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Bicycle Freehub Wear Damage: What to look for 

Tony Marchand
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The external body of the freehub (freehub body) can wear depending on the freehub material. This is a concern when doing maintenance on your bike freehub and especially when buying new wheels.
Freehubs come in both alloy and steel. Some prefer alloy because of its lightness. Many of today's cassettes are made of individual cogs with small spines. What happens to an aluminum freehub body when using an inexpensive cassettes (which is usually steel) with many free cogs is that the thin spins of the low gear sprockets dig into the splines of the cassette. The lowest gears have the greatest amount of torque applied. If left on long enough the cassette/sprockets can be troublesome to remove. For these alloy cassettes such as those used a mountain bike or road bike freehub, One solution is to go with one of SRAM's top of the line one-piece cassettes such as the Red XG-1090 or XG-1190. These cassettes are machined, at least in part, from a single piece of steel and utilize an alloy large cog to interface with the freehub body. The spline on the cogs is wide and soft, so it doesn't dig into alloy freehub bodies. My only objection is that SRAM is that their pricey and now making most of their one piece "Red" cassettes only in 11 speed. Also the largest cog on some is reinforce alloy, which some complain wears very rapidly.
I prefer steel or titanium free hubs. The weight difference is only a few hundred grams more which makes little difference to the bike enthusiast. Most Shimano freehub are made from either steel or titanium, and both materials will hold up well to free floating cogs. White Industries also uses titanium freehubs for a gouge free setup. Mavic freehub has always been steel. Chris King has a steel freehub option for many of their hubs, and a lot of companies are developing hybrid systems similar to American Classic, where there is a steel reinforcement added to a few of the splines on an alloy freehub body in order to get the best of both worlds.
Three important points to keep in mind:
1. Match both the chain and cassette to that of the derailleurs (this is especially important when running 11 speed).
2. Go with the highest level that is reasonable priced. With the higher levels, the larger cogs are usually made of a single steel unit which will distribute the torque (which is greater with the large cogs, i.e. lower gears) over a greater area with less "pitting" to the freehub body.
3 .Don't forget to lightly grease the spines of the freehub before installing the cassette!
With this knowledge of freehub wear, you should be able to make a knowledgeable choose in hubs and know what to look for when doing maintenance or you replace freehub or change freehub.

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29 сен 2024

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Комментарии : 56   
@helixfire1198
@helixfire1198 Месяц назад
great tips. thanks!
@tony10speed
@tony10speed Месяц назад
You're Welcome. Also visit our RU-vid home site at: ru-vid.com Regards and safe cycling, Tony
@chuyvargas1198
@chuyvargas1198 5 лет назад
Why my free hub make a noise when I’m in high gears?
@tony10speed
@tony10speed 5 лет назад
Many things to check besides the freehub. Rule out rubbing of the chain against the outer plate of the front derailleur, that your rear cassette is tightened firmly, chain is not worn, outer limiting screw properly set on rear derailleur, etc. If you're in the small chain ring and small cassette (cross chaining), you almost always will get chain rub against the large chainring. I wish I can be more specific, but the noise maybe coming from something other then the freehub.
@chuyvargas1198
@chuyvargas1198 5 лет назад
Tony Marchand thank you for reply to me Tony! When I swap the rim, I don’t have that problem. The free hub is a little bit worn. So I don’t know if I buy another free hub or change the bearings.
@tony10speed
@tony10speed 5 лет назад
@@chuyvargas1198 Sounds like your on the right track. Some freehubs are difficult to take apart and work with. I would consult with a reputable local bike shop to see if it's worth while. Regards. Tony
@angelaelsey2864
@angelaelsey2864 5 лет назад
This is really helpful to my son, I gonna share with him!
@tony10speed
@tony10speed 5 лет назад
Glad to be of help. Regards, Tony
@we1come2thesyst3m
@we1come2thesyst3m 9 дней назад
thank you tony, i got a new wheelset about 2 months ago and the freehub splines where already getting wore down pretty bad. can this be caused due to lack of grease? cause when I first got my new wheelset I didnt grease the freehub but I made sure I did this time.
@tony10speed
@tony10speed 9 дней назад
The grease may help but the main problem is that may freehubs are alloy (such as the Bontrager and some others). The steel cassette cogs easily cut into the alloy and wear the splines. One thing that may help is using a cassette inwhich most of the cogs are attached as a single unit (which help distribute the force) and are less likely to cut into the splines. I prefer using steel freehubs/splines which don't wear as fast or as much. So if you have an alloy freehub as you may have (and provided that they didn't sell you a used wheel set!!!), remove the cassette about every 6 months, file off any burrs and use a light coat of grease on the freehub and splines. This may slow down the wear. And consider obtaining a steel freehub on future wheel sets. Slight increase in weight but well worth it. P.S. I also stay away from cassettes with alloy cogs which wear quickly requiring more frequent cassette replacement. Regards and safe cycling, Tony
@we1come2thesyst3m
@we1come2thesyst3m 9 дней назад
@@tony10speed it was a cheaper alloy wheelset off amazon and im pretty sure the freehub is alloy too. ill make sure to find a steel freehub before this one is gone for good, I also tightened the lockring alot more too because I read that a loose one can cause more wear than usual. thanks again tony!
@tony10speed
@tony10speed 8 дней назад
@@we1come2thesyst3m Your welcome and thanks for your input. Regards and safe cycling, Tony
@semi_insomniac
@semi_insomniac 3 года назад
Well Hello, Tony ten speed, I found your video via a Google search about when to replace your free hub, and I happen to be named Tony and my bike happens to be a ten speed, how about that lol. I have a 2011Alloy Specialized Stumpjumper HT Evo 29inch wheels, it used a Sram 1x10 set up I think the cassette is a Sram PG 1030, I have noticed my cassette has quite a bit of play, I can hardly afford to replace that itself but will do ASAP but I'm wondering about the free hub, I've done approx 4,500 miles mostly on road, all I've replaced so far from the drivetrain is one new chain, so I guess when I get a new cassette I should replace the chain again, but do you know the life expectancy of the free hub on this bike, and price range for replacement with equal quality or a great value upgrade please?
@tony10speed
@tony10speed 3 года назад
What do you mean by "play"? Does the cassette move side to side if you try to move it by hand or do you mean forward backward play (cassette not seem to engage the freehub or freehub & cassette moves in a forward or backward position even when you hold the pedal still)?
@jbluejon18
@jbluejon18 4 года назад
I found out the hard way that a dt Swiss aluminum 240 hub doesn't like an inexpensive Shimano 105 cassette. After much trial and error trying to identify the cause of a drive train creak I finally pinned it down to my chewed up freehub body grinding against the cassette (a new cassette only made the noise worse). I'm getting a steel freehub next time! 😁
@tony10speed
@tony10speed 4 года назад
The external surface of aluminum freehubs are well know to wear quickly, sometimes making it impossible to remove the cassette. I stick with steel Shimano or DT Swiss, but if money was no object, I'd go with the quite well made hub of Chris King. Regards
@84laursen
@84laursen 5 лет назад
Even my own mechanic could answer me why I got this damage. Thanks for the video. Regarding using the same brand, Im running X9 Sram shifter, Easton Haven wheel and Shimano casette - would that be my problem you think?
@tony10speed
@tony10speed 5 лет назад
I don't think so. I have used X9 Sram with Shimano casette and vice versa. I wonder if there was a defect in the hub when new or just an unexplained event. I wish I could shed more light on the reason for damage. Thanks for the feed back. Regards, Tony
@ericrollins4607
@ericrollins4607 3 года назад
You say "Match both the chain and cassette to that of the derailleurs (this is especially important when running 11 speed)". What exactly is the reasoning for this? My new 11-speed mountain bike came with a Deore derailleur and 5100 cassette, but the chain is KMC x11.
@tony10speed
@tony10speed 3 года назад
This is what most bike mechanics suggest. But can you mix and match? Yes, to some degree. Shimano and SRAM 11-speed road chains are cross-compatible. If you have a Shimano 11-speed drivetrain, a SRAM chain will work fine and vice versa, however manufacturer's recommend pairing your components for optimal performance. KMC chains can be used on most systems if the speeds match. See: www.biketiresdirect.com/chain-compatibility-article Shimano and SRAM road cassette are also cross-compatible. Master links are another story. KMC makes master links specific for the chain manufacturer and speed. I would be careful mixing different make derailleurs and pulley wheels. Campagnolo should only be use with Campy setups. On mountain bikes, I've been able to mix a variety of components. But before you decide to "mix and match", ask someone knowledgeable or your local bike shop mechanic. See: cyclingtips.com/2017/12/mixing-road-groupsets-what-works-together-and-what-doesnt-2/ Not so simple. Regards, Tony
@ericrollins4607
@ericrollins4607 3 года назад
@@tony10speed Good info, thanks!
@laurasteinfeld2652
@laurasteinfeld2652 5 лет назад
I really liked this video I gonna share with my friends..
@tony10speed
@tony10speed 5 лет назад
Please do. Thanks, Tony
@richardneta4875
@richardneta4875 5 лет назад
Interesting! Keep upload more videos...
@tony10speed
@tony10speed 5 лет назад
Will do. Thanks you. Regards, Tony
@abilaeshkumar4530
@abilaeshkumar4530 5 лет назад
Thanks for sharing this valuable video,
@tony10speed
@tony10speed 5 лет назад
Thanks, Tony
@larrydavis6513
@larrydavis6513 5 лет назад
Wonderful thinking man! Keep it up...
@tony10speed
@tony10speed 5 лет назад
Your welcome. Glad you found it useful. Regards, Tony
@bonitaharwell5542
@bonitaharwell5542 5 лет назад
Thanks for sharing this useful video with us...
@tony10speed
@tony10speed 5 лет назад
Glad to be of help. Regards, Tony
@christineparker6390
@christineparker6390 5 лет назад
I think you are the god father of bicycle am I right?
@tony10speed
@tony10speed 5 лет назад
Thank you for the complement. Regards, Tony
@aashadavis5555
@aashadavis5555 5 лет назад
Wow! Amazing video sir... Keep it up
@tony10speed
@tony10speed 3 года назад
Thanks Aasha. Regards, Tony
@elizabethsantos1533
@elizabethsantos1533 5 лет назад
I really appreciate your work...well done
@tony10speed
@tony10speed 5 лет назад
Thanks. Regards, Tony
@JoseCastro-fj5fx
@JoseCastro-fj5fx 5 лет назад
I gonna try this for my cycle!
@tony10speed
@tony10speed 5 лет назад
Something to watch every time you change your cassette. Tony
@dennischin3053
@dennischin3053 5 лет назад
Useful information...keep on sharing
@tony10speed
@tony10speed 5 лет назад
Glad to be of help. Regards, Tony
@tony10speed
@tony10speed 5 лет назад
Glad to be of help. Regards, Tony
@PlacidoYT
@PlacidoYT 3 года назад
Thanks Tony!
@tony10speed
@tony10speed 3 года назад
Glad it was useful. Regards and safe cycling, Tony
@Antonio-fm9dw
@Antonio-fm9dw 5 лет назад
Your way of explaining is really very brilliant!
@tony10speed
@tony10speed 5 лет назад
Thank you for the complement. Regards, Tony
@benjikauth
@benjikauth Год назад
A good teacher.
@nithinbose8197
@nithinbose8197 5 лет назад
Valuable one !
@tony10speed
@tony10speed 3 года назад
Thanks Nithin. Regards, Tony
@bonitaharwell6204
@bonitaharwell6204 5 лет назад
Now I have a clearance about freehub materials and maintenance!
@tony10speed
@tony10speed 5 лет назад
Important when you go to buy a new wheel. Also important to check the freehub whenever you replace a cassette. Regards, Tony
@alexunlv
@alexunlv 3 года назад
I have a DT Swiss Microspline that goes with my M8100 Shimano 12spd Cassette. Somehow, the very tip of the splines on the hub were completely shaven off. I purchased a new MIcrospline Hub and I believe I'm having the same issues because whenever put force when peddling, such as uphill, the drivetrain makes a loud sound as if switching gears (harshly). I'm scared to even take remove Freehub and see the same initial problem for the Microspline Freehub I replaced. I installed it correctly and even took it to a reputable bike shop and they confirmed everything looked good. Assuming I am having the same issues (Tip of Microspline Freehub is being shaved off) what could be the root cause? Not easy spending another $100 for a freehub microspline.
@tony10speed
@tony10speed 3 года назад
MICRO SPLINE delivers lightweight aluminum FREEHUB body to reduce weight. Unfortunately, aluminum wears quickly, especially under heavy use. See: www.velonews.com/gear/technical-faq-saving-freehubs-aero-is-everywhere/ I use a steel freehub (Shimano) and a SRAM RED cassette (the cassette cogs are welded together and interface with the freehub by long splines so as not to dig into the freehub. Never had a problem with this combination even if it weighs a few grams more (probably not enough to notice). I would consider such a change which would save you money in the long run. Regards, Tony
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