Add a Router Table to your Table Saw

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I picked up a job site table saw a few years ago and decided to combine it with a router table that would slot into the extension arm of the saw. On top of that I wanted a multipurpose fence that would function for the saw as well as the router table. The whole unit can be folded up and wheeled into a corner when not in use. The router table and fence also incorporate a dust collection system into the mix. Part one features the router table and part two covers building the fence. I hope you like the video, if you do or don’t, let me know in the comments!
Like and subscribe because I know you like my bad jokes!
ATTENTION! This is not a video or channel that intends to show you how to use tools properly or safely! You use tools at your your own risk. Period.
TOOLS USED:
Delta 36-6022 Table Saw
Dewalt 618 Router amzn.to/3HRM9a3
PARTS LIST
Materials:
.5" HDPE (the white cutting board material)
.625" Phenolic Sheet (reddish material used for the router inserts)
.5" MDF
Adhesive backed wood veneer (Oak on the table top)
.75" and .25" Baltic Birch Plywood
PETG Filament (3D printed parts)
Extrusions and Hardware:
1.5" x 4.5" x 36" Main Extrusion (8020 brand) amzn.to/3H4XfXB
1.25" x .5" T-Track (see plans for exact dimensions) Generic Brand
2x Angle Brackets for 1.5" Extrusions (8020 brand) amzn.to/3H51ceY
Dust ports came from Rockler
Handle for Fence www.mcmaster.com/6305K18
Fasteners:
8-32 x 7/8" www.mcmaster.com/91770A198
8-32 x 5/8" www.mcmaster.com/91770A201
8-32 x 1.25" www.mcmaster.com/91770A196
8-32 Rivet Nut www.mcmaster.com/98280A240
1/4-20 Rivet Nut www.mcmaster.com/95105a143
1/4-20 Wide Head Bolt (for router enclosure) www.mcmaster.com/90015A410
1/4-20 x 2.75" Bolt (for T-Track) www.mcmaster.com/92210A553
1/4-20 x .75" Bolt (for fence attachments) www.mcmaster.com/91263A559
1/4-20 x 5/8" Bolt (for fence extrusions) www.mcmaster.com/92949A539
Thumb Screw (for Fence Dust Collector) www.mcmaster.com/91510A157
PLANS and PARTS:
This is not a heavily tested product. Remember that you build anything here at your won risk!
Plans:
the3dhandyman.com/portable-ta...
3D Printed Parts:
Dust Collector Port: www.thingiverse.com/thing:446...
If anyone wants the other parts featured in this video let me now in the comments.
I'm now on Patreon!!! The reward levels are very basic for the time being but I promise to bring merch and other perks in the near future.
/ the3dhandyman

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Опубликовано:

6 июн 2020

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Комментарии : 32

@The3DHandyman 4 года назад

Drawings and 3D Printed Part Files are in the description!

@redslover5293 8 часов назад

Nicely done! This give me something to think about. My saw is a Bosch GTS1031 & router is a Skil RT 1322-00. I will have to adjust the dimensions to fit but we have all done this part of the build process. Thanks for the measures drawings as it give me a very goos starting point. I like your attention to detail & you verbal explanations. Thanks for taking the time to film your work, the time to edit and post it.

@anonymoususer4356 2 месяца назад

Great job!!

@gilshahar7 4 года назад

This channel deserves way more views. rock on!

@The3DHandyman 4 года назад

Thanks dude!

@NoemisDad77 4 года назад

Wow!!! Top notch talent! Great job Handy!

@The3DHandyman 4 года назад

Thanks Leroy!

@What_Other_Hobbies Год назад

Such a great solution to a lot of problems.

@ryanspencer9404 Год назад

Great video and visuals! Was truly an entertaining watch and gives inspiration! Also, your smooth 'Binging w Babish' voice is soothing. And the hint of comedy is relatable how we all think. Keep up the awesome work! I'll be following

@The3DHandyman Год назад

Thank you much! More content on the way... and it wont ALL be about air filters :)

@Hutchy45445 4 года назад

Awesome video. I was literally just thinking of using this space on my saw, to fit my router; but haven't really looked at how to mount it. Thanks for sharing! 👍

@The3DHandyman 4 года назад

Glad it was helpful. Each saw is going to provide its own challenges as far as mounting goes. Best of luck!

@Shutyourjibbs 2 года назад

Awesome video, and great animation! I planned to do something similar, but you've given me some more things to think about. Thanks for sharing.

@The3DHandyman 2 года назад

Thanks Todd!

@root1657 3 года назад

Watched one of your other vids, and it was good enough for me to look at your list, watched this one, subscribed, and dropping a comment to feed the algorithm.

@The3DHandyman 3 года назад

Thanks root. More videos on the way...

@ShinyTechThings 4 года назад

Dude, I've got to learn blender so I can aspire to be as epic as you on your channel

@The3DHandyman 4 года назад

With the looks of your servers, you can handle the workload!

@tmhirsch65 4 года назад

Nice design. Great video. Can't wait to watch again and play the game!

@The3DHandyman 4 года назад

Glad you like it! I had only used a router once and had never used a router table before designing it. It was pretty challenging. Remember to always rivet nut responsibly!

@carlpetitt2241 Год назад

I've watched a thousands of maker / woodworker videos on YT and this is the first (and so far only) one that shows plywood being put through a planer. I was under the impression that doing so would ruin both the ply and the cutterhead and also cause the ceiling to cave in and nearby appliances to explode. Would love to have seen what the ply looked like coming out the other side of the planer as well as what the knives looked like afterward. any issues???

@The3DHandyman Год назад

Good question! No harm done to the piece of wood or the planer. It may not be something to do regularly but it worked in this instance. If the wood grain is running parallel to the knives, it could tear out. Cheap ply might have thick layers that could jam up the machine in an instance like this. The Baltic Birch from this build didn't have those problems, at least for the one time I tried it.

@iliya-malecki 4 года назад

i bet you are really fed up with this respirator stuff but try using Thibra 3D sculpt pliable plastic, so that your design can be easily customized with no elbow grease and messy silicon. And its gotta be very lightweight

@The3DHandyman 4 года назад

Very cool material! Thanks for the info. I may use that for something at some point.

@ar15tac 3 года назад

Very well done video. I have the Hitachi with a similar set up I may have to try to make a router table for it. But the real question I’m asking is what is your “track saw” set up? The next question is do you like it? I have the Craig rip cut and think it’s fantastic. But need some thing for the cross cuts and have been looking at just making my own sled or the Accu cut. But whatever your running looks interesting as well.

@The3DHandyman 3 года назад

Thanks Nick. My track is an EZsmart from Eurkazone. Very random choice but I used to have one 15 years ago but sold it. When it came time to get another track, I just got the same thing. Overall it's solid. My only complaint would be that there is a small amount of slop when the 2 pieces come together to form the full 100" extension. This results in a slightly bowed cut if I'm not careful.

@ar15tac 3 года назад

@@The3DHandyman :) thank you for your input I’ll have to look into it. And I’m not to worried about the big big rips because of rip cut. Glad you like it.

@pujamanapa8033 3 года назад

What kind of software do u use to make 3d animation?

@The3DHandyman 3 года назад

This same effect can be created in lots of different 3D software... Blender, C4D, Maya, Unreal Engine, etc. I work mostly with 3ds Max and Redshift 3D render.

@pujamanapa8033 3 года назад

@@The3DHandyman Thank you so much. Stay healty and keep making great content!.