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Belt grinder radius jig 

Jer Schmidt
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UPDATE: I do not recommend building this. I have stopped using mine. It works ok for parts like those shown in the video, but parts with larger radiuses chatter because they're not properly supported. I've had a few scary incidents that have led me to believe this attachment is not safe, including one incident where a chattering workpiece climbed its way off of the pin (yeah, I don't understand how that happens either). When using it in horizontal mode, there's a risk of the part spinning and cutting your hand or pulling your hand into the belt. Since the attachment can't be adjusted left/right or up/down, it also quickly wears out of the center of the belt.
To get the same functionality without the downsides, try simply using a block of wood with a hole that matches the hole in the workpiece, and pivot the workpiece around a simple cylindrical pin stuck into the block (you can just use the drill bit that you drilled the hole with, although there is some risk of breakage). Put the hole as far back from the edge of the block as your desired radius will allow, so the workpiece is fully supported. Then simply clamp the block to your fixed table, and advance it toward the belt by tapping it with a mallet. It's not as flashy and cool as the jig in this video, but it works better.
I'm hoping to release plans for an improved version of the radius jig in the future. It will likely be part of the surface grinding attachment, which I hope to unveil by the end of 2024.
Watch the belt grinder build:
• Building the Gen 1 Bel...
Get plans for the belt grinder:
jerswoodshop.com/2x72-tilting-...
Support me on Patreon:
/ jerschmidt

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25 апр 2017

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Комментарии : 695   
@Jer_Schmidt
@Jer_Schmidt Месяц назад
UPDATE: I do not recommend building this. I have stopped using mine. It works ok for parts like those shown in the video, but parts with larger radiuses chatter because they're not properly supported. I've had a few scary incidents that have led me to believe this attachment is not safe, including one incident where a chattering workpiece climbed its way off of the pin (yeah, I don't understand how that happens either). When using it in horizontal mode, there's a risk of the part spinning and cutting your hand or pulling your hand into the belt. Since the attachment can't be adjusted left/right or up/down, it also quickly wears out of the center of the belt. To get the same functionality without the downsides, try simply using a block of wood with a hole that matches the hole in the workpiece, and pivot the workpiece around a simple cylindrical pin stuck into the block (you can just use the drill bit that you drilled the hole with, although there is some risk of breakage). Put the hole as far back from the edge of the block as your desired radius will allow, so the workpiece is fully supported. Then simply clamp the block to your fixed table, and advance it toward the belt by tapping it with a mallet. It's not as flashy and cool as the jig in this video, but it works better. I'm hoping to release plans for an improved version of the radius jig in the future. It will likely be part of the surface grinding attachment, which I hope to unveil by the end of 2024.
@Wintergatan
@Wintergatan 7 лет назад
The ball, spring and set screw assembly was so satisfying to watch!!!
@ConstanceCornelia
@ConstanceCornelia 7 лет назад
This is by far one of the better creator channels youtube have to offer.
@jadinzack9271
@jadinzack9271 7 лет назад
ConstanceCornelia agreed. These videos have high production value and are underrated
@paulmoss5455
@paulmoss5455 7 лет назад
Definitely the next jimmy diresta 👍🏼 Such good content, it always makes me smile 😁
@ForwardGuidance
@ForwardGuidance 7 лет назад
Just needs some cats, chickens and dogs to include.
@chrisis9030
@chrisis9030 7 лет назад
+ Paul Moss How does this stuff have anything specific to do with DiResta??? I see Jeremy as an engineer, whereas Jimmy is an artist. To each their own, I'd say?
@samrodian919
@samrodian919 7 лет назад
This young man is a very good "Practical Engineer" and his designs very well thought out before he cuts the first piece of steel. But like every one else, mistakes are made, or you think of something better! Good luck young man.
@3347861
@3347861 5 лет назад
When you get chatter on a lathe, try playing with feeds and speeds.... It's a funny thing. Slowing down is instinctive, but sometimes you'll find that speeding up the lathe will straighten things out. Harmonics are in play, and if you can change one of the variables to eliminate resonant harmonic frequencies things will smooth out.
@davidwillard7334
@davidwillard7334 Год назад
No wonder your idea Chatters ! So Much ! Hey !
@mikehunt8968
@mikehunt8968 2 месяца назад
Or you can support the end of the work so that it doesn't move in such a small lathe? 🙄
@noyouwillnot1169
@noyouwillnot1169 7 лет назад
That spring-loaded ball-bearing retention system was amazing. Seriously, this channel deserves to be huge. Keep up the ingenuity, man! :)
@dangkolache
@dangkolache 7 лет назад
7:32 that click sound is so unbelievably satisfying
@courierdog1941
@courierdog1941 2 года назад
Jeremy: Once more the Complicated into a simplified process. Excellent
@Licknukas
@Licknukas 7 лет назад
Seeing you upload always brightens my day up ^_^
@Jer_Schmidt
@Jer_Schmidt 7 лет назад
+Nick Lukas Thank you! Seeing this comment brightened mine :)
@mhpjii
@mhpjii 7 лет назад
Jeremy, we all are in awe of your God-given talents and creativity. It is such a pleasure to watch your videos. Thank you! All the best.
@yuvalhuck5437
@yuvalhuck5437 7 лет назад
Will the plans be available any time soon?
@franciscorferras1738
@franciscorferras1738 Год назад
A pesar de la juventud de este muchacho, es un verdadero artista y tiene un gran coeficiente intelectual. Muchas bendiciones.
@Robert-ko6wr
@Robert-ko6wr 4 года назад
You are a brilliant young man. Enjoy watching to create very much. Happy Holidays!
@DireWolfForge
@DireWolfForge Год назад
Amazing craftsmanship, Jer. I really like your designs. Very well thought out and clever. I would be interested in buying plans or perhaps a finished one you’ve made if that were possible.
@davidwillard7334
@davidwillard7334 Год назад
Send ONE! Million Dollars ! To buy the Plans !
@wint3rsmith42
@wint3rsmith42 5 лет назад
Its taking me a while to get through everything I want to see on You Tube, so I only just got to this addition to your grinder. I already made a simple rad jig for my grinder but yours is so much better, I think I'll be starting again. Thanks for sharing.
@JackmanWorks
@JackmanWorks 7 лет назад
That little peg is way more satisfying than it probably should be
@jonpardue
@jonpardue 5 лет назад
After buying the plans, collecting the steel and other parts is nearly done. This radius jig is just fantastic, as the alternative for an equal finish is a full-size milling machine. This is excellent.
@billybobjoe198
@billybobjoe198 4 года назад
Did you get her finished? Is it everything you dreamed of?
@subzero5101
@subzero5101 5 лет назад
I never comment on these seriously. Dude you are my F ing hero. I learn so many excellent tricks. I just had to say thank you. I built your revised table arm and they can't believe it's not from a factory until I show them your videos. They all say the same thing. "A bigger need than you?". Then they subscribe.
@crujones6308
@crujones6308 3 года назад
Awesome job ! Bought the plans. Thanks again !
@AKendall808
@AKendall808 7 лет назад
You continue to impress. Well done.
@Bikeeast
@Bikeeast 7 лет назад
I'm really enjoying this series of builds, Thanks.
@havenisse2009
@havenisse2009 7 лет назад
You are one of the coolest nerds I follow on youtube. Nerd in a positive way. So full of knowledge, creativity and at the same time excellent video skills.
@Badgermatt-nc5nr
@Badgermatt-nc5nr 7 лет назад
Awesome! Best belt sander I have ever seen!!
@patw999
@patw999 7 лет назад
Another great job Jeremy.
@davemccracken6436
@davemccracken6436 6 лет назад
Jeremy, I watched your wood vids a while back, and never followed you into this stage. I have been so impressed with your range of knowledge (wood, welding, and elbow grease mixed with thinking powder)! I love wood, different species and wood patterns, but you have shown me a beauty to steel I had not appreciated! Sanding increases beauty, even with steel! I too would like to know more of your story, as it must be fascinating. I imagine you are a "simple" ol' farm boy with just too much time on his hands! And a Dad with a workshop full of tools. God sure created another unique video maker to push ol' Matthias Wandel to different ideas. If you start to work with, or play with, marbles, I will have to assume that you have lost yours!
@Jer_Schmidt
@Jer_Schmidt 6 лет назад
Thanks Dave!
@victorcastle1840
@victorcastle1840 5 лет назад
@@Jer_Schmidt, By all means we would enjoy hearing your back ground story. Rather than just assume you grew up watching your father work in his shop and learned to operate the equipment . Along with your own creative and intelligent mind, able to work out the problem with your own ingenuity .
@ScrewDriverxxx
@ScrewDriverxxx 7 лет назад
Really nice design there. Thanks for sharing.
@dalecostich8794
@dalecostich8794 6 лет назад
what can I say....your on the fast path to best young/brilliant creator. cleaver, articulate, resourceful.
@davedunn4285
@davedunn4285 4 года назад
A very nice addition to your work
@jimsjacob
@jimsjacob 7 лет назад
That was some really great work!
@dznm10
@dznm10 6 лет назад
You got lots of nice ideas out there! I'm glad I found your channel.Keep the video coming bro....
@ramonaschultheiss3870
@ramonaschultheiss3870 7 лет назад
Beautiful work.
@timschultz7755
@timschultz7755 8 месяцев назад
The chatter on the outside is likely the hardening from the rust. You have to take a deeper cut through the "skin" of the rust to get to the softer metal.
@EazArtWorks
@EazArtWorks 7 лет назад
hell yes!! your new spot looks great too!!! 👍👍👍
@millsbrian55
@millsbrian55 7 лет назад
Great video! You're one of my "must watch" channels.
@Grumpyneanderthal
@Grumpyneanderthal 4 года назад
Miss you Jer...Hope you are well and happy. You are so talented and entertaining as well. I appreciate the. content you have created
@forddiesel4life
@forddiesel4life 7 лет назад
This is one of the coolest attachments if seen for a 2x72 belt grinder. I'm going to have to use this, well done.
@1pdigit
@1pdigit 5 лет назад
I've been binge watching your vids. I just subbed, you're amazing dude.
@rayfalcone6897
@rayfalcone6897 6 лет назад
real clever Jeremy,,,nice to see a young man doing a nice job, with the project.and it shows in the video.
@ozcanonal
@ozcanonal 7 лет назад
Excellent work every each time...
@gunsmither
@gunsmither 6 лет назад
Very nice Jeremy, thanks for sharing this!
@michaelelbert5798
@michaelelbert5798 5 лет назад
Jeremy you do a great job man with the whole shell and I used to work in a machine shop for a while I loved having access to all the tools I needed to make, anything pretty much , out of metal . And I have been known to build my own tools. And probably much like yourself my creations are only limited to the tools and equipment and materials that I have access to. And when it comes to life hacks I have done thousands of them but I still fine interesting stuff on the internet about that. And I have to say you're a natural-born teacher for one thing.
@rdspeedfab
@rdspeedfab 6 лет назад
Love the way your brain works, man. Thanks for posting!
@RileyKnifeandTool
@RileyKnifeandTool 7 лет назад
Jeremy, Really nice work on the spring/ball bearing detent! You definitely think outside of the box. I previously questioned the usefulness of being able to lock the grinder at an angle, but you've enlightened me with that last finish. Very cool, and well done as usual.
@rsloures4347
@rsloures4347 7 лет назад
Great job,congratulations on efficiency.
@prophez23
@prophez23 6 лет назад
You truly are a genius. I really enjoy watching you create all kinds of very useful tools. You're going to go far in your craft. Keep up the good work. And thanks for sharing your work with us.
@MakingStuffco
@MakingStuffco 7 лет назад
amazing bro, cant wait to see all the jigs!
@1982900F
@1982900F 7 лет назад
Clever design Jeremy!
@mathiasrapp8904
@mathiasrapp8904 7 лет назад
good job done, super nice jig
@erichaag5229
@erichaag5229 6 лет назад
You need now to make a clamping fixture for the times you don't have a hole in your work piece. Really nice build!
@TheMuzShop
@TheMuzShop 7 лет назад
An other awesome video! Your ideas are just amazing and your video are off the hook good. Thx for sharing your ingenious ideas.
@goshicrazy
@goshicrazy 7 лет назад
im your big ass fan. it's real cool seeing this thing since I actually built a similar jig but for a milling machine some months ago, I wanted to machine the members of a 4 bar linkage and they had to be preeetty
@davidmorais3385
@davidmorais3385 7 лет назад
love these man keep it up
@Ammani-Yat
@Ammani-Yat 7 лет назад
it's super nice 👍 well done jeremy
@donfinch862
@donfinch862 7 лет назад
yer a good thinker/visualist. good job
@LordOfTamarac
@LordOfTamarac 7 лет назад
Good good... let the metalworking flow through you
@moeman3145
@moeman3145 7 лет назад
Love your videos man
@harplingesven0100
@harplingesven0100 5 лет назад
You are such a true inspiration source. I thank you so much!!!
@Jeroen_93
@Jeroen_93 7 лет назад
You are a genius, love the solutions you work out
@InMused
@InMused 7 лет назад
Jeremy, this is very clever engineering. Well done.
@seyed1231
@seyed1231 Месяц назад
Thanks for very well round making tool design
@buildmotion1426
@buildmotion1426 7 лет назад
Great build. Editing is good too!
@GoGreenMan
@GoGreenMan 7 лет назад
I would LOVE LOVE LOVE to have that grinder and jig set up! SOO very awesome!
@TheLindsay720
@TheLindsay720 6 лет назад
You are out of control. So good.
@GalacticRod
@GalacticRod 7 лет назад
the parts where you hit the hole, then cut to drilling it is fantastic. excellent editing!
@tomsdreamshopworx
@tomsdreamshopworx 7 лет назад
Really great idea, very well made!
@superbreastman
@superbreastman 6 лет назад
Well that is something...! Ingenuity at the highest degree. Wonderful.
@marcsenteney3160
@marcsenteney3160 7 лет назад
Well done sir!
@syked
@syked 7 лет назад
Awesome work! love your editing style and the quality of your designs.
@kenl5217
@kenl5217 7 лет назад
so awesome. thanks for the inspiration
@RenegadeAgent91
@RenegadeAgent91 7 лет назад
Man you are awesome, keep going bro!! congrats from Argentina !!!
@xylonguitars
@xylonguitars 7 лет назад
this made my day! thank you for sharing.
@ragtie6177
@ragtie6177 7 лет назад
Excellent work. Excellent video. Excellent tutorial.
@Heatsauce70506
@Heatsauce70506 7 лет назад
Wow.....Cool. Your really good at this stuff.
@tahseenashfaq
@tahseenashfaq 7 лет назад
Brilliant stuff keep it going please
@toolify
@toolify 7 лет назад
This is awesome in so many ways!
@canuckloyalist4681
@canuckloyalist4681 6 лет назад
You've got some real talent and skill there lad!
@joell439
@joell439 7 лет назад
Awesome!!!! Thank you for sharing your clever solution. So much better than the complication of a rotary table on a milling machine for something that can be +/- .015
@TalRohan
@TalRohan Год назад
cool build ..... thanks for sharing
@rumengergushki7260
@rumengergushki7260 6 месяцев назад
Another great video from you. I have your belt grinder plans and I think it is time to build one for my workshop :).
@azumanga5816
@azumanga5816 7 лет назад
you're really putting that belt grinder to work!
@smacurface
@smacurface 7 лет назад
Very clever. Neat construction.
@pirreli5
@pirreli5 6 лет назад
discipline and lack of lazy, a true maker!...well done:)
@HenningJohansen
@HenningJohansen 7 лет назад
Very impressive!
@RandallLakedogpix
@RandallLakedogpix 7 лет назад
Great job! Thanks Jeremy.
@allymariachi9230
@allymariachi9230 7 лет назад
wow,i feel that grinder,its the best yet,so swift as if it is not moving at all,i'd pay loads of money for it,also wondefull idea with the jig
@adamonline45
@adamonline45 7 лет назад
Always been awesome, yet steadily improving... The extra mile that you go with your projects and videos really shows, keep it up!
@tadeuguilherme67
@tadeuguilherme67 4 года назад
Good Morning ! Your project is magnificent, and finished in every way! congratulations! I live in Brazil and there is no speed regulator like this one. very good indeed your project. Guilherme
@rjung_ch
@rjung_ch 10 месяцев назад
Thanks Jer! 👍💪✌️
@hrxy1
@hrxy1 7 лет назад
very inovative , good job well done ty
@dansv1
@dansv1 4 года назад
O, wow, that was amazing, so much more going on than I, at first assumed.
@striperman01
@striperman01 6 лет назад
All of your belt sander related videos are absolutely Awesome! Fantastic work man! I’m just so impressed! You are truly an artist!
@cloudyeight
@cloudyeight 7 лет назад
Dude, you make fantastic videos by including all the small details other channels leave out.
@derekpeterson8005
@derekpeterson8005 6 лет назад
I LOVE your grinder!!
@GenosMadlab
@GenosMadlab 6 месяцев назад
Hi Jeremy. I built your belt grinder the other day and its really awesome. Ive owened a few different belt grinders over the years and none of them come close to the rigidity and versatility of your grinder. I would love to build this raduis attachment as well. Well done on another super usefull tool.
@Jer_Schmidt
@Jer_Schmidt 6 месяцев назад
Thank you, glad you like it! This jig actually didn’t work very well for most workpieces, and could be a bit unsafe in some cases. That’s why I never offered plans. However I do plan to include something similar to this (but more thought-through and refined) on the surface grinder attachment, coming soon.
@richardsargent113
@richardsargent113 6 месяцев назад
​@Jer_Schmidt if you do come up with plans I would be very interest. It would add a nice touch to my knife and 4wd builds.
@orangetruckman
@orangetruckman 5 месяцев назад
@@Jer_SchmidtI’m sure I’m not the only excitedly waiting for a video on this to come out!
@Wordsnwood
@Wordsnwood 7 лет назад
@2:30 ... yup, got to try the sparks-in-the-dark shot. makes for a fun feature in the video. I must say that seemed like a whole ton of work for a simple jig. But I'm also impressed at how well thought out it was. Great job, Jer!
@Jer_Schmidt
@Jer_Schmidt 7 лет назад
+Wordsnwood (Art Mulder) Yeah, it was a ton of work ;-) Thanks!
@simonstucki
@simonstucki 7 лет назад
very nice! now you can build the sander again with all perfect radii :)
@ecaff9515
@ecaff9515 5 лет назад
Amazing video. Your thought process for analyzing and producing the solution is very interesting. Jeremy, you are a great inspiration for creative problem solving. Watching your videos, help me solve some of my solutions for my, "make it happen Captain", situations. Thank you for sharing. You deserve our support.
@Simon28298
@Simon28298 7 лет назад
with a v-block you can put the drill sank you use to drill or ream and than do your radius, don't have to machine a pine every time. Really like your channel
@Jer_Schmidt
@Jer_Schmidt 7 лет назад
+Simon Bouchard Good idea! I imagine I'd want a clamp to hold the bit against the V-block, but I think that'd work great!
@Simon28298
@Simon28298 7 лет назад
On your horizontal set-up the clamp won't be in the way. I was thinking about a radius gage system too and your pivot mecanism with the handle really did 1+1 in my head.
@shonuffisthemaster
@shonuffisthemaster 6 лет назад
awesome project! you need a plasma cutter,.and a bigger lathe;) those are on my list too. verry satsfying clink when that pin goes in!
@GoGreenMan
@GoGreenMan 7 лет назад
I really like the set punch-drilling cuts
@paulvanzweel8287
@paulvanzweel8287 7 лет назад
Nice job you did. Well thought out project. A small angle grinder with thin cutting disc instead of hacksaw will simplify your fabrication. First prize would be a metal bandsaw or woodsaw reduction box conversion....love your channel
@Jer_Schmidt
@Jer_Schmidt 7 лет назад
+Paul van Zweel Oh well, I need my exercise anyway... :) I have this nagging idea to build a vertical metal-cutting bandsaw. Like a real proper one, maybe 20" throat or so.
@byonbill9499
@byonbill9499 7 лет назад
As usual a first rate presentation to say nothing of such a unique design for both the grinder and accessory. More accessories I hope?
@zaibuccaneer
@zaibuccaneer 7 лет назад
I'm amazed by your ingenuity. I love how your segments blend together, a truly gripping narrative. Well done!
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