Building a 3D Printed Wankel Powered Paddleboat

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Using Integza's compressed air powered wankel engine, I built an old-fashioned paddleboat. But because I over-do everything, I also designed a 3D printed air regulator to significantly increase engine runtime, and I learned how to run CFD (Computational Fluid Dynamics) analyses in order to over-optimize my hull and paddle design. The CFD was definitely overkill, but it was fun to learn and really cool to see how minor design changes can significantly impact fluid dynamics.
Check out Integza's channel and his Wankel related videos here!
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• Compressed Air Triangu...
And as always, the project is fully open-sourced (with minimal documentation of course!)
github.com/DDeGonge/AirWankel...
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29 май 2021

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Комментарии : 658

@3DprintedLife 3 года назад

Thanks for watching! And an extra special thanks to the man, the legend, Integza. If you somehow have never heard of him, check out his channel! ru-vid.com

@TheCustomFHD 3 года назад

Nooo waay integza makes a car, and you make a boat!

@friedtomatoes4946 3 года назад

you can use the co2 canister. they are really safe actually. Bikers use them all the time, so long as the device that punctures them is store bought you will be fine. Keep in mind that these things are way over engineered to not explode. I have used them my whole life and misused them as well and I have never seen one get so much as a dent. (1000psi helps with that lol)

@casperdh 3 года назад

Hey, you used a rubber band as a belt. You held it on the engine side with a deep groove. You should try to make it more ball-shaped. Flat rubber bands actually walk up these walls, so if you make it more like a sphere, it’ll always end up on the center of the sphere.

@brucebaxter6923 3 года назад

You smart. I follow you. Love your regulator design. Looking forward to the liquid piston design. Have you looked at how good the old spring ball and cam air control was for controlling power over a range of pressures?

@brucebaxter6923 3 года назад

Have you considered an air powered triple expansion steam engine print?

@BartJBols 3 года назад

If a rubber band keeps climbing out of the groove try making it bulb outwards, the rubber band will climb the top of the ball and stay centered.

@greenpaper1234 3 года назад

ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-TNuzi-jMXoY.html

@fabian7051 3 года назад

just wanted to say this too. Or he could use a round rubberband. This would stay in the groove. This would also help the torque, cause it looked like it was rubbing against the paddlehousing because of this effect

@Steph.98114 3 года назад

That's what I was gonna say

@Mike-oz4cv 3 года назад

Yes, it looks kind of counter-intuitive but it’s really the way to go.

@henryreimer8310 3 года назад

I come looking for this exact comment!

@andrewgoodenough2589 3 года назад

Delicious counterweight? Might be your last collab with Inetzga

@jhondough9289 3 года назад

Yup

@thereinthetrees_5626 3 года назад

Inetzgas Wankel engine car was absolutely horrible, he made 0 adjustments to his first design. I lost so much respect for him. It honestly made me question his other projects

@ferrumignis 3 года назад

@@thereinthetrees_5626 _" I lost so much respect for him."_ Pathetic.

@2toes2good15 3 года назад

@@thereinthetrees_5626 have you made your own wankle engine then?

@thereinthetrees_5626 3 года назад

@@ferrumignis What’s pathetic about it? His last video was pathetic

@IsmaelVazquezJr 3 года назад

1. Float 2. Don't sink 3. Move forward That made me lol. Great video!

@enzochoi923 3 года назад

Can't wait for the liquid piston rotary!

@THESLlCK 3 года назад

I freaked out when he said that

@BartJBols 3 года назад

Maybe reduce the hull to merely protecting the engine and housing the paddle, and then use 2 pressured water bottles as pontoon. More air, less mass since you dont have the need for a large hull and less frinction since the bottles are aerodynamic already and lighter then 3dp buoyancy

@3DprintedLife 3 года назад

Ohhhh that's a great idea!!! V2 I suppose :)

@THESLlCK 3 года назад

or add hydroplanes

@lubricatedgoat 3 года назад

Was thinking exactly the same thing

@THESLlCK 3 года назад

@@lubricatedgoat fantastic name you have

@lubricatedgoat 3 года назад

@@THESLlCK Why thank you kind Mike. Why the Mike can't everyone have such a Mike name? They're missing out.

@DantalionNl 3 года назад

Rubber bands need a convex curve to stay in the center instead of a concave curve, that is why the rubber band was giving you issues. This video of steve mould shows you why this happens: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-TNuzi-jMXoY.html

@tissuepaper9962 3 года назад

I was literally just on integza's latest video talking about needing a regulator and then I got recommended this video. Also, you should use crowned pulleys for your belts to keep them from slipping off.

@3DprintedLife 3 года назад

Haha perfect 😄 and thanks for the tip!

@TuttleScott 3 года назад

@@3DprintedLife which was in another video I watched yesterday. coincidence???!!! ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-TNuzi-jMXoY.html

@Suo_kongque 3 года назад

I was about to recommend the crowned pulley , but came to check to make sure I wasn’t just repeating what someone else said.

@Suo_kongque 3 года назад

@@TuttleScott we are the same person

@tissuepaper9962 3 года назад

@@TuttleScott there's a Matthias Wandel video from 11 years ago that covers crowned pulleys as well, check it out if it hasn't been recommended to you already.

@dave_jones 3 года назад

Very cool, great project. Would love to see further iterations. I have a very soft spot for 3d printed engines, keep pushing!

@ParadigmUnkn0wn 3 года назад

I know this is going to sound counterintuitive, but instead of a deep groove, use a convex surface on the pulley. It's the same concept bandsaws use. The belt wants to climb naturally, so in a groove pulley it will try to climb out. On a convex pulley it climbs to the center.

@boazmulder1934 3 года назад

For the rubberband issue you can use an crown pulley, I think that’s the name, but it is a pulley shaped the opposite way as you have now. Due to the stretchyness of the rubber band it Will seek the center of the pulley and will not fall off.

@raymonroe1983 3 года назад

Actually I seen Integza's first but. I am glad to find another channel.

@keysimfr 3 года назад

Damn, that's some super clean video. Congratz ! I love it

@Stiinno2 3 года назад

It’s pretty cool that integza and you made a use for that Wankel engine and both in a different way, I really enjoyed both videos 😁

@3DprintedLife 3 года назад

Glad you liked it! There was some coordination to make that happen :)

@Vinnidict 3 года назад

Check out Steve moulds video about convex pulleys, your rubber band slips off because it needs to be convex, not concave!

@simonl7784 3 года назад

...As recently demonstrated by Steve Mould: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-TNuzi-jMXoY.html

@Matt-go6wo 3 года назад

Love the collaboration, awesome build!

@bazzasoutdoorsandhunting1122 3 года назад

I love rotaries and work on lots of them. This is really cool to see. Keep up the good work!

@3DprintedLife 3 года назад

Thanks, will do!

@rklauco 3 года назад

Working with Integza and calling tomatoes as "delicious counterweight" is a heresy, I guess :D

@jaspervandenameele4834 3 года назад

About the elastic band, you should make the groove outward! This smart British big youtuber (sorry forgot his name haha) just recently made a video about this. It's really interesting!

@diamonddogie 3 года назад

Steve Mould i suppose?

@jaspervandenameele4834 3 года назад

@@diamonddogie yes thank you haha

@GogogoFolowMe 3 года назад

Exactly my tought ! It was Steve Mould

@NicAqueous 3 года назад

What a well presented video. Subscribed!

@RDTOYS 3 года назад

Superb with 3d printing quality was superb

@conradinkranz4968 3 года назад

massively underrated channel, keep it up :)

@rolandorodarte893 3 года назад

woww awesome video they just keep getting better and better!!

@3DprintedLife 3 года назад

Sorry, who dis?

@godsonjoseph 3 года назад

Subscribed. Cool video.. you got through all that trouble of using CFD for a small boat! props to you!

@3DprintedLife 3 года назад

Much appreciated! And yeah, certainly overkill but it was fun!

@Turtle_1976 3 года назад

Is it bad that I somehow miss your old dorm room videos?! These new ones are just too polished! 🤣🤪

@3DprintedLife 3 года назад

Ikr, I really need to stop putting in so much effort :D

@quadracycle4000 3 года назад

Read up on crowned pulleys to stop that band falling off! Brilliant video mate

@dleivam 3 года назад

I'm a subscriber of your channel and Integza's and I thought what a coincidence to see two channels uploading a video about the same engine at the same time.. Now I know why..

@TheSuperduperzach 2 года назад

Im excited to see the liquid piston

@IdRatherBeMaking 3 года назад

Ditto on the Bart Bols thread comments, you need a crown pulley. Krasum H linked the full video explaining why. Love the build, and your presentation was great. Thanks and keep it up!

@stefanguiton 3 года назад

Excellent content! Subbed

@jvonkas6542 2 года назад

pulley wheels for rubber bands have no "fences" but simply a roof shaped ridge in the center of the pulley. The rubber tends to climb up any rise and so will stay in the center of the pulley. My daughter figured this out in a school project - fastest rubber band driven vehicle.

@LanceThumping 3 года назад

I posted on Integza's video on the engine and I think it's relevant here also: I think the engine would be better if instead of using a bypass, it was dual in/out. They could always be connected via a splitter to the same source and allowed to free vent on output. Then each half of the engine would be used for the motion and it would likely increase the torque you could get out of it.

@benjaminsteakley 3 года назад

This was great, thank you for explaining why it would be beteer to use a regulator than using a smaller outlet. Nice fly wheel and pulley. What would it take to design a 3D printable compression tank.

@djangonstewie5914 3 года назад

the pulley on your flywheel is concave, which is making your rubber band spend a lot of energy trying to jump off the pulley.If you make the pulley on your flywheel convex, then the band will stay on the flywheel without using much energy, which will translate to longer run times. also if you use a 2L bottle, then make the boat longer and wider.

@AmaroqStarwind 2 года назад

You should premix your resin with graphite. And because you're not combusting anything inside your rotor, you could probably add some silicone grease to it as well. I'd also suggest putting a superhydrophobic coating on your entire boat, such as using fumed silica or lycopodium powder.

@googlefuuplayad9055 3 года назад

10:52 nice Sirene in the Background 😉 And nice Vid! 👍👍👍

@TioDave 3 года назад

Damn, my suggestion on Integza's video was to make a liquidPiston x engine.

@Aupexx 3 года назад

I'm working on a two rotor version of the integza engine to counteract the natural vibrations of the single rotor. I plan on feeding the exhaust of the primary rotor to the secondary since there shouldn't be any contamination from combustion.

@t_c5266 3 года назад

The rubber band in the deep grooves wants to climb out of it naturally. use a crowned pulley and it will actually self center due to the stretch of the band. Steve Mould did a very good video on this. Its counter-intuitive, but it works perfectly. edit: guess i should have read the comments. That video hit everyone's feed a couple days back and so we all commented about it.

@3DprintedLife 3 года назад

Yeah a few people mentioned this! If only his video came out a week sooner!

@t_c5266 3 года назад

@@3DprintedLife I'll offer different advice then lol The boat is too flat on the bottom and therefore doesn't have a self stabilizing hull. giving it more of a V hull shape would keep it from wanting to fall over so much

@3DprintedLife 3 года назад

Oooh that's a new one, I figured there was a reason most boats weren't flat but I figured it was more for efficiency, not stability. Thanks for the tip :D

@Shadow__X 2 года назад

I learned from Steve mould that curving pulleys outward actually prevents flat belts from slipping off, you should try that in the next iteration if there ever is one

@EraYaN 3 года назад

If you are using a stretchy flat belt, instead of grooves you want essentially a positive curve (bulge if you will) on the outside of your pulley because of weird physics, that way it will self straighten and align.

@aleatza 3 года назад

I like the idea behind the pressure regulator. Is possible to use it with a co2 cartridge? The problem with the integza car is that it loses half of the power due to the initial overpressure

@aminghafoori6496 3 года назад

i discovered your RU-vid channel via integza's video

@3DprintedLife 3 года назад

Awesome, welcome!

@nrxpaa8e6uml38 3 года назад

Hey! To keep a rubber band stable on a pulley, you need to do the opposite: Make a crown, not a groove. It’s counter intuitive, but the band wants to climb up to the highest point, that’s why it kept climbing out of the groove. If the highest point is in the middle, it will be stable.

@bryanlu93 3 года назад

The rubber band issue is actually counterintuitive. Steve Mould did a perfect video explaining it titled, "The Band Should Slip Off But It Does The Opposite!" The way you designed the bands to sit on concaved pulleys will actually encourage the bands to climb up the sides and fall off, since you are using a wide band rubber band.

@jameslmorehead 3 года назад

YAY Liquid Piston!! I'm no investor, but I love that engine. I've love rotary motors since my first car, a 71 Mazda R100 with a 10A Wankle in it. The Liquid Piston motor is the future of rotary motors.

@Vanzzzzzzzzzz 3 года назад

What if you put two bottles, one per side to balance it (kinda like canoes with counterweights) so you add more capacity and stability?

@markmaker2488 3 года назад

9:40 Here’s a little tip to stop the rubber band from falling off, the pulleys need to be convex instead of concave if you’re running a flat belt.

@yaboinick3562 3 года назад

Integza you aren't mad about him calling your worst enemy, tomatoes a tasty counter weight. I guess no one noticed

@luckylarry5112 3 года назад

Just let it tow the bottle. Great vid!!!!!!!

@zarking7167 3 года назад

One of the reasons your belt might be climbing is because its groove is concave, which gives it a wall to climb. If you want Steve Mould has a really cool video on crowned pulleys that explains why this happens.

@SPJ-88 3 года назад

Crowned pulley belt drive is preferred for flat rubber belt. The belt would self-centre itself on the pulley. The reason why the belt kept climbing out from your pulley design is because of how flat rubber always 'climb' on higher level side instead of falling into the ditch. There are quite a lot of videos about crowned pulleys on YT.

@momosapien9189 Год назад

About the rubber band jumping out, I once learned that you need a reverse grove for a beld to stay on. But i am not sure if it works on a small scale like this.

@kaleygoode1681 3 года назад

When using a rubber band, counterintuitively, use a bump instead of a groove for the pulley and it will centre itself (belt sanders use this principle)

@parallelhighway4191 Год назад

I think you need air injector that will be controled by microcontr ler for maximum air economy also can you use a bootles as a floats for the boat it will be more air for engine and boat will be more stable im thinking about two spaced 2 l bottles and engine in the middle

@PaulMurrayCanberra 2 года назад

Rubber band trying to escape from the groove - bandsaws use a crowned wheel to hold the blade. Counter-intuitive, but the geometry of how a band slips off a wheel makes it work.

@ChristopherLien 2 года назад

For belt tracking with a flat belt (like your rubber band), what you really want is a convex pulley. There are lots of good explanations for why on youtube; but that could be a simple upgrade to the belt drive.

@tristanw5390 3 года назад

A simple solution to your stretchy belts, instead of going the bell pulley route, use large o-rings. I've used them on many university projects in the past and have worked well. I normally use Nitrile o-rings. If you're a savvy shopper you can buy them in bulk and have plenty spares of various size on hand for future projects.

@miked5444 3 года назад

I don't think Integza would approve of your delicious counter balance haha.

@RinksRides 3 года назад

flat belts require oval pulleys to self-center, quite efficient. Or use an O-Ring as a drive belt. Also, you could have a 3D printed drive train of gears going from the Wankel to the paddle wheel.

@varshapatel704 3 года назад

we want to see more about wankel rotator engine

@3DprintedLife 3 года назад

There will be more rotary air engine videos! But I like to work on a bunch of different projects so it'll probably be a few months until the next one :)

@kostich2975 3 года назад

You can put a bottle on a long beam and use it as an outrigger to prevent the boat from flipping

@Adoroam 3 года назад

instead of a groove, you could use a convex. i know it seems counterintuitive but with wider belts it keeps it on.

@revvyishonisd5027 3 года назад

You want to use a convex curve on your pulley to keep the rubber band centered. It’s counter intuitive to think a band would stay centered on a bulge rather than centered in a groove. But that’s exactly what happens. It’s called a crowned pulley and it’s necessary with band driven mechanisms, like belt sanders and whatnot. It’s a mechanic of the band itself, rather than the pulley. If you use a band that’s as thin as it is wide then you would make the pulley concave like you did. Which is probably why it would on run when you ran the belt on its side, the thin part of the band

@James02876 3 года назад

I hope you send Integza the build files for the regulator. I curious to see if it'll stand up to the pressure from the co2 cartridge, and how much faster and further the car could go.

@3DprintedLife 3 года назад

Yeah, it would probably explode lol but I'll see if he wants it!

@mrchangcooler 3 года назад

9:40 I've learned recently that if you you're using a band you want to use the inverse of a groove if you want it to stay on, otherwise it will crawl out of a groove.

@Bretaxy 2 года назад

I feel like this channel is apart of the robot overlord takeover move.

@747technics8 3 года назад

Awesome!

@matejvrabel 3 года назад

Use a bump instead of the groove on the pulley. It is a self centering mechanism and keeps the rubber band nicely in the middle.

@Unmannedair 3 года назад

The reason your rubber band kept climbing off the pulley is your pulley was concave instead of convex. If you print a pulley that looks like a squashed sphere it won't try to climb off of it. Instead it will self-center. It's not very intuitive. In fact it's very counterintuitive.

@AgentWest 3 года назад

Instead of making the pulleys concave with deeper grooves, make them convex. In other words, rounded 'out' instead of 'in'. The flat belt or band, in this case, will actually climb up the shape and self-center on the pulleys. Steve Mould just published a video explaining why.

@Josh-ho1pe 3 года назад

its surprising that a channel with such high quality, and interesting videos has so few subs... yt algorithm sucks. prove me wrong.

@AtomikBanane 3 года назад

The plastic bottle you are using already have a very efficient boat shape. You could use it as the boat's body, instead of putting it on top, reducing stability. If your engine setup is airtight, fixing under the bottle (under water) would give you a good stability. It requires to add a cone in front of it to reduce drag. The add two lateral floats to the bottle to prevent any spin, put the paddle wheel on the back and you have a light speedboat.

@pedrogil9092 3 года назад

Maybe something like a catamaran with a dual bottle/hull configuration and all the mechanical parts in the middle could even be able of RC direction; whit more air capacity, and less weight can give you more run time, and if you uses a propeler instead of the paddles you get no rubberband isues.

@thescubersteve5214 3 года назад

Try using an O-ring as a drive belt. Less stretchy, available in a lot of sizes.

@mikpiotto 3 года назад

The elastic band will always climb out of the grooves of the pulley wheel because it has elastic properties. To avoid this you have to make the pulley wheel exterior convex. This also may require a larger thickness of the wheel.

@3Drcnc 3 года назад

Extremely fun and interesting video. Small tip is to use convex pulleys (largest diameter in the center) if you use a rubber band as a belt. Seems counter intuitive but that is actually the case. It won't slip off.

@3Drcnc 3 года назад

Oh well, I guess this was already well known in the comments.

@3DprintedLife 3 года назад

Hahah yeah, just a few times 😁 if only that video came out a week sooner

@thesoupin8or673 3 года назад

Great video and collab! It would be really dope if you did more boat content and got good at making them, I know this one didn't exactly go as well as you had hoped. You should do one powered by a Stirling engine!

@3DprintedLife 3 года назад

I'll definitely be making more, most likely starting with the liquid piston engine and going with a catamaran type design using 2L bottles as pontoons, plus switching to a propeller which will be way way more efficient! But I have one or two other projects in the queue still!

@thesoupin8or673 3 года назад

@@3DprintedLife Very exciting! Really looking forward to it. I really love boat content like the stuff rctestflight does, I can't get enough of it. Ooh, a submarine would be cool, or maybe a sailboat? That could be a fun design challenge. Anyway, love your stuff, and I'm looking forward to your next video!

@sajalacharjee7008 3 года назад

Super cool

@TDOBrandano 3 года назад

Have you considered using crowned pulleys? they should work fine with a flat rubber belt

@kurzey8532 3 года назад

Great Video, I need to make one of these! Perhaps a 3D printed chain would work better than an elastic band pulley?

@3DprintedLife 3 года назад

Yeah definitely would work better, good idea!

@gct685 3 года назад

@@3DprintedLife chains have a lot of friction and at this scale are probably not a good choice compared to a flexible belt, but they do have the advantage that they can be 3d printed which does add an additional coolness factor.

@mknight6026 3 года назад

You should try a convexed shaped pulley because the elesticity of the rubber band will keep it drawn towards the center.

@billmacfarlane4083 3 года назад

That's gold!

@xhancexd 3 года назад

Nice, you made a pressure regulator. I wonder if you can make a constant Speed controller like a centrifugal governor, or something similar.

@3DprintedLife 3 года назад

That is a neat idea and definitely could improve efficiency if done right!

@dimosvamvourellis 2 года назад

Hey what’s the liquid you spray on the super glue ( I guess for it to set quicker ) ?🤔

@3DprintedLife 2 года назад

Yep exactly that, it is accelerator and it also smells delicious.

@Kafj302 3 года назад

An out rigger may help. You know those thing you sometimes see attach to a canoe out to the side, small pontoons. Well not only would you be able to get ballast from that (keeping the boat balanced, side to side) you could also fill them with more air therefore more "fuel".

@oroborous9468 3 года назад

Your pulley system can be simplified if you use a rounded ball on the output side of the belt it should self center to the apex of the curve. Only really works because of the stretch of the rubber being tightened on one side at a time.

@TBrady 3 года назад

Next time you want to use rubber bands for a pulley, I recommend looking into crowned pulleys. They will keep your band running true just off the width of the band itself

@3DprintedLife 3 года назад

Thanks for the tip!

@theanythingguytag3420 3 года назад

Protip, don’t make rounded grooves when using a rubber band, it’s actually better to make a convex bulb, because of the climbing thing. I’m sure you knew this cuz you’re a smart bean but I just learned this the other day and I was proud

@cliffcampbell8827 3 года назад

You could look into the X bow, the axe bow, catamaran, deep V....well let's just say: "there are a bunch of bow, hull and stern designs to look into." Not to mention all the propulsion and rudder/steering designs you could use aside from the paddle wheel and standard rudder.

@braydenj03 2 года назад

If you want you can try using a spherical bump instead of grooves because a rubber band would want to move to the center of said bump due to weird physics I don't feel like explaining.

@MegaDriftgaming 3 года назад

If you plan to keep on using rubber band belt drives try a convex pully design, i don't fully understand the mechanics my self but a video explains why it keeps the band centered I'll edit this later if I can find it

@Dan-ps1ju 3 года назад

At 9:40 you talk about climbing out of grooves, Steve mould made a video about rubber bands doing that, if recommed checking it out, but I summary, with rubber bands groves do the opposite of what you expect and making them bowed instead actually helps

@_Matyro_ 3 года назад

for flat rubber bands you need domes not groves to keep it centered

@9019 3 года назад

you can direct the exhaust backward to propel the boat more, or use it to move the pedal master

@Arhocks 3 года назад

i just wonder, how does it help being like two circles combined in the motor if u know what i mean. Why not just have one circel with the spinny thing on the inside?`

@Fixin2Ride-Official- 3 года назад

You need a nice Long keel underneath and maybe even some Pontoons on either side... The Paddle propeller you got going on there is more like a paddlewheel boat with very small paddles. You know that though. Obviously bigger paddles on the wheel would be the way to go coupled with the keel and pontoons as the setup you have is top heavy.