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Ballistic Fab Shave Kit Install Sterling 10.5 - Welding Shave Skid with NI-55 - 1 Ton Swap -One Tons 

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Hope you like my brand new video intro! It took me a while to make.
Anyhoo, this video is me finally welding the shave skid onto the 10.5 housing. I used the ENiFe-Cl welding wire (also known as NI-55 or Nicore-55) and a preheat to make sure I never ever deal with cracks. The welding wire is made from nickel and iron and is designed for welding steel to iron.
Note I also used the backstepping method which is shown to reduce warpage. Also note I needle scale each bead right after welding. The needle scaler shot peens the welds which relieves tension in the cooling bead and further reduces cracking. Once the deep peening is done, a little wire wheel to peen the surface helps too. My last trick is the welding blankets. Preheat one last time, then wrap with welding blankets so the metal assembly cools evenly and slowly. The thinner AR500 plate wants to cool off faster than the massive cast iron pumpkin, which can lead to cracking if the temperatures differ too much.
Hope this helps!
P.S. Please sponsor me Ballistic! ;) I'll do another great video on the front axle shave too! Also, I could use your rebuildable joints on my double tri rear and my parallel for link front. For my final point, I will be vinyl wrapping the durango, and I can add your name and logo right down the side of my wrap!

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2 окт 2024

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Комментарии : 10   
@michaelrider6131
@michaelrider6131 2 года назад
How hot did you preheat to? 260 deg C?
@aireddown813
@aireddown813 2 года назад
I’m struggling to remember exactly, but I’m pretty sure 300* is more like it.
@aireddown813
@aireddown813 2 года назад
And that’s 300* F not C
@jeffwolsleger5614
@jeffwolsleger5614 11 месяцев назад
I’ve watched a few of videos so far. Curious if you welded around the axle housing to the carrier housing? I’m starting to work on my sterling 10.5 and waiting for another sale before ordering the shave kit.
@aireddown813
@aireddown813 11 месяцев назад
Yes indeed I welded the tubes to the pumpkin. Still preheated and used that nickel based wire.
@kevinmccubbin2385
@kevinmccubbin2385 4 года назад
11:35 "Nice... I'll never see that again"
@motobrad32
@motobrad32 4 года назад
Great video! I am about to shave my 10.5 in my jeep. You're right about the casting being very thin on the bottom. I dented and put a crack in the bottom after a decent smack into a rock. So far the 10.5 has been pretty solid, geared to 5.38, welded up carrier and 39in stickies.
@aireddown813
@aireddown813 4 года назад
Thanks man! I hope I don’t crack mine. That sucks. I’m glad it’s holding up well otherwise. Could be a heck of an axle I think.
@johnnydelvalle5227
@johnnydelvalle5227 3 года назад
What kind of gas does NI-55 use?
@seantbr2019
@seantbr2019 2 года назад
75/25 thats what ballistic fab recomends just use your regular old steel mix
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