Amazing Manufacturing Process Of Square Steel Pipe || Production process of square steel pipe

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Amazing Manufacturing Process Of Square Steel Pipe || Production process of square steel pipe
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22 мар 2024

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Комментарии : 233

@johnwesner3935 Месяц назад

No disrespect to the hard working men in this video. They're busting their butts in horrible conditions hoping to make it home safely. However, these are the people we, as the American workers, are competing with! As a country do we believe in living wages and a safe work environment? Were told that we can't compete in a global market. Not hard to see why!😢

@N5KDA Месяц назад

You sir, are correct. The only way to compete with that is to make about twice what they make (it still cost a lot to ship that crap here), and work under the same conditions. As dirty as everything is, I can't believe they are getting good welds on that. It also looks like several of them will be blind after a little while too.

@twotalljones4790 Месяц назад

@@N5KDA I would send them some welding googles if I could ?

@jakeevans8819 Месяц назад

They get it done and don’t complain. They work with what they have and we are stuck in a cycle of over regulation and red tape that’s why china is our biggest competitor

@Zzrdemon6633 Месяц назад

Precisely , and china is even worse, mind you i'd rather work there than the bs safety rules we have to abide by. Slowly all the tools and equipment is being taken away in my company because someone in another plant got hurt on one, lathe gone, mill gone, ladders taken away, all contracted out now

@donmears4090 Месяц назад

When you buy any product you should try to look into the source of it and then decide if it was produced in an ethical manner.

@oldpanamacitybeach Месяц назад

I was pleased to see that trip hazard abatement program was a complete success.

@dsudikoff Месяц назад

OSHA might never leave the site. Love the "steel-toed" sandals

@Sam_two_can Месяц назад

Predictable comment is predictable

@Gourockian1 Месяц назад

OSHA would have a hard time deciding where to start!

@scottcarr3264 Месяц назад

Yeah, I saw so many infringements that If that were here in Australia they would shut them down. But that is why they can make things overseas way Cheaper than we can here, Dirt floor, NO Safety equipment, and Probably poor wages. I would think China would be very similar, that is why we can't get RHS, within some reasonable tolerance.

@dsudikoff Месяц назад

@@scottcarr3264 china is interesting. Some factories just like this one. Others with Hermann Miller office furniture

@ljprep6250 Месяц назад

@@scottcarr3264 Love the welding hoods. I'm surprised the welder isn't already blind.

@user-jg8nv9px6b 2 месяца назад

Back in 2005 I used to work at a steel plate in Huger South Carolina that did the same the. The work environment wasn't no way this bad. Wireless remote for the cranes, hooks for the cranes, concrete floors and I thought that plant was dangerous. Hats off to these guys.

@theplantpotman Месяц назад

You gotta hand it to them, for the conditions they work in, and infrastructure, they produce what looks like decent quality 3mm box, not on a par with what we produce in the uk but credit where its due 🙏🔥

@kmd5551 Месяц назад

Real safety standards there

@michalzajic8602 Месяц назад

That factory ,sounds and people look like from movie TOTAL RECALL OMG

@dalejohns2758 2 месяца назад

This place reminds me of an 1800s steel manufacturing.

@clodoaldoalexandre8238 2 месяца назад

Modernismo tira os empregos!

@drmodestoesq Месяц назад

Yes....we all remember those days.

@dalejohns2758 Месяц назад

@@drmodestoesq most do

@user-yl3mp7um6k Месяц назад

It is worse r=than that,

@colinjones5100 Месяц назад

1800 BC

@colinclenton7693 Месяц назад

Would have been helpful if they showed exactly how they squared the steel. Very disappointing.

@scottcarr3264 Месяц назад

They did, the 4 roller sets with no groove.

@TheCobraman45 Месяц назад

Basically the same process as round tubing, just different type of dies.

@Welder_99 2 месяца назад

Amazing video

@Manufacturingwithskills 2 месяца назад

Thanks for watching 😊

@rahamatansari7521 Месяц назад

Sir namaste Salam satshriyakal from Delhi. Excellent process. Thanks a lot.

@Manufacturingwithskills Месяц назад

Thanks for watching 😊

@Howoldareweanywayyipes Месяц назад

good job all.

@soundslikebstome 2 месяца назад

I bet those guys pray daily to make it home alive. Or at least not to lose an arm or leg? Steel mills are to dangerous when they have top notch equipment, much less using leftovers from 10th Century.

@user-jq2dx1wp8p 2 месяца назад

😊😊😊😊😊😊😊😊😊😊😊😊😊

@user-jq2dx1wp8p 2 месяца назад

😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊

@m20ishan 2 месяца назад

@@user-jq2dx1wp8pj87u 26:47

@gbasplen Месяц назад

Nah, they have their PPE

@eduardodaquiljr9637 Месяц назад

They attend toolbox talk every morning too.

@tayyabarehman4841 2 месяца назад

Very nice video

@imranaslam4415 2 месяца назад

Great video's

@pakamazingskills 2 месяца назад

i really impressed

@abdulhaseeb5985 2 месяца назад

Very experienced video good

@brianpearl7504 Месяц назад

Incredible ! The people who were able to build and set up these machines to make the finished product are incredible!

@Manufacturingwithskills Месяц назад

Thanks for watching 🙂

@amarissimus29 Месяц назад

It's almost like they built and set up a time machine, grabbed a camera and set the dial to 1920. Now we can see century-old technology in color! With the footwear of the future, of course. No disrespect intended. Comments like this are just asking for snark.

@geoffmott6356 Месяц назад

Many years ago, I helped pack old engineering machines to go to India for them to use.

@robertslugg8361 Месяц назад

@@geoffmott6356 In the near future they will begin to automate using 256K motherboard IBM PC's. ;-) I am sitting in a coffeeshop in a 100 yo building whose main span is a 30 ft long 12"x18" doug fir beam (not a glue-lam). I can only imagine the turn of the last century mill which spit them out.

@ldnwholesale8552 Месяц назад

@@geoffmott6356 And from there they went to Pakistan!

@drmodestoesq Месяц назад

That factory is like a philharmonic orchestra. And all the machines are different instruments. Together they make a ethereally beautiful symphony.

@BobsIsNotYourUncle Месяц назад

If the Philharmonic Orchestra was performed by 3 year olds with kazoos then yes.

@user-pc4qn2ph5l 2 месяца назад

Какие же они молодцы! Работают молча, без суеты, спокойно, безо всяких перекуров, сплетен, болтовни !

@thepubliceye 2 месяца назад

Why would they film that?

@MrJohn714 2 месяца назад

and they say they don't make things like they used to anymore...

Месяц назад

Imagine what this plant will be like after ANOTHER 100 years!

@BobsIsNotYourUncle Месяц назад

The dirt floor will have finally solidified into a solid surface from all the used motor oil.

@robertslugg8361 Месяц назад

@@BobsIsNotYourUncle Motor oil + dirt = grease. This place is like the opposite of a refinery. ;-)

@PeterLee-zn3jl Месяц назад

Painted...with lights..?

@ldnwholesale8552 Месяц назад

No doubt still producing the same material, though maybe with some new roof sheets.

@markstanley980 2 месяца назад

You can always tell who the boss is. He has clean clothes and is over weight.

@scottcarr3264 Месяц назад

Yeah, the Guy in the Mostly Clean grey pants suit at about 13:47 where they were starting the Slit plate in the first stand.

@mercedesvan-doors34 Месяц назад

Clearly a manufacturer that cares much about his employees health and well being.

@SalamatAlirider 2 месяца назад

good job

@philthycat1408 2 месяца назад

14:49 Itchy Bobby 😂

@r0nin783 2 месяца назад

В Пакистане очень сильно развито протезирование глаз, поэтому все сидят и смотрят на сварку...

@philthycat1408 2 месяца назад

👁 😂

@twotalljones4790 Месяц назад

Great workers and getting it done with antiquated equipment.You have to give those men credit. I would send that factory some welding googles if I new where they are located free of charge.

@philhunt9297 Месяц назад

The reason places like these can produce cheaper products than westernised countries is because they can replace men cheaper than replacing proper safety gear. Here in the UK you need boots, googles, hard hat, ear protection just to watch the workers work excluding the 3 hours of safety training prior to viewing. And also missing from this scene is the health & safety officer, the quality control officer, the heavy equipment officer, the pre fabrication manager, the product manager, the materials inspector.....need I go on? Yes 200 years ago we were producing similar in similar ways but we threw all that away with unions and then political correctness and/or profiteering ............our own fault[s].

@zeviono4562 Месяц назад

Me too! As an old boilermaker I freaked seeing that guy welding without a shield.

@zeviono4562 Месяц назад

@@philhunt9297 In my experience with unions they were about safety first, then conditions and wages. Most 'officers' were dross - company stooges.

@John-Adams-Can Месяц назад

"Hey Google, how much does a 5/16 chain hold?" Google; About 5,000 lbs. "Hey Google, how much does a roll of steel weigh?" Google: Up to 60,000 lbs. 😮 "Hey Google, are available in Indian and Pakistan?"

@scottcarr3264 Месяц назад

Yes, I noted no welding helmet, even though It was not just tacks, he welded the whole strip with No helmet, I bet his eyes are going to be sore tonight. Even something as "Basic" as that.

@user-fuckyouall Месяц назад

Send this production into the Alice Spring, Australia. There are too many unemployed people , who are all of their life on unemployment benefits

@abdulhaseeb5985 2 месяца назад

Good video

@sirvayr Месяц назад

Nice clean plant. A+

@powrguy1696 Месяц назад

Non-Union, for sure.........they actually WORK........no slackers

@karl.weaver 2 месяца назад

Respect to those guys. Stay safe!

@user-oo3mu8wv2y Месяц назад

Respect for hard workers

@ssweeps Месяц назад

3 people welding with no masks on...

@HeeraBhai. 2 месяца назад

Good work bhai salamat

@x-1-a273 2 месяца назад

A very clean, orderly factory, a great factory where workers obey the rules and work safely. -parallel universe

@junaydillo6560 2 месяца назад

Мне нравитца очин ваши работа

@josefreitasoliveira4547 2 месяца назад

Excelente trabalho

@patrickstarnes2355 2 месяца назад

This must have been filmed in the 1940s in black and white obviously been upgraded to colour.

@rickjackson3414 Месяц назад

I doubt it as I seen a plastic bag….not sure when plastic bags came out 1962-64?

@AkbarAli-kb5et Месяц назад

Amazing

@henrykstanczykowski 2 месяца назад

Współczuję tym niewolnikom praca w hucie w tenisówkach.

@thepubliceye 2 месяца назад

A building with some of the roof, this factory must have been built by the British or the French.

@rodfair5698 2 месяца назад

British, it’s Pakistan I believe.

@charleshaggard4341 Месяц назад

I certainly admire the work ethic of these men. This was the way manufacturing was done here about a century ago. I wonder how they can get the quality of the product to exacting standards needed in today's construction.

@aliasaf9118 2 месяца назад

Pakistan zindabad. 🎉🎉🎉

@caveman4598 Месяц назад

No fancy tools just hard work

@kcsweesy 2 месяца назад

Pretty tough work for those boys, but man that looks like it's from the early 1900s

@brianoliver521 Месяц назад

Clearly this is in Pakistan or Bangladesh judging by the cloths that some are wearing. It appears that machinery and building were from when Britain ran the country. Its also clear that very little maintenance to the machinery or building has been done since then. I would guess that the steel comes from ships that have been disassembled. They must be given credit for working with crap gear and making a product that is no doubt cheep. What amazed me the most was the man welding without a mask.

@ldnwholesale8552 Месяц назад

Watch these Pakistni clips that is not uncommon,, premium equipment is using a hand held sheild that is only 50 years old.

@thomasward4505 Месяц назад

Maybe they were closing their eyes hopefully

@thepvporg Месяц назад

Well thats 31 minutes of my life I can't get back...

@neffk 2 месяца назад

7 minutes in, they finally have the roll on the stand. There's probably a solid 10 min of content in here

@firemanjim324 2 месяца назад

Good help is hard to find , especially when you're paying pennies an hour . 🤷🏼‍♂️

@johnbrightman282 Месяц назад

i am amazed at such daNGEROUS WORK PRACTICES BEING ALLOWED.

@louiekiwi Месяц назад

I'm not. In our western countries we are over regulated.

@robertslugg8361 Месяц назад

A Union rep will show up and immediately cut production by 75%.

@benitoayala6441 2 месяца назад

Bonito proceso pero muy inseguro , cuídense y con su equipo de seguridad que es muy inportante

@user-jh8wf5nk1z 2 месяца назад

Все пишут, безопасность, безопасность.... А ни кто не знает, что это суррогаты! А где-то там сидит Брюс Уиллис и переползает с кресла на кресло, чтобы сменить суррогата😂😂😂😂😂

@PeterLee-zn3jl Месяц назад

Most are here forthe vast security , healthcare , daycare and benefits package...parking spacesc , beautiful caferteria and spacious restrooms. The lounges and first aid ststion nearby with wstchful H R ASSISTANTS ST THR READY. --WHO DILIGENTLY ADDRESS ALL WORKERS CKNCERNS,.. BRAVO.. A MARVELOUS , MODERN , GLEAMING HUB OF ZEALOUS TIVITY...

@shirleymental4189 Месяц назад

I prefer it when they go fast and talk like mickey mouse

@wesadrian6981 Месяц назад

Safety flip flops. 😂😂😂😂

@bobm7275 2 месяца назад

old, old machinery and slave labour

@GarthClarkson Месяц назад

What is amazing is that the occupational health and safety procedures are still in the 19th century and I can't see any maimed or crippled workers. I used to be a roll forming machinist and one of my assistants tried (recent refugee on government subsidy program) to kill me deliberately with a 5.7 tonne roll of coil on an overhead crane and I itched the underneath of his nose with my steel cap boot (inspired by Bruce Lee in Enter The Dragon). He was asian had a background in martial arts and only stopped his dangerous carry on when he was challenged by someone with superior martial arts skills. We later became friends. That would never have happened if we had such "amazing" skills and workplace...

@ItsVideos Месяц назад

The maimed and crippled workers were discarded.

@ferengiprofiteer9145 Месяц назад

Genuine cold rolled steel.

@oooknowknow6434 2 месяца назад

I worked on 72 in slitter in Detroit and we ran like 24 coils per 8 hrs, some days more , everything was automated, only time you touch the steel was to mic the slits of steel,

@user-jg8nv9px6b 2 месяца назад

Same here but in South Carolina. Only time the machine stop was to change coils,knives, or different cuts

@CSGATI Месяц назад

Welding looking directly at the arc, DUH. And won't ever sweep the floor.

@Zzrdemon6633 Месяц назад

I have 2 auto dark helmets, rarely wear either when I weld! And the process was identical in the tube plant I was in in canada

@Manufacturingideas 2 месяца назад

incredible video

@tonyoostendarp7611 Месяц назад

We in Canada call it tubing.

@chrismoyler Месяц назад

OK... so.in the final step at 25:00, how are the two sides of the tube fused together? Is there a continuous electric arc or what else please???

@blairbarthels7200 Месяц назад

That's what I was watching for and didn't see any welding?

@scottcarr3264 Месяц назад

Yes, between those rollers, it is fusion welded, and then the carbide tipped tool scarfs the excess weld off.

@davidredding1988 Месяц назад

Did anyone else get ark eye from that welding. 🙈😅Don’t worry everyone will be working like this soon

@onats67 Месяц назад

the WSIB guys need to go there for training...

@jamesadams893 Месяц назад

State of the art german engineering at its finest

@user-yl3mp7um6k Месяц назад

Flintstones had better technology and working conditions

@Jabba410 Месяц назад

Actually using Loc-line... very hi-tech 🤪

@rubensolislopez1930 Месяц назад

Demasiado proceso para sacar un tubo 👍

@Karachi.Zone.Karachi Месяц назад

Because its too much tube

@robertmann7277 2 месяца назад

Wait, I've seen this one! Doesn't the Road Runner get whacked by a rogue piece of steel that says ACME on it???

@cellevangiel5973 Месяц назад

What is amazing about it except the old, crappy machines and equipment they use.

@janami-dharmam Месяц назад

And we have to sell steel to the Americans at the lowest price/ cost and the workers must bear the brunt!!

@mitsnevets Месяц назад

one of Mittals tube operations looks like

@nfakqawalli 2 месяца назад

right way well

@hansjansen7047 2 месяца назад

You should see it in a more modern North American plant, such as Welded Tube In Vaughn Ontario Canada.

@skedaritou8138 2 месяца назад

Usual noise but I put loffy on the back, you know if they replace those paddings on the machine maybe you could get a higgerquality on the cut

@blackcountrysoul Месяц назад

Alfresco steel working.

@davidhalik2 Месяц назад

Steel toe is worthless if that roll lands on you toe but is a very good idea to be wearing the extra protection of them.

@colinjones5100 Месяц назад

Maintenance level is zero. They all wear loose clothing which just puts a shiver down my spine.

@ldnwholesale8552 Месяц назад

And the bloke 'guiding' steel under a roller with a rag in his hand.

@umairshahzad78 2 месяца назад

Nice

@drmodestoesq Месяц назад

Ohhh....so they make it as a round welded seam pipe first and then they form it into a steel tube. Interesting.

@scottcarr3264 Месяц назад

Yes, you have to get your Maths right to start with, so that you end up with Square tube and within some tolerance.

@thomasward4505 Месяц назад

Kind of hard to tell when the round tubing was actually turned into square tubing and the continuous welding was not really visible either

@user-km6kc6xy3e 2 месяца назад

Good luck

@robertslugg8361 Месяц назад

The chief safety officer is the one wearing the cap.

@philkillen5016 Месяц назад

Why does everyone think that this place is dangerous. The machinery is doing the work for them. All they have to do is guide the steel intro where it starts the process. The only problem I saw was that guy welding without a welding shield. That hurts the eyes real bad. He could get a bad flash with blisters on his eyes.

@Diora56 2 месяца назад

Jak można spawać bez maski ?Po wielokrotnym naświetleniu oczu będzie taki biedak ślepy i dostanie kopniaka ,wywala z pracy.

@brucec2635 Месяц назад

The way back machine to me to 1904.

@logik100.0 Месяц назад

Safety sandals, No welding mask. Humans are a disposable commodity in that country.

@BuildItFixItDIY Месяц назад

3:13 I think I would’ve gotten the axle first with the crane, put it in the coil, and then brought it to the fixture to be unrolled. That’s two Riggings versus three. But you could argue, it is longer distance to travel and that crane seemed pretty slow so maybe it’s a wash.

@Vincent_Sullivan Месяц назад

As I watched the video that was my first thought. It seemed the slow way of getting the job done. That being said, note the way they lifted the axle with hooks in the end of the axle. That would not have been safe with the coil on the axle due to the large weight of the coil. They would have needed different rigging and that would have cost money!

@J40BGT 2 месяца назад

Was this film originally black and white film ? Colour added later

@jamesadams893 Месяц назад

I'm surprised they're wearing regular shoes and not flip flops

@user-lz2ip6dq1f Месяц назад

а потом эти профиля едут в сверхдержаву.

@ksingleton101 Месяц назад

Who thinks a hard hat and steel toed boots are going to help if something goes bad while working here? The guy with 3 fingers looks familiar. I think I saw him working at Tyson Chicken last week. These are the guys that thought protesting Israel was more important than an education!

@TheCobraman45 Месяц назад

Correct terminology, tubing,not pipe.