Basic Roll Form Design | Designing Roll Forming Process 

Designing the roll forming process is, in essence, an optimization procedure: the goal is to use the smallest number of passes possible while still maintaining final product quality within acceptable levels. There is, however, a balance: too few passes and the stress introduced in the part in each forming step is too high, which leads to distortions; too many passes and the tooling costs become too high, and the process is uncompetitive.
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