceBoschek
@BruceBoschek Год назад
That is a wonderful machine and I'm sure will serve well. Thanks for letting us take a look.
@RotarySMP
@RotarySMP Год назад
Thanks for your kind feedback.
@movax20h
@movax20h Год назад
5:11 Wow, that automatic coarse / fine feed in is magic. Never seen something like this, especially in mostly purely mechanical machine.
@RotarySMP
@RotarySMP Год назад
Yeah, it does three or four spark out, fine feeds at the end of the cycle. This thing is like a swiss watch.
@DonStinger
@DonStinger Год назад
Wow! What an awesome machine. These automated hydraulic controls are incredible. I bet he got it for next to nothing compared to its capabilities… If I had a machine like this I would come up with so many more project ideas that I would most likely never get to start or even finish… so you are right: I need a cylindrical grinder now 😂. The model planes are astonishing as well! Thank you very much for the video
@RotarySMP
@RotarySMP Год назад
Thanks Markus. Yeah, this is the dream, picking up an industrial machine which never worked shifts. I think Franz has ground just about everything in his shop, and is eyeing up that box of nails as needing improvement.
@hughmac13
@hughmac13 Год назад
@@RotarySMP Which nails don't need improvement, after all?
@RotarySMP
@RotarySMP Год назад
@@hughmac13 If the broom handle would fit though the head stock, he would probably grind that round as well.
@azenginerd9498
@azenginerd9498 Год назад
Did you see me waving as you flew over Arizona? The museum is officially on my list! Thanks for sharing.
@RotarySMP
@RotarySMP Год назад
Wow the whole US west is dry. I have never seen it that dry.
@josecarlospoggian149
@josecarlospoggian149 Год назад
👏👏👏👏👏👏Thanks a lot, to post the video tena koe , Kia ore!!! Beautiful ! Love it
@RotarySMP
@RotarySMP Год назад
Glad you enjoyed it.
@erok268
@erok268 Год назад
Man, at work I've been slowly learning how to use a manual cylindrical grinder from like the 70's it's quite a bit bigger, it's intimidating and I've done plenty of jobs on it and watching this I kept thinking those cuts are so much bigger than i take.
@RotarySMP
@RotarySMP Год назад
It seems these beasts will chomp through metal pretty fast.
@erok268
@erok268 Год назад
@@RotarySMP yeah it makes me want to try and take deeper passes, however the tailstock brass nut went out on the last job. Scrapped a part on the finish pass when the center loosened itself and lost all concentricity and made quite a terrific noise. We made a new nut and I tore it down and put the tailstock back together but i feel ill be a little more timid for awhile.
@RotarySMP
@RotarySMP Год назад
@@erok268 Good to get a feel for the machine again.
@MikefromMOMichaelTurner227
@MikefromMOMichaelTurner227 Год назад
Mike from missouri us. Here, im a retired automotive machinist. Love the vidios! Look into crankshaft grinder wheel balance stands. They are plenty tall enough for his stones. Keep up the good job, mike t.
@RotarySMP
@RotarySMP Год назад
I will check it out
@DanielHeineck
@DanielHeineck Год назад
Oh wow, hope you had an overall lovely time in my hometown of San Diego. I need to check out this museum!
@RotarySMP
@RotarySMP Год назад
You should!
@kv4302
@kv4302 Год назад
I haven't even finished the video but I already know I need one!
@RotarySMP
@RotarySMP Год назад
That was always a risk :)
@steamfan7147
@steamfan7147 Год назад
Beautiful machine, TOS machines are very well built.
@RotarySMP
@RotarySMP Год назад
Yes they are!
@ferrumignis
@ferrumignis Год назад
The detail in those models is just astonishing, I wouldn't even like to guess the number of hours that must go into them.
@RotarySMP
@RotarySMP Год назад
Young Park estimated 10K hours, but I am not sure if that was for one or for all three. They are made of thin aluminium and rivetted. Every single tiny rivet was driven like on the real plane.
@RJ-wx3fh
@RJ-wx3fh Год назад
@@RotarySMP im now imagining a miniature pneumatic hot rivet hammer 😅
@RotarySMP
@RotarySMP Год назад
@@RJ-wx3fh The guy was a retired dentist, so he was used to working with small scale precision.
@cryoine7194
@cryoine7194 5 месяцев назад
this is amazing, automated hydraulics is something I have never explored before
@RotarySMP
@RotarySMP 5 месяцев назад
This sort of task has since be largely taken over by CNC, as motors an electronics are cheaper than hydraulics. It is a very cool machine.
@cryoine7194
@cryoine7194 5 месяцев назад
@@RotarySMP I know that CNC does most of this but there is something about these old machines, the old solutions that seem more like mechanical poetry when operating, more to figure out when exploring how the old guys put it together rather than just a circuit board and a 'fancy motor' not to spit on cnc since I use it to much lol
@TheExplosiveGuy
@TheExplosiveGuy Год назад
Dang I'm jealous, I love grinding equipment like this, I need one of these in my home shop! Of all the hundreds of machine tools I've run precision grinders are the most fun for me, it's amazing what you can do with these things. I've done some parts measured in one-hundred thousandths of an inch with a similar setup, that's probably the tightest tolerances I've ever dealt with and I loved every minute of it.
@RotarySMP
@RotarySMP Год назад
It is nice to see that the machine in this condition lands with a mate like Franz who knows what to do with it.
@TheExplosiveGuy
@TheExplosiveGuy Год назад
@@RotarySMP Indeed! It saddens me to know how many of these were forgotten and rotten from neglect due to the owners not having the know-how to operate and maintain something like this. Your friend certainly lucked out finding a machine like this in such a good state, it's basically brand new with a bit of patina. It does make me feel good knowing that machine is in good hands, I'll give you that...
@RotarySMP
@RotarySMP Год назад
@@TheExplosiveGuy Shame it is not our hands :)
@TheExplosiveGuy
@TheExplosiveGuy Год назад
@@RotarySMP lol too right😂
@Anony___mous
@Anony___mous Год назад
Thank you for sharing this with us! I knew what a cylindrical grinder was and what it was for but I have never had the opportunity to run one.
@RotarySMP
@RotarySMP Год назад
Thanks you the kind feedback
@tonybooth249
@tonybooth249 Год назад
Lovely machine and great presentation. Wish I had space for one but only just squeezed in an MG12.
@RotarySMP
@RotarySMP Год назад
I googled MG-12 grinder, and it is either a meat grinder or a Myford :)
@JeremyYoungDesign
@JeremyYoungDesign Год назад
Wow, cool machine, thanks for the overview. Very impressive for a home workshop!
@RotarySMP
@RotarySMP Год назад
Yeah, my mate has the experience needed to run it as well. Nice machine.
@RA35GT
@RA35GT Год назад
That is one super cool machine!
@RotarySMP
@RotarySMP Год назад
It really is.
@nder12345
@nder12345 Год назад
Love it. A cylindrical grinder is on My list. Unfortunately they all seem too take up huge amounts of workshop space. One day I will find space
@RotarySMP
@RotarySMP Год назад
Yep, it is a large footprint considering it's work envelope. Wont fit in my basement :(
@Hilde_von_Derp
@Hilde_von_Derp Год назад
What a gorgeous machine! Amazing find!!
@RotarySMP
@RotarySMP Год назад
I think so too!
@jimsvideos7201
@jimsvideos7201 Год назад
Thank you for the adventure! I don't _need_ one of those but I could certainly get some use out of one. It's on the list but that list, compared to the budget, is very long indeed 😅
@RotarySMP
@RotarySMP Год назад
I know that list :)
@JoseSilveira-newhandleforYT
@@RotarySMP LOL
@joeldriver381
@joeldriver381 Год назад
Very cool machine. I need a larger shop.
@RotarySMP
@RotarySMP Год назад
You and me both!
@ferb7452
@ferb7452 Год назад
It’s as if I was back in my granddads shop & being taught by him Being only 9 years old I loved using all his machines & making some pocket money to boot 😊😊😊
@RotarySMP
@RotarySMP Год назад
That is how I feel when I go visit Franz
@pedroernestobraga
@pedroernestobraga Год назад
Love your channel u mix homemade with shop made tooling with maestry keep doing the great job congratulations from Brazil
@RotarySMP
@RotarySMP Год назад
Obrigado pelo apoio.
@Paddington60
@Paddington60 Год назад
Marvellous stuff, thank you!
@RotarySMP
@RotarySMP Год назад
It is a really nice machine.
@jasonfletcher8444
@jasonfletcher8444 Год назад
Your right. I want one now.
@RotarySMP
@RotarySMP Год назад
Get in line :)
@Andrew_Fernie
@Andrew_Fernie Год назад
Great video. The museum looks amazing and nice to see Mark's engine on display.
@RotarySMP
@RotarySMP Год назад
Thanks. It really is a nice collection that Joe Martin put together.
@darkshadowsx5949
@darkshadowsx5949 Год назад
i use a much bigger one at work. the grinding wheels (yes it has 2) are about 3 feet wide and about 16" in diameter. the parts slide between the wheels that spin the same direction and have an angled bar between them. the wheels are angled so that they move the part along the bar instead of staying in one spot. it also helps progressively grind the OD slowly instead of doing it aggressively you can run a hundred parts through it in about 8-10 minutes. it cant do tapers though only straight grind.
@RotarySMP
@RotarySMP Год назад
So that is a centerless grinding machine right?
@ebrewste
@ebrewste Год назад
Thank you for taking a video to check out that grinder. It must be tricky to figure out topics that aren’t 100% on topic for current projects. This one was great!
@RotarySMP
@RotarySMP Год назад
This one was easy. As soon as I saw the machine I asked Franz if I could show case it :)
@MuellerNick
@MuellerNick Год назад
Servus Franz (mit dem hab ich eben telefoniert)! Bei 10:20 ... Entweder hast du die Scheibe nicht abgezogen, oder das Teil läuft noch komplett unrund. Auch wenn rundrum schon geschliffen wird. Man sieht das an den Funken und hört es auch. Klingt nicht gleichmässig, die Funken kommen unterbrochen. Nicht zustellen, ausfunken lassen. Zustellen, ausfunken. Das muss ganz weg. Wenn du Pech hast, dann überträgt sich das auch auf die Schleifscheibe und die wird dann zur Noppenscheibe. Bei sowas mit dem Finger auch die laufende Scheibe fühlen. Das muss komplett glatt sein. Übrigens darf man nicht an die laufende Scheibe fassen. 🙂 Ach, ich bin übrigens neidisch auf die TOS!
@gothamantiquities2595
@gothamantiquities2595 Год назад
You guys are awesome! Franz (I hope proper spelling) is a genius! I’ll be on the lookout for any of the items you guys stated in the video as soon as I am recuperated from procedure! I am in New York and there are soooo many old timers here that have a tight community & stick together. Warmest regards to you and yours.
@RotarySMP
@RotarySMP Год назад
I wish you a complete and speedy recovery.
@eduardoHMYT
@eduardoHMYT Год назад
TOS , great machines!
@RotarySMP
@RotarySMP Год назад
They really are.
@forgeperformanceand4x4
@forgeperformanceand4x4 Год назад
I have a tos surface grinder. Such a good machine
@RotarySMP
@RotarySMP Год назад
You are also a lucky guy.
@gregwmanning
@gregwmanning Год назад
Another machine added to the list
@RotarySMP
@RotarySMP Год назад
I know that list by heart :)
@KristopherGrove
@KristopherGrove Год назад
Never knew about that museum - thank you for sharing. Another great video!
@RotarySMP
@RotarySMP Год назад
Glad you enjoyed it
@TrPrecisionMachining
@TrPrecisionMachining Год назад
very good video rotarysmp
@RotarySMP
@RotarySMP Год назад
Thanks as ever.
@brandonrattray9118
@brandonrattray9118 Год назад
To anyone willing to learn the grind I highly recommend Jeffery badger aka the grind doctor. I've inherited a 220" long Cincinnati milacron that uses a 30" wheel. The question what exactly is a spark came to mind. Friction so how do you know if your removing material from the part or the tool? Also if your using a true round wheel shouldn't the part also be round? I wish I had a tapper adjustment. To grind with the adjustment you can grind more detail. Very jealous great video
@RotarySMP
@RotarySMP Год назад
Thanks for the feedback.
@guygfm4243
@guygfm4243 Год назад
Very good thanks for sharing
@RotarySMP
@RotarySMP Год назад
Thanks for visiting
@Preso58
@Preso58 Год назад
Oh man, Franz owned an Anglia 105E as his first car? Me too! I don't still own it though. I think I thrashed the pants off it. Thanks for showing the footage of the Joe Martin Museum and the Titan engine. I would love to see some of the exhibits there. Regards, Preso
@RotarySMP
@RotarySMP Год назад
Hi Mark, Angleboxes were pretty common in NZ when I was a teen as well. Two of my mates had them, one with a 1500 cortina motor in it. Shit handling, and uncomfortable as hell :) I hope you get over to Carlsbad sometime. You would be treated like royalty there. (Actually everyone is, the guys there are really nice).
@Preso58
@Preso58 Год назад
@@RotarySMP Ha! I fitted a 1500 Cortina motor to mine as well, plus a weber two barrel carb and extractors. It overheated regularly and the gap between second and third gear was huge. Ton of fun though.
@RotarySMP
@RotarySMP Год назад
@@Preso58 First car I ever power slid around a corner... and my first driver induced osscillation, as I overcorrected and fishtailled down the track :)
@antonwhittle415
@antonwhittle415 Год назад
really nice to see your Titan engine in the Museum, Preso. I enjoyed that series a lot.
@Chaschperli
@Chaschperli Год назад
...I have about 7 of them, for external and internal grinding, unto diameters of about 1200mm and can grind holes unto 1000mm deep. I somewhear have a TOS, but my TOS is not a grindig machine. If You have a surface grinder, you can make supports to make your balancing mount as high as you want. You could also make 2 leveled straight rods to level the wheel. If they are propperly adjusted, that works great. i use something selfmade to balance wheels with 800mm diameter. The internal grinding spindle is driven by some kind of belt on most old external grinding machines with internal grinding attachment. I have a small Toyoda with something like that, but i never use it, because i have a dedicated internal grinding machine.
@RotarySMP
@RotarySMP Год назад
Wow, that is quite a shop you describe. Nice.
@Chaschperli
@Chaschperli Год назад
@@RotarySMP i grind for living...it's my job:-)
@johnmccanntruth
@johnmccanntruth Год назад
Pretty cool machine.
@RotarySMP
@RotarySMP Год назад
It sure is.
@schulzcbs
@schulzcbs Год назад
Very interesting, thanks for sharing! 😎
@RotarySMP
@RotarySMP Год назад
Thanks for watching.
@adam207321
@adam207321 Год назад
I have worked with these machines in school a 3 years ago. While these machines are extremely well automated, if not in a perfect condition it sucks. But I see thats not a problem here. I think I know a guy who knows a guy who can youthe balancing jig and the ID grinding attachment
@RotarySMP
@RotarySMP Год назад
Please email me via the address on the channel "about! page, and I will put Franz in contact with you.
@andrewmawson6897
@andrewmawson6897 Год назад
Now I know where Barry Jordan's Bridgeport and Holbrook models ended up ! Last saw them in 1998 at the exhibition we held for the SM&EE centennial celebrations at Brunel University. (Barry was in attendance!)
@RotarySMP
@RotarySMP Год назад
I wonder where his D,S&G model is. I would love to see it.
@lukasvrabec5783
@lukasvrabec5783 Год назад
BUAJ 28 - Bruska Univerzální Automatická Jemná - Grinder Universal Automatic Precise 280 mm where 280 is maximum diameter of the material.
@RotarySMP
@RotarySMP Год назад
Thanks for the explanation of the name. It is a really nice machine.
@ClaytonwFirth
@ClaytonwFirth Год назад
Wow.. extra point for showing Marks engine!
@RotarySMP
@RotarySMP Год назад
No good deed goes unpunished :)
@lewisl5985
@lewisl5985 Год назад
what a TOS great machine use one at work
@RotarySMP
@RotarySMP Год назад
Do you have any specific recommendations for its use or maintenance for Franz?
@lewisl5985
@lewisl5985 Год назад
@@RotarySMP G'day there a awesome machine really solid we have a 80's model gets a lot of use still grinds microns ! the spindle is the thing its hydrodynamic if the oil pump fails its all over !! only other thing i can think of is the oil seal on the tailstock can leak coolant in and cause ware ,its a issue for ours now . hope that's helpful
@RotarySMP
@RotarySMP Год назад
@@lewisl5985 Thanks Lewis, that is helpful. Luckily Franz is very fastidious with his machines, and always ensures clean oil, and oil flow before turning on the spindle.
@BravoCharleses
@BravoCharleses Год назад
Preso's engine! That museum looks fantastic. Need to get out there some time.
@RotarySMP
@RotarySMP Год назад
You should. Do you follow the website? I added a link to the info page.
@BravoCharleses
@BravoCharleses Год назад
@@RotarySMP I did not but do now. Cheers.
@RotarySMP
@RotarySMP Год назад
@@BravoCharleses A lot of those old posts from the early 2000's are full of gold nuggets.
@iamalittlepepper
@iamalittlepepper Год назад
I love that tick tick tick precision! Will you be showing us more of the museum?
@RotarySMP
@RotarySMP Год назад
It is a really nice machine. I have learned that I am crap at filming things which are more complex than me working alone in my basement. I dont have much more useable footage.
@iamalittlepepper
@iamalittlepepper Год назад
@@RotarySMP That's okay.. it is probably due to time zone change and excitement! Thanks for just showing it.. now i know where to look. Modern machines yes I know relays still make noises, just doesn't have that "tactile" sensation that convey weight?
@RotarySMP
@RotarySMP Год назад
@@iamalittlepepper I added a link to the craftsmanship museam. Especially the old archive posts 2000-2015 are a gold mine. craftsmanshipmuseum.com/
@Engineerd3d
@Engineerd3d Год назад
Lovely machine.
@RotarySMP
@RotarySMP Год назад
It sure is!
@rbyt2010
@rbyt2010 Год назад
,Cool machine, great video! Follower of Mark for years ;) Will definitely be visiting the museum. Didn’t know!
@RotarySMP
@RotarySMP Год назад
You should! I added a link on the video description page.
@rbyt2010
@rbyt2010 Год назад
Family in Carlsbad. Definitely squeeze it in this year
@RotarySMP
@RotarySMP Год назад
@@rbyt2010 Nice one.
@nickp4793
@nickp4793 Год назад
A DIY cylindrical grinder might be a fun project. A super small desktop scale machine to make something like an Iso 20 belt driven spindle for a desktop cnc mill (which does not seem to exist).
@RotarySMP
@RotarySMP Год назад
I think cylindrical grinders are always very heavy and massive for their swing, as you need extreme damping and rigidity for grinding to make sense. If the machine is just going to impart vibration patterns into the work, there is no point.
@EpicZombiez2314
@EpicZombiez2314 Год назад
@@RotarySMP We have a little cylindrical grinder at our shop with something like a 75 or 100mm chuck. It takes up about the same space as one of those cheap Chinese benchtop lathes, Ill have to look for a model number tomorrow. I think they can get away with the size by using a much smaller and more narrow wheel. If you're really into this type of thing I think it would make a great project!
@RotarySMP
@RotarySMP Год назад
@@EpicZombiez2314 Sounds like a cool machine. Please post the name so I can google it.
@RB-yq7qv
@RB-yq7qv Год назад
Great Video amazing what us humans can produce
@RotarySMP
@RotarySMP Год назад
Absolutely
@TheKnacklersWorkshop
@TheKnacklersWorkshop Год назад
Hello Mark, Really interesting video... I know Carlsbad quite well as my daughter lived there for 7 years and I would visit a few times a year. Sadly I was not aware of the museum. I am hoping to go there next year to visit my ex father in law so will for sure visit the museum then. Take care. Paul,,
@RotarySMP
@RotarySMP Год назад
Hi Paul, Did you check out the museum link on the videos blurb. I hope you get to see it. Mark
@hinz1
@hinz1 Год назад
The machine everyone wants to buy ;-D Also my experience, buy broken machinery, they usually had the least work to do, if they broke early in life.
@RotarySMP
@RotarySMP Год назад
Yep, that is pretty much the story of the Maho, The Schublin and now this TOS.
@fairstnaimelastenaime1346
@fairstnaimelastenaime1346 Год назад
That'd be great for reamers... I concur on the spare room for hoarders, my garage is filled. Carlsbad also a surfing mecca, but then there are many down there. An Awesome state in the 1980s, esp. SoCal. You should find The Post-apocalyptic Inventor's now famous junkyard in Germany, he's scored loads of .DE made gems.
@RotarySMP
@RotarySMP Год назад
I spent a lot of the holiday at the beach in La Jolla and Mission bay. Fantastic spots.
@jonaskung4412
@jonaskung4412 Год назад
As a profesional grindef i think you should use more coolant (water). Habe auch mitbekommen, dass ihr deutsch sprecht. Wenn Ihr verhindern wollt, dass euch das Kühlwasser wegspritzt musst du die Abdeckung oben näher an die Schleifscheibe schieben das keine Luft mehr durchgeht. Gruss aus der Schweiz
@RotarySMP
@RotarySMP Год назад
Danke Jonas, wird ich Franz zeigen.
@DrKnow65
@DrKnow65 Год назад
I have a Covel No.32 Universal and cylindrical grinder that is laid out almost identically. The Ways for the table need scraped and they are like 6 feet (2 meters) long... not looking forward to the work. Have to finish scraping in my Covel #4023 10x16" surface grinder first. These old machines are awesome but I would have killed to find one in such great shape!
@RotarySMP
@RotarySMP Год назад
Yeah, he certainly got luck on this one.
@nikolaiownz
@nikolaiownz Год назад
What an awesome machine 😊
@RotarySMP
@RotarySMP Год назад
It really is. And in near new condition. I bet you could use something like that in your shop :)
@nikolaiownz
@nikolaiownz Год назад
@@RotarySMP yes I could. It could be next to my drill grinder I use all the time. Hahaha
@RotarySMP
@RotarySMP Год назад
@@nikolaiownz At the rate you are growing and expanding, you can put a grinder like this into the new bigger building you move to early next year :)
@nikolaiownz
@nikolaiownz Год назад
@@RotarySMP haha I can 100% tell you I ain’t moving the next 3 years. Haha I’ve used so much money the last year it’s crazy. We got to earn now lol
@RotarySMP
@RotarySMP Год назад
@@nikolaiownz You are obviously filling a need, making complex parts on time and on cost for your customers. Extrapolating your growth curve ... and looking in my crystal ball... you will eat those words :)
@ogaugeclockwork4407
@ogaugeclockwork4407 Год назад
Nice machine! I have a very old Hercus 9A, need to learn how to use it properly!
@RotarySMP
@RotarySMP Год назад
It is. I think you quickly run out of work for it in the home shop. Franz ground every round thing he could find. I saw him gazing at a box of nails, worried about the poor surface finish :)
@The_Unobtainium
@The_Unobtainium Год назад
Fantastic machine. Many thanks to all those countries that manage to destroy econonically all central and eastern europe countries and their big machine industry, including TOS. Great film, thank you
@RotarySMP
@RotarySMP Год назад
Destroyed? The Czech republic is richer than it has ever been, and this company still exists, and still makes (CNC) grinders under the TOS Hostivar brand: www.toshostivar.cz/en/
@The_Unobtainium
@The_Unobtainium Год назад
@@RotarySMP TOS had many manofacturing sites across Czech and Slovakia. In Poland there were lot of companies making lathes, milling machines, grinders, shapers for steel industry, wood industry, shipyars. Nice companies making metering tools like VIS. You probably know Bison chucks, toolholding, vises. Bison still exist but it's rather on paper:( in my city all the machine building factories were destroyed by "western" companies telling they'll invest and develop. In reality they took over just to shut everything down year or two later. The same scenario happen to many, and i mean many high quality machines making businesses. In the past they were using tanks. Nothing changed basically:/
@The_Unobtainium
@The_Unobtainium Год назад
@@RotarySMP i was in TOS factory in Brno, Slovakia couple of years ago. Empty spaces, ruined warehouses. They were selling out thier own machines they were using for production. I was interested is one of their milling machines: TOS FNK-25A. A beast compared to Bridgeport.
@hobbyeubauer1162
@hobbyeubauer1162 Год назад
Sorry, my Englisch is very bad, please use Google translate 😉😆ich habe auf einer ähnlichen Maschine von tos einige Jahre gearbeitet. Diese war Baujahr ca 1970 und hatte weniger Funktionen aber lief einwandfrei und sehr genau 👍 außerdem hatte ich in der Firma auch eine Maschine zum innen rund schleifen von wmw ( DDR) mit Nocken und Relais Schaltungen für den schleif Zyklus . Schwer zu bedienen für jemand der Jünger ist als die Maschine 😆 deine Tos gefällt mir sehr gut.
@RotarySMP
@RotarySMP Год назад
Nicht meine (leider) aber Franz wird sich Freuen.
@JoseSilveira-newhandleforYT
WOW! That was an impressive video! From the cylindrical grinder to the Craftsmanship Museum, I watched it all with eyes wide open 🙂 Great shout-out to Mark Presling's impressive Titan model engine build (I eagerly watched the whole series). Playlist here: ru-vid.com/group/PLbPzkHRZCQB8uBSFsim70U9hKNhcpp7Xk
@RotarySMP
@RotarySMP Год назад
Thanks Jose. Glad you enjoyed it.
@JoseSilveira-newhandleforYT
@@RotarySMP I always enjoy your videos 🙂
@RotarySMP
@RotarySMP Год назад
@@JoseSilveira-newhandleforYT I appreciate that.
@JoseSilveira-newhandleforYT
@@RotarySMP 🙂
@michaelguzzi1
@michaelguzzi1 Год назад
Love TOS old iron, it's always surprisingly good. Been looking for a nice FN mill but they are pretty rare over here. One day....
@RotarySMP
@RotarySMP Год назад
Good luck! I also considered getting an FN 32 before the Maho came up.
@stickyfox
@stickyfox Год назад
I have a Dremel mounted to my 7" Harbor Freight lathe so that I can get precise diameters on long shafts. If that counts as a cylindrical grinder in a home shop I'll happily make a video. :D
@RotarySMP
@RotarySMP Год назад
How did that work out for you on a long shaft? I have used my Proxxon grinder in the mini lathe with a cut off disc, and it makes really nice clean circlip grooves.
@randydewees7338
@randydewees7338 2 месяца назад
A follow up vid showing some of the prep for operation would be nice. Like truing the wheel profile - the short stroke on the taper means the resulting profile is almost entirely controlled by the wheel profile. Also, the grind kept showing an interrupted contact, why is that?
@RotarySMP
@RotarySMP 2 месяца назад
Hi Randy, Next time I need something cylindically ground, I will ask Franz if he will do it, and if we can make a video about it.
@randydewees7338
@randydewees7338 2 месяца назад
@@RotarySMP Thanks, I will keep an eye out for it.
@sparkiekosten5902
@sparkiekosten5902 Год назад
Thank you!
@RotarySMP
@RotarySMP Год назад
Thanks for the comment.
@I3urnHard
@I3urnHard Год назад
Chips are nice and all but sparks do touch my heart a bit more. Grinding could use some more maker representation here on the youtube. looking forward to the lathe completion \o/
@RotarySMP
@RotarySMP Год назад
Me too :)
@samjohnson7325
@samjohnson7325 Год назад
leave it to an airplane mechanic from austria to tell me about a cool museum in my own town that id never heard of hope san diego/SoCal was kind to you
@RotarySMP
@RotarySMP Год назад
That is pretty funny :) Say hi to the guys there when you drop buy. San Diego is wonderful. Went to the beach every day. Love the place.
@kimber1958
@kimber1958 Год назад
VERY NICE
@RotarySMP
@RotarySMP Год назад
It is a nice machine
@ikbendusan
@ikbendusan Год назад
the size of that wheel is nuts
@RotarySMP
@RotarySMP Год назад
That 400x40mm is the thin one. According to the manual, you can fit up to Dia 400x100mm wide grinding wheels.
@Rostol
@Rostol Год назад
No winder I thought I knew that surface grinder from somewhere... I think tools and machines are like gases, they expand to occupy all available space 😂😂 I wish my farm shed was 1/2 as cool as his, I don't have my fisrt motorcycle but I have my 2nd one, throwing away salvageable stuff goes against my religion, all hail the Holey Packrat.
@RotarySMP
@RotarySMP Год назад
Good points. Space...the final frontier.
@DolezalPetr
@DolezalPetr Год назад
TOS machines are top quality
@RotarySMP
@RotarySMP Год назад
They sure are. I nearly bought a TOS lathe a few years ago.
@DolezalPetr
@DolezalPetr Год назад
@@RotarySMP My friend bought a TOS cylindrical grinder a few month ago, he still has it in storage, but when we find a place for it in his workshop and clean it up it will be ready to use again, would love to play with it.
@RotarySMP
@RotarySMP Год назад
@@DolezalPetr Those grinders are pretty large and heavy for the work envelope. Real production machine.
@camillosteuss
@camillosteuss 10 месяцев назад
Rewatching this vid, likely for the 3rd time now... Damn, that is some savage preload on that spindle... My surface grinder while stiff, can be turned by hand with little issues... In fact, whenever i start the spindle, i turn it by hand and then tap the switch to power up... It eases the life for the motor, and its in general a bad idea safety-wise, which is why i do it with all my machines... Lathes, mills, grinders... Even the angle grinder gets a wrist flick before i snap the trigger into position... But that TOS grinder is almost like a diesel engine with 20-1 compression... Why in the hell is it so strongly preloaded? The wheel mass and diameter i guess, but while 40cm is much larger than my s.g. wheels of 24cm, i dont see 16cm dia difference warranting that much of a preload difference... Especially since they are the same width wheels... Btw, that twin ways spoken of lathe is on her way to my driveway this friday... Checked her out yesterday, literally not a single new spot o` rust... Told ya that my lubricant coverage game was supreme... Now i just have to sell a few pneumatic collet closers and such accessories to get 3x the money that i spend on my last few machines back, per piece... The last lathe i picked up for peas has a large pneu collet closer which i can likely sell for 1.5k$ or so, which literally covers the machine, the transport and my trips to check her out and all that by like 3 times... Or, it pays off that lathe, the lathe im about to get and the deckel s1 that i picked up a year or so ago, and their respective transports... And i have quite a few of such things to dish out... And a huge hydraulic vise to fix up, scrape in and dish out for somewhere around 1k... The bloody thing is half a meter long... You dont want that brick slipping outta your hands and falling on the feet... That is a quick and dirty amputation... I got it for what was it? 30 euros? Something ridiculous like that... It would fit my large mill, but its just an instant waste of table space, as with that, nothing else could be mounted... It would have to sit parallel to the table rather than as you usually mount a machine vise... It was bought exclusively for restoration and re-sale... Even my surface grinder cant use it, which is enormous, at least when compared with most youtube shop surface grinders... Don`s from Suburban notwithstanding... Tony`s grinder is a toy compared to it... Literally a bench grinder in comparison, given that you can actually take parts off of `er and move them as a single human... Its kinda how Jeremy Clarkson described the Bentley Arnage 2007... A cathedral... I will film that lathe when she comes... I wont however film my shop yet, as its a fucking mess and in no state to be displayed... Not with 4 large machines stacked like sardines, next to each other... The rest is more or less in permanent positions, well 2 of those 4 are also in permanent places, even 3, as the third has to budge a bit to the right where the aforementioned lathe now sits while i work on her... Tho, i must tell you, everytime i watch this video, i curse myself for missing out on a fortuna cylindrical grinder... I was a day too late for it... She got cut apart with oxy torch by the time i got there... Tho, i did save the parts head and tailstock for a special project that is the aforementioned machine 3... But its such a sad thing thinking of the sight of that beautiful machine being cut by oxy-aceti to bits... I should have put down a deposit and gotten her... A damned sin that was... Oh the grief this world conjures... And only because someone died and the machine was tossed out, and my ass was too indecisive... Never again my friend, never again will i let a machine be obliterated if i can save her and sell her to a loving new home, where she will outlast the new caregiver... I think i still have a slagged t-bolt from the slant table off of that grinder somewhere... I guess as a masochistic reminder... All the best and kindest regards! Steuss
@RotarySMP
@RotarySMP 10 месяцев назад
Hi Steuss. Seeing a serviceable cylinderical grinder the day after they started butchering it with a gas axe. Enough to make a strong man weep! There was a scrappy who lived a floor below us in our old apartment. Nice guy, but for them it is all just metal. He did sell me the Deckel G1L frame for €20 which was nice. That became my first "mill". There was also a vertical gear shaping machine in the scrappies yard. A swiss one. No way I could save it. Real shame. Over here the value of machines is roughly inversely porportional to mass. Once a lathe exceeds abut a 2m bed length, you can barely give it away. Small machines go for top dollar. Cheers, Mark
@camillosteuss
@camillosteuss 10 месяцев назад
@@RotarySMP Kind of the same story with my side... The scrap boss is a great guy, just a lovely man, and his wife is aswell, they both run the place, a family business with 7 other employees... I asked him why doesnt he do something about good shit he can offer for a long time, for quite a profit at that, even if just oiled once a year and not left to rot in the rain and then get tossed into shredders for little profit to him... Same deal, he cant see it as anything other than metal, as it would be a ruinous politic for the business... I dont agree, hell, i could manage that place, make him at least 1.2x the current profit and keep the machines in a small area under cover, so fanatics like me can buy them... But i dont think that i want a job of a manager, nor do i think he would accept the proposal anyway... ``dont fix what aint broke type of deal`` Tho, that Deckel engraver body was such a great snag... I do have a fetish for plain machine bodies with just tables and such, no workheads... They offer amazing project foundations... Regarding the machine market, same here, im in the ex-yugo zone, and its the same deal... The larger and heavier, regardless of quality, goes proportionally down with the price... Lest its a fully restored, above OEM grade machine, then its a separate arrangement, but just used machines, yeah, the bigger they are, the harder they fall... Regarding that grinder, yeah, really a tragedy, but i just didnt ever consider taking on that type of machine at that point, and so i could not just jump on it... I should have, but fuck it, i saved some parts from her, and i saved quite a few other machines from the same fate, so i have to be happy with the soldiers that live on to march again, not fail in my duty towards them over grief... Every doctor has to accept similar losses, i guess that a machinist/millwright has to at some point as well... But dude, that damned lathe is likely coming over tomorrow... I`ll film her as is and post - when the truck deposits her ass before my shop... She aint movin` in, as i have to both clean and brush all the dreck off of her before i even consider letting her ass in... And i have to make a support pillar from the basement to uphold the garage, as the lathe from the last comment cant go where she needs to before that is done... I cant have an unsupported floor carrying a 1 metric ton... I likely could do it, as her floorprint is large enough to spread out the load, but that is not how i roll... Structural integrity and absolute safety come above all else...
@Jg-ni2qz
@Jg-ni2qz Год назад
I'm a grinder 20 years cylindrical grinding finally a video, how about centerless I'm in form centerless as my trade ...
@RotarySMP
@RotarySMP Год назад
You should make a video about that. You need a different machine for centerless right?
@Jg-ni2qz
@Jg-ni2qz Год назад
@@RotarySMP yes a centerless machine
@Jg-ni2qz
@Jg-ni2qz Год назад
@@RotarySMP not sure if my curre.t employer would allow filming ,but maybe if I can get a hobby shop set up 🤔
@RotarySMP
@RotarySMP Год назад
@@Jg-ni2qz I hope you can. I bet you have a lot to offer the community with your skill and experience.
@Jg-ni2qz
@Jg-ni2qz Год назад
@@RotarySMP you know I have confidence I can I'm actually a very good grinder a.d with engineering skills, I guess I'm a little unsure were to start and I'm worried about how my current employer might take it 😅 maybe I need to talk to them ,never know Mayne they will give me work , it would be nice to find somone with a similar skill set or skills in the field with like dreams ....
@vincei4252
@vincei4252 Год назад
Very nice machine. If only I had the space and the budget. I'm ashamed to say I'm not a farmer so my first car and bicycle aren't in my garage :( btw, so many "giving a Tos" joke opportunities missed :)
@RotarySMP
@RotarySMP Год назад
Good point. TOS machines are really nice, so I didn't think of them.
@mrAq_pA
@mrAq_pA Год назад
We have an older TOS surface grinder :) A Cylindrical is from Kellenberger 57U - also as an interesting Austrian machine... an EMD "sinker" . havent found any info about this machine... i gues these were made in s small family business. early 90"s probably.... Greetings aus Ungarn .. Viel spass !
@RotarySMP
@RotarySMP Год назад
I would guess that Franz knows of Kellenberger. He seems to have encyclopedic knowledge of Austria maufacturers.
@mrAq_pA
@mrAq_pA Год назад
@@RotarySMP Does he have a FB page ? Oder hast du eine ?
@RotarySMP
@RotarySMP Год назад
@@mrAq_pA I am not on facebook, I dont think he is either.
@mrAq_pA
@mrAq_pA Год назад
@@RotarySMP how to get in touch ?
@RotarySMP
@RotarySMP Год назад
@@mrAq_pA On the channel's about page there is an email address. Drop me a line and I can put you in touch with Franz.
@akfarmboy49
@akfarmboy49 Год назад
I know where I can get up cylindrical grinder here in Fairbanks Alaska that monster weighs more than 10,000 pounds I think you can cylindrical the grind about 6 foot long something about half that size would be perfect
@RotarySMP
@RotarySMP Год назад
That "little" TOS is probably nearly 3 ton, but only swings 620mm between centers.
@macsmachine
@macsmachine Год назад
Yep, you were right, now I’ve got to have one. 😂
@RotarySMP
@RotarySMP Год назад
There is quite a queue forming :)
@svehli4867
@svehli4867 Год назад
lovely grinder ! I have also TOS cylindrical grinder but older one type 2UD. Iam about to buy the same TOS tool and cutter grinder BN 102. Would you want to make a video about it ? Cheers
@RotarySMP
@RotarySMP Год назад
Good idea. I'll talk to Franz about doing a video on that T&C at some point.
@poprawa
@poprawa Год назад
Cylindrical grinders are used to refurbish car steering racks. I have seen them working, but i didn't thing that those are generic machines, they looked like dedicated equipment to me
@poprawa
@poprawa Год назад
Also, typical steering rack is longer than 1m, so machines this small must come with discount thanks to incapability of working with them :>
@RotarySMP
@RotarySMP Год назад
I dont know what it cost, but would have only been a fraction what it cost new in 1991.
@JulianMakes
@JulianMakes Год назад
This was really fascinating cheers! I’ve never really gotten my head round how something that gets eroded makes something so ultra precise. I mean how can it tell when enough is removed?
@RotarySMP
@RotarySMP Год назад
Yeah, I always wondered that with grinding as well.
@misterbreakit2006
@misterbreakit2006 Год назад
@@RotarySMP The only thing I can think of is that grinding takes off a lot less material at a time than any blade/tool based process. I imagine that the finest precision is also limited to fairly hard materials that don't gum up the abrasive, so that you get a consistent "scrape". Also, with the two rotating masses (the wheel and the workpiece) you have statistics at work where any point errors are quickly avereged out over the whole surface, if that makes sense.
@RotarySMP
@RotarySMP Год назад
@@misterbreakit2006 Good description.
@DreitTheDarkDragon
@DreitTheDarkDragon Год назад
Now I wonder if my comment was ever sent (can't see it here). I probably found out where to get that missing part you were talking about.
@RotarySMP
@RotarySMP Год назад
Hi Michal, No sure what is wrong with the RU-vid comment engine. This one showed up in my YT Studio, but not in the video. Please contact me through the email address on my channel "about" page, and I will put you in touch with Franz.
@DreitTheDarkDragon
@DreitTheDarkDragon Год назад
@@RotarySMP Hi RotarySMP, I was thinking about same thing. Google probably doesn't like me for some reason. I'll try to reformulate message a little and try email then ;)
@fandakalny8410
@fandakalny8410 Год назад
závody Mělník lets goooooooooooo
@RotarySMP
@RotarySMP Год назад
Thanks.
@Deebo1812
@Deebo1812 6 месяцев назад
I’ve got a TOS BN102C tool and cutter grinder, was very interested to see your friend’s. Any chance you could get a video or photos of all the accessories, I’d like to know if I’m missing anything!
@RotarySMP
@RotarySMP 6 месяцев назад
That is a good idea. I’ll talk to Franz, and see if he will let me do a video on it.
@Deebo1812
@Deebo1812 6 месяцев назад
@@RotarySMP Great! Look forward to it! Thanks
@zdog90210
@zdog90210 Год назад
It can be adjusted in thou of what millimeters, thousandths of millimeters? Wow That's insanely precise compared to an American thou
@RotarySMP
@RotarySMP Год назад
Yes, adjustable to metric microns. 0.001mm.
@LongnoseRob
@LongnoseRob Год назад
A cylindrical grinder is a great machine, but probably you’ll need to build the shop around it..
@RotarySMP
@RotarySMP Год назад
I think Franz has ground everything round which he could find since he got this machine. Looks like he might need to shorten the broom handle to grind it round :)
@TheFede19000
@TheFede19000 Год назад
Hi, love your videos they are always interesting to watch. I don't understand the manufacturer of the drill press...can you please write it down? Thanks
@RotarySMP
@RotarySMP Год назад
A. Ronzil - ARO for short. They were a drill manufacturer in Vienna up till the 70's or 80's.
@Rustinox
@Rustinox Год назад
Well, no... I don't need a cylindrical grinder. But it sure is one hell of a machine.
@RotarySMP
@RotarySMP Год назад
I would come in handy at times :)
@koen8973
@koen8973 Год назад
Wat a Beauty
@RotarySMP
@RotarySMP Год назад
It sure is.
@JBLewis
@JBLewis Год назад
Do you still have your first machine-fouling fragment? He does!
@RotarySMP
@RotarySMP Год назад
True. He sent me a photo when he found it weeks ago. When we shot the video, he pulled out the specimen dish with it taped in :)
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