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Boiler Fire Box - Model Boiler Build, Part 12! 

Blondihacks
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This episode on Blondihacks, I’m making the firebox for my fire tube boiler! Exclusive videos, drawings, models & plans available on Patreon!
/ quinndunki
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Mr. Crispin goes nuts: • Machining Nuts
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8 сен 2024

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Комментарии : 244   
@PeterWMeek
@PeterWMeek 2 года назад
I firmly believe that holes can move after drilling. The harder it is to make the part, the more likely the holes are to move. Good job on beating them into submission.
@klauswittrupjensen
@klauswittrupjensen 2 года назад
Mastering a trade is a function of how many ways you know to repair your mistakes
@tylerhensley2312
@tylerhensley2312 2 года назад
As an actual boiler technician that has worked on boilers the size lunch boxes all the way up to building size boilers, I've definitely enjoying this series. Thank you!
@cra4512
@cra4512 2 года назад
LOL Don't ever change. This is educational and entertaining. You encourage others and show mistakes are survivable. I love the Kitty conversation and the Franken cartoon. Keep it up. I know it's a lot of work to make these videos and it's a privilege for us to watch them. Thank you.
@kevinpreid
@kevinpreid 2 года назад
Theory about the cause of holes not lining up: When the ring was clamped in the 3-jaw chuck for drilling, it was visibly distorted out of round due to not being a close fit to the old-boiler mandrel underneath it (most visible at 11:11 where the drill makes it flex). This distortion would cause angular positions on the ring to be pushed away from the jaw locations, so that after the ring returns to round, each hole position will be shifted _towards_ the jaw positions, by a distance that varies depending on the angle from the drill position to the jaw position.
@davidtaylor6124
@davidtaylor6124 2 года назад
Yes, with the one hole that was showed being drilled in the first attempt it looked like the drill wasn't drilling very close to the center drill mark due to the ring flexing. I'm a hack so I would have gone straight to the 'opening out the holes' stage rather than making a second one. Depending on how far out things were I might have opened all of them, or just a couple as Quinn did. The bolt heads will hide the shame.
@kevinkohler2750
@kevinkohler2750 2 года назад
It's a courageous move to weather the trolls by showing your mistakes and turning them into teaching examples for all of us, rather than hiding them and trying to look perfect. It's a joy to learn from you and with you!
@AMRosa10
@AMRosa10 2 года назад
The multi-operation form tool is genius. Always appreciate your persistence in the face of challenge.
@raymitchell9736
@raymitchell9736 2 года назад
😸Sprocket is a pretty good judge of what what the viewers on your channel want to see... I like the fact that you show the mistakes. When you asked if we noticed the mistake when you drilled the wrong end of the boiler... I actually noticed it before you asked. I make bonehead mistakes like that too, only difference is that I don't have a camera recording it so I have more plausible deniability on my side. 😜 LOL... Very educational and entertaining as always!
@morilamorila2825
@morilamorila2825 2 года назад
im actualy now in my new job as a real life machinist, and your videos have helped me so much. Thanks! I love the concept of the "non-perfect" youtuber. Let other people learn from your mistakes! ps: Where can i find a shop cat? I`ve looked, but they are not available at McMaster-Carr...
@roundtuitracingaz132
@roundtuitracingaz132 2 года назад
It's better to get shop cats from the recycling shelter or off the street. That's where I got mine.
@Blondihacks
@Blondihacks 2 года назад
We’re all non-perfect, it’s just that some folks lie about that more than others. 😬
@Roy_Tellason
@Roy_Tellason 2 года назад
Better to let that feline companion find you...
@danharold3087
@danharold3087 2 года назад
Have an all grey tame female outside kitten ready to leave home. Come and get her ! :)
@billmielke7395
@billmielke7395 2 года назад
Shop cats come from MSC, you can buy them from Shars, but they tend to be mangy snaggletooths with bad attitudes.
@ashleyking3961
@ashleyking3961 2 года назад
The best thing about watching things going wrong. Is seeing ways of fixing it when they do.
@MrCrispinEnterprises
@MrCrispinEnterprises 2 года назад
Nice work and thanks for the mention. Cheers!
@BeeGeeTheImp
@BeeGeeTheImp 2 года назад
I like how you pretend to make mistakes, then fix them. You have almost convinced me that you are a mere mortal like the rest of us. Almost.
@user-yp9pc3rh6k
@user-yp9pc3rh6k 14 дней назад
Hi Quinn: Regarding cutting the stack to length, I have successfully used my dry-cut cutoff saw to cut copper tubing for plumbing work. Use WD-40, and feed VERY slowly so as not to have the blade grab the tube. Cheers!
@twotone3070
@twotone3070 2 года назад
A Blondihacks/Mr Crispen colab, a match made in engineering heaven.
@thomasthecrunkengine3512
@thomasthecrunkengine3512 2 года назад
I love the idea of the kitty conversation corner, absolutely amazing!
@Blondihacks
@Blondihacks 2 года назад
She’s never wrong
@zzmike
@zzmike 2 года назад
Just discovered your channel a day or three ago, and have greatly enjoyed watching many of your videos since. Great content, delivered perfectly. Thanks a bunch for the entertainment and insight! --Mike
@blainedyck3836
@blainedyck3836 2 года назад
The way I see it , it sucks that a person makes mistakes but if you don’t make mistakes you don’t learn . You learn from it and move on , that’s life
@fellipec
@fellipec 2 года назад
The bolt mass manufacturing was super super cool!!!
@SkeeterPondRC
@SkeeterPondRC 2 года назад
Horray! New Blondihacks video!
@AMRosa10
@AMRosa10 2 года назад
I was thinking last night "well, at least there will be a new Blondihacks video tomorrow...."
@ErikBongers
@ErikBongers 2 года назад
I'm impressed that you used a tape measure with this futuristic and novel unit system called metric.
@AMRosa10
@AMRosa10 2 года назад
Quinn may live in the US, but that is because she was abducted from her home in Canada and smuggled across the Northern Border by machinist elves working for Bad Santa.
@sledgehammer9966
@sledgehammer9966 2 года назад
I think its really impressive that you got it round again. Tried to sth. similar once and failed miserably, so nicely done! ;D
@gjkozy
@gjkozy 2 года назад
Glad you're honest about mistakes. I make them often too many I don't see coming.
@ericmulder5789
@ericmulder5789 2 года назад
Oh nice, measuring circumference with a metric measurement tape in centimeters. Makes me (a Dutch guy) happy 😆
@fredmorton1631
@fredmorton1631 2 года назад
Very nice job all round. A little chamfer on the hex heads would maybe given them a little les of a 'cut' appearance, but hey!... whatever fires your boiler! stay safe.
@robertmatel8136
@robertmatel8136 2 года назад
I second that idea.
@Blondihacks
@Blondihacks 2 года назад
Agreed- that would look nice
@daniel_bohrer
@daniel_bohrer 2 года назад
Yaay, transparent talks about failures… uhm, I mean… yaaaaay, Sprocket content! 😻 All kidding aside: the error culture on this channel deserves everyone's respect.
@mousemade1
@mousemade1 2 года назад
It's looking good Quinn! When you are 'centre finding' using your rule you may find it easier to use a spring loaded tap follower instead of a centre drill. It takes care of the vertical movement for you and you don't have to chase the quill all the time.
@RichardBetel
@RichardBetel 2 года назад
"Nailed it!" well, yes, but technically, you screwed it!
@mrimmortal1579
@mrimmortal1579 2 года назад
I thought she bolted it…
@d00dEEE
@d00dEEE 2 года назад
@@mrimmortal1579 Bolting after screwing is a common occurrence in these sorts of things.
@twotone3070
@twotone3070 2 года назад
@@d00dEEE Love it.
@tasesq
@tasesq Год назад
Your match drilling comment is the way we do it in aircraft sheet metal. Drill a small hole through all the parts in one location, cleco it together then drill all the others using a cleco in each hole as you go. Then remove one cleco at a time and ream to final size. You could have also dimpled the ring (using a dimple die set) and countersunk the firebox and boiler skin - then flush riveted it together.
@Preso58
@Preso58 2 года назад
Copper is the devil's metal. Nice recovery.
@donsengine3158
@donsengine3158 2 года назад
Nice to see I'm not the only one that uses a trash barrel as a paint booth... good job!
@andrewcampbell4396
@andrewcampbell4396 Год назад
Well done got there, one of the difficulties with drilling the ring is that it must be an extremely tight fit around the tube, yours showed signs of being very slightly to large, this is going to compound the very small expansion of the ring caused by the drilling of the holes, this is especially prevalent on thin material. One way round this problem is to wrap the material round the cylinder and drill the first hole and bolt it, remove any clamps and retighten the ring, drill and bolt the next hole, continue in this manner until you reach the final hole. Rather than silver soldering the joint a swaged and lapped joint with a bolt is a good way to finish., space the bolt holes accordingly. Other people have made great suggestions, when it comes to the home builder many of the most important techniques may not be known, I love watching your vids as I have encountered all of the same problems that you have had but you have the intelligence and bravery to show them on line.
@davidjohnston1971
@davidjohnston1971 2 года назад
Metal polishing brass/ copper, nickel silver ; Get Bobbing compound for removing sand paper and other scratches, will also remove surface porosity. Brass/ copper finish polish with Green Chrome compound, this brings up a beautiful, bright polish. For NS use White Diamond compound. Try 0K solder (zero K) a gold colored solder with characteristics of silver solder, blends perfectly with brass. Rio Grande (not sponsored) jewelry supply is a good source.
@Blondihacks
@Blondihacks 2 года назад
Good tips, thank you!
@MachiningandMicrowaves
@MachiningandMicrowaves 2 года назад
Nice save! I've had too many nightmares with machining horrible squishy, gummy C101 copper, so now I use the short-chipping C109/CW113C Tellurium copper or C111 with sulphur. Can't bring myself to type "sulfur" as we are supposed to these days. Anyway, my life is transformed and I can flycut copper blocks without tearing or chatter
@toolbox-gua
@toolbox-gua 2 года назад
Another great video. As is tradition!!!
@paulthomas3782
@paulthomas3782 2 года назад
Nice recovery Boiler is looking awesome.
@darrenshepherd3984
@darrenshepherd3984 2 года назад
For some reason I love them little brass hex head screws/bolts more than the intestine bits. Cheers blondihacks ta.
@componenx
@componenx 2 года назад
The form tool idea is a good one!
@fredflintstone8048
@fredflintstone8048 2 года назад
Ahh , that sinking feeling we all get when we didn't pay attention when we really needed to and work on the wrong end of a part. Since I know I can do that myself I tend to think ahead and use my sharpie to clearly mark things in such a way so I can't miss it.
@dickvercouteren1424
@dickvercouteren1424 2 года назад
There once was a Finn named Quinn, from her shop came a terrible din, her soldering used to be funky, now it's the best, no time for rest, all hail the Mighty Quinn Dunki !
@Chlorate299
@Chlorate299 2 года назад
12:30 - I bought a pair of those Knipex parallel jaw pliers just the other day! I wandered around the house looking for things to unscrew because....you know, new toy.
@Chlorate299
@Chlorate299 2 года назад
Also that custom form tool trick is amazing, will have to remember that.
@joevostoch8768
@joevostoch8768 2 года назад
I am working on a project which has two guide rails, an upper and a lower, for a small conveyor belt. The base of the guide rails are each made from 1 1/4" x 36" x 1/16" Aluminum flat bar stock with a 3/4" x 1/2" x 36" Aluminum angle running down each side underneath the base to form a channel with 3/4" tall sides and 1 1/4" wide. These three pieces bolt onto small 0.5" x 1.5" x 0.5" mending plates in 4 places using 8 6-32 x 3/8" flat head bolts that screw into J type 6-32 speed nuts. The mending plate has 3 5/32" inch holes in it 1/2" apart and the speed nuts are clipped over the outer two holes. I had to use a Dremel tool to shave 1/16" off one side of each speed nut as they were too wide to fit under the outer holes in the mending plates. So I have a 3 layer sandwich of 24 sheet metal holes that have to line up over a distance of 3 feet. The top hole had to be countersunk as well so the bottoms of the guide ways would be smooth. Lining up 24 holes through three pieces of sheet metal twice, one for the top and once for the bottom, definitely turned out to be the hardest part of the project. I spent the last several days "adjusting" a few of the holes to get everything to fit then half of today deburring, sanding, cleaning with Acetone, and finally polishing them. They look great just like your project does but I never thought it would be so difficult. Wish I could send you a photo!
@backtoearth1983
@backtoearth1983 2 года назад
You paint on top of your wheely bin.... I see you too are a man of culture.
@Blondihacks
@Blondihacks 2 года назад
Woman of culture, perhaps 🤔
@dragade101
@dragade101 2 года назад
Thats a smart way to form tubing!
@HexenzirkelZuluhed
@HexenzirkelZuluhed 2 года назад
Those mini-bolts are my favorite this episode. Great technique.
@firebird8600
@firebird8600 2 года назад
Yay Blondihacks! [Forgot to comment yesterday on my lunch break when I started watching the video]
@vaderdudenator1
@vaderdudenator1 2 года назад
Awesome video as always? I try not to armchair quarterback too much but considering the softness of the annealed copper, this might have been a perfect application for a 5-40 form tap to make the threads a bit stronger
@MachiningandMicrowaves
@MachiningandMicrowaves 2 года назад
Excellent point. I use metric form taps in copper, and it has made my life so much easier. Making 800 M3 tapped through holes and 200 M2.5 blind holes in 12 mm copper bars, I snapped two drills and three taps in the first 150 holes. I swapped to a 2.75 cobalt stub drill and a forming tap and the rest of the holes went perfectly. I also wrecked three 5mm carbide end mills removing the broken taps, but managed a Quinn-level recovery by reaming the hole to 6.00 mm, making soft rivets and peening them, then re-facing the part. Redrill and tap and you'd never know. Definitely a +1 for forming taps.
@softyzz69
@softyzz69 2 года назад
Great job as always, thank you for the update
@tristin5723
@tristin5723 2 года назад
When I worked on aircraft I was tough that riveting sequence is extremely important with sheet metal. I believe the same process happened on the brass band. When you drilled there was some growth in the material that was compound when going in radial sequence. If you where to drill opposing sides sequence simulator to torquing on a car wheel this might have been minimized.
@Cashatoo
@Cashatoo 2 года назад
That lil boiler is looking like IG-11, ready to make us tea and scald anyone who dares to threaten us.
@joshwalker5605
@joshwalker5605 2 года назад
content-free comment to drive engagement for my favorite channels
@rx1laser
@rx1laser 2 года назад
Great! Recovery... Well Done!
@007Moron
@007Moron 2 года назад
Nice recovery! Wise people watch and learn from other people's mistakes. And, I shall note, you never have a hissy fit (on camera at least)! Kudos to you for showing how you failed, and what you did to recover (including the notation of a pipefitter's suggestion to help solve the problem).
@jimsvideos7201
@jimsvideos7201 2 года назад
I admire equally your process, your results, your candor and Sprocket 😊
@LockeLeCruset
@LockeLeCruset 2 года назад
As a tool-oriented-guy (I hate toil), I really love what you did to batch up those bolts. I'll have to write that down for when I get the shop set up. I also like the way the band looks with the staggered bolts. The wood lagging will probably give this a nice, arcane look.
@ron827
@ron827 2 года назад
Success is achieved when one exhausts all the wrong ways of doing something.
@PrimalEdge
@PrimalEdge 2 года назад
I’ve been watching machinist videos for years now, and it took RU-vid this long to recommend your channel. I’m both pissed and excited. I’m excited that I found your channel but I’m pissed it took RU-vid so long. Great Contant! I love this project. I’ll be binging your channel!!!! ATB
@andrewfanner2245
@andrewfanner2245 2 года назад
Looking good. Seems that Sprocket is pretty switched on as well, judging by the warning or commenting miaows, ++Dreamie:-)
@AmateurRedneckWorkshop
@AmateurRedneckWorkshop 2 года назад
Another excellent video, thanks.
@mith5168
@mith5168 2 года назад
Use a automotive hose clamp to “stiffen” the tube when using internal jaws on lathe chuck.
@robertwalker7457
@robertwalker7457 2 года назад
I feel much better in myself knowing that some one else uses their wheelie bin as a spray booth. Thank you and nice work on the boiler.
@pesterenan
@pesterenan 2 года назад
That mass produced forming tool was really cool! You nailed indeed! Well, you screwed it, I guess. English is not my main language. :D
@terrytopliss9506
@terrytopliss9506 2 года назад
Well done Quinn,Mr Crispin’s channel is usually interesting.👍👍
@Blondihacks
@Blondihacks 2 года назад
He’s brilliant. Love his content
@mrimmortal1579
@mrimmortal1579 2 года назад
@@Blondihacks I found his channel after you mentioned him once before, and have loved his content ever since. Your previous mention earned him a huge jump in subscribers, he actually commented on that in one of his videos. It’s good to see RU-vidrs supporting each others’ work!
@djhscorp
@djhscorp 2 года назад
Sorting the problems is a skill in it own. Enjoy your vids. Thanks.😁
@justovision
@justovision 2 года назад
Now you have a little steampunk friend!
@vicmiller7191
@vicmiller7191 2 года назад
this is going to be nothing less than a work of fine art. I love the little bolts.
@LaddGardner4
@LaddGardner4 2 года назад
Showing the mistakes along the way is great, and the final result is impressive. Nice, work, Quinn.
@chrisbaker3844
@chrisbaker3844 2 года назад
Mistakes are only mistakes if you keep doing the same thing and not learn from them. Another great video
@rpavlik1
@rpavlik1 2 года назад
Ok, that make-it-round trick is really awesome. So is the bolt mass production cutter. The grill paint is pretty good, have used it. If you ever want anything a pretty bright orange (like the color of Simplicity lawn equipment), glossy, and high temp capable, Rust-Oleum also makes a "Chevy Red" engine enamel spray paint.
@michaelryan6884
@michaelryan6884 2 года назад
Nice job and it does look good!
@AdeSwash
@AdeSwash 2 года назад
Lovely work there Quinn - big thumbs up :)
@keithpattison6763
@keithpattison6763 2 года назад
Hello Quinn, during my apprenticeship in fitting and turning, I used to make up all types of shapes of form tools to set up in automatic and capstan lathes. Speeds up the process by having less tools to do the job, nice one.
@davidtaylor6124
@davidtaylor6124 2 года назад
Love the form tool! The copper dig in was no surprise, because copper. I did notice you flipped the boiler when picking it up, but only right after you said it and primed the alertness. I probably would have done one hole in the ring and the firebox, tapped it, put a bolt in, and then done the others straight through tapping size with clamps to try and keep the ring in vertical alignment. But I would have not done the clamps up tight enough and the ring would move and it would be wonky. So I'd open the holes up into slots! I use aluminium inserts for brass & bronze and they're fantastic. I've used them on steel occasionally, with a very good result. I assume it's just because they're so sharp. But that's hand-feeding and not much depth of cut for the steel. Thanks for making these videos, I look forward to seeing them each week.
@paulmorrey733
@paulmorrey733 2 года назад
Thanks Quinn
@squelchstuff
@squelchstuff 2 года назад
SPOILER! Traditional face off results in a smackdown, but Quinn has the brass to claw back a result.
@Baldorcete
@Baldorcete 2 года назад
A trick I seen Keith Appleton use for the bolts, and looks veri nice: Use a bit of threaded rod and fix a nut to it with thread locker. Rod should protude the same in all nuts. Now you have bolts that look a lot more like the real thing.
@mikelamuraglia5645
@mikelamuraglia5645 2 года назад
Looks Great
@gavdawiziscool
@gavdawiziscool 2 года назад
We all know there's more to come but that boiler looks so ready to steam! Can't wait for the next instalment 😁
@tarehjernetarehjerne4082
@tarehjernetarehjerne4082 2 года назад
I have nearly the same lathe as you and I went ahead and replaced the motor with a servo. It gives tremendous low speed torque. To the point where it cannot be stalled. I would recommend anyone to do this
@amcconnell6730
@amcconnell6730 2 года назад
The thing about this channel is that there isn't enough Sprocket. :)
@Jeroendorrestein
@Jeroendorrestein 2 года назад
Great job. Love the way you show your mistakes and how to fix and learn from them. Keep it up
@dangerrangerlstc
@dangerrangerlstc 2 года назад
Neat watching the production method on your hand made bolts. I'm not trying to tell you how to make your own project, but I wonder how rivets would work on your little ring? Would kind of match how boilers used to be made with heavy rivets, at least on the steam traction engines I'm used to seeing. Again, your project, make it how you want. I'll enjoy it either way. This steam engine and boiler project is what earned a sub from me.
@brianhaygood183
@brianhaygood183 2 года назад
I'm sure glad management stepped in on that content decision at the beginning of the video.
@robert_g_fbg
@robert_g_fbg 2 года назад
The Frankenboiler lives! 😁👍🏻
@ChristopheD_
@ChristopheD_ 2 года назад
The Blondihacks Way :-)) ❤
@RichieCat4223
@RichieCat4223 2 года назад
I would have liked to have seen a bevel on the head of the brass bolts.
@manythingslefttobuild
@manythingslefttobuild 2 года назад
Great video Quinn
@jonjohnson102
@jonjohnson102 2 года назад
A brass wire mesh in the firebox might look cool
@JamesP_TheShedShop
@JamesP_TheShedShop 2 года назад
The holes at the bottom are for solder flow......yeah that the ticket.😁 Rock on Quinn.
@Jables166
@Jables166 2 года назад
I've had great results using brazed carbide tools with a big radius "scoop" ground into the top. The extreme positive cutting action and sharpness are a must have to reducing the cutting pressure. They work great for any soft mat'l and the low cutting pressure is great when you need to hog off a lot of mat'l on a smaller or belt drive lathes, however be warned it is a delicate grind and the chips are not the friendliest depending on what your doing. Cant wait to see this project finished, it has been a great journey to watch!
@tdck2978
@tdck2978 2 года назад
It keeps getting better and better.
@ericg7044
@ericg7044 2 года назад
Could it be that the brass ring stretched or deformed a little bit causing the holes to not line up? Since it's so thin. Also that bolt making tool was amazing.
@BrianFullerton
@BrianFullerton 2 года назад
Very difficult to keep the pattern when drilling on an angle from the inside during the second operation. Not sure what might have gone bad in the original operation. Possibly backlash in the rotating head, or misread the scale, or a burr left after the center drill caught the drill tip and pulled it off, or the center drill did not go deep enough into the curved OD to keep the tap drill concentric. Easy to lose both precision and accuracy on small holes like those. 1/64th off on a #5 screw is a large fraction of the diameter. 1/64th on a 1" bolt is not normally a problem.
@roundtuitracingaz132
@roundtuitracingaz132 2 года назад
I think the problem lays in the fact they are different diameters. Even though the same process was used for drilling it would seem it should work. Someone good with geometry may be able to explain it. I have seen weirder stuff happen before.
@bobvines00
@bobvines00 2 года назад
Quinn, thanks for sharing the "oops" _and_ your fixes again! ;) You should also get a Mr. Pete-type turntable for making painting small parts like your turntable much easier! I think you'd like that.
@markbernier8434
@markbernier8434 2 года назад
Clamping the three pieces would probably distort them. A quick spray of CA adhesive would hold well enough and a little heat just pull it apart.
@ssboot5663
@ssboot5663 2 года назад
Nice! Very Nice! YOU ARE so patient and so talented!
@markkouri9837
@markkouri9837 2 года назад
That HSS tool for mass producing the bolts was a clever idea.
@paulsto6516
@paulsto6516 2 года назад
Good show!
@spider616
@spider616 2 года назад
Please keep sharing your mistakes and whoopsies, it makes me feel less bad about the mess-ups I make lol. I love learning from your vids.
@EyeKnowRaff
@EyeKnowRaff 2 года назад
Should totally use U 235 & U 238 as the heat source. Wait, that's basically a small modular reactor (SMR). Nevermind.
@BrianEltherington
@BrianEltherington 2 года назад
Bonus! No one can accuse you of passing the buck.
@KevinWoodsWorkshop
@KevinWoodsWorkshop 2 года назад
Looking good so far. A lot of work goes into making a boiler but worth it in the end.
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