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Capacitor leakage tester design & build DIY - Part 1 

Electronics Old and New by M Caldeira
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IMPORTANT CORRECTION: PLEASE NOTE THAT THE MOSFET SHOWN IN THE FINAL SCHEMATIC IS WRONG. IT SHOULD BE THE ONE MENTIONED IN THE DESIGN STAGES OF THE VIDEO SERIES, AN IRFP27N60K, OR SIMILAR.
In the tube radio restorations that I do, I often adopt the policy of swapping out all capacitors simply because of the high probability of them being leaky after the years of service. I needed a capacitor leakage tester to check the capacitor leakage at their rated (or working) voltages, as a means of sparing some of them and also of double checking for the causes of common capacitor faults.
I could have bought an old one and restored it, but this seemed like a better idea - designing and building a more accurate and modern one, as well as making the applied voltage linearly variable so that I can get a true reading of the leakage as the operating voltage rises. Obviously, another requirement was safety. High voltage zaps you, and I like living.
The variable voltage also serves as a means of reforming old electrolytic capacitors, which would probably save me quite a lot of work and cash in the restoration works.
This video is the actual build of the circuit, which is designed over three further videos which will be published after this one. The reason is that many of you may not be interested in the theory and just want to see it done, or even do it yourself.
Have fun, and be careful - this thing has high voltages that can kill you.
Have fun, and be careful - this thing has high voltages that can kill you.
The other parts of this series are available in the playlist:
• Capacitor leakage test...
You may also be interested in ...
Re-stuffing filter capacitors in this tube radio:
• Re-stuffing filter cap...
Replace Selenium rectifier with silicon diodes:
• Replace Selenium recti...

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3 авг 2016

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Комментарии : 218   
@scotthettel949
@scotthettel949 7 лет назад
Thank you for taking the time to share your knowledge. I have learned more tips and tricks from watching your four part video's than I have from watching many other video's on the subject. You have helped me with your clear explanations that are easy to understand and your winding tricks will save me time and frustration in my future projects. Thank you again.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+Scott Hettel : great to hear that. Thanks.
@Radiocruncher
@Radiocruncher 8 лет назад
Very nice bit of kit. Well designed and extremely useful. Just got to catch up with the other parts now and might have a go at building it when I get chance. Thanks for sharing. Graham
@electronicsoldandnew
@electronicsoldandnew 8 лет назад
+Radiocruncher: glad you like it. This is also a project that I've been putting off for ages while I finished other stuff. Finally got to do it. Happy I did.
@Radiocruncher
@Radiocruncher 8 лет назад
I have an old Heathkit valve capacitor tester here for restoration but yours certainly looks tempting to build
@judges69
@judges69 7 лет назад
I can not wait to make one, Thank you for all your work to design and testing into this now great product.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
judges69 : have fun making it. I use mine all the time.
@KTFG
@KTFG 5 лет назад
Good looking design. I have used panel mount cases like seahorse for simplicity but I really like the professional look of this unit.
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Kevin Gittemeier : thanks.
@DjAnth0n1
@DjAnth0n1 6 лет назад
Great work,your videos are always inspiring and we learn a lot!!!By the way your dim bulb tester looks very interesting,it would be nice if you could make a video on how do you build it or share some info about it (schematic,some pics etc).Thank you!!!
@danthemancasey
@danthemancasey 5 лет назад
Very resourceful and nice looking enclosure design, I love it! Will definitely borrow that for future projects. Also a very nice and simple circuit design, good work great video!
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Thanks
@TheSoundtec
@TheSoundtec 2 года назад
I admire your honesty about building things yourself.. Finally someone honest! Cheers.
@electronicsoldandnew
@electronicsoldandnew 2 года назад
👍
@FunnyBunnyShowNYC
@FunnyBunnyShowNYC 4 года назад
I love your enclosure solution.
@BrunoPOWEEER
@BrunoPOWEEER 6 лет назад
Thaaaanks for this amazing video mate, you shared so much good info!! Love your build =]
@nylonandy1
@nylonandy1 6 лет назад
once again great design well explained and auther happy to answer our questions . just finished building one min voltage 35 v (still trying to lower this to 20 v and making my head hurt :( ) max voltage 355 v very happy with result.
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
kevin charman : great to hear back from happy builders.
@hernancoronel
@hernancoronel 4 года назад
Love the avometer 8! Thanks for the excellente video!
@electronicsoldandnew
@electronicsoldandnew 4 года назад
my pleasure
@thevintageaudiolife
@thevintageaudiolife 3 года назад
Thank you for this video, i made mine based on this video, been working great for 2 years!
@electronicsoldandnew
@electronicsoldandnew 3 года назад
👍 good to know.
@russmilton4491
@russmilton4491 6 лет назад
Thank you for this series of videos. I have successfully built, tested & used a derivative circuit. HT is supplied by one of those £5 Ebay high voltage modules from China. One addition I made was to add a high brightness led in series with the 1N4007, these will begin to emit light at around 0.1uA & serve as an excellent charging / leakage indicator. Since the little HV module can supply much less current than your transformer, there is no danger of exceeding the forward current of the led. As a bonus, the FET never dissipates enough power to even get warm in free air with no heatsink.
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
Russ Milton : the Chinese module is a great option. I got one myself but had already built the cap tested by then.
@locatis07
@locatis07 Год назад
Russ, can you post a link to one of those HV modules you mention, to better check what it is? thank you
@electronicsoldandnew
@electronicsoldandnew Год назад
Something like this. They scare the s… out of me 😊 € 6,78 35% Off | 2pcs High Voltage DC-DC Boost Converter 8V-32V to ±45V-390V Adjustable ZVS Capacitor Charging Power Supply Module a.aliexpress.com/_msBhAHO
@locatis07
@locatis07 Год назад
@@electronicsoldandnew Obrigado
@electronicsoldandnew
@electronicsoldandnew Год назад
Prazer
@Andrewausfa
@Andrewausfa 8 лет назад
Excellent project and thanks for sharing. I've been looking at something like this myself though not designing something as well. Regards Andrew
@electronicsoldandnew
@electronicsoldandnew 8 лет назад
+Andrewausfa : you're welcome. It has worked great so far.
@emitterfollower7328
@emitterfollower7328 5 лет назад
Nice icon mate!
@FluxCondenser
@FluxCondenser 4 года назад
Fantastic series and I admire your concise presentation.
@electronicsoldandnew
@electronicsoldandnew 4 года назад
thanks
@electronicsoldandnew
@electronicsoldandnew 4 года назад
I actually like your presentation style a lot. Your videos are much more polished than mine, and very well presented and finished.
@FluxCondenser
@FluxCondenser 4 года назад
Electronics Old and New by M Caldeira That’s a huge compliment coming from someone I consider to be one of RU-vid’s “stars” in the tech genre. You made my night! Well, actually it’s morning for me and I really should go to bed now. Can’t stop watching your videos, though. This series has me especially fascinated as I’ve been thinking a lot about capacitor leakage and the differences between parallel leakage and ESR and the ramifications they present. Considering do some exploration on this in an upcoming series. Take care.
@abeleballestri612
@abeleballestri612 7 лет назад
Beautiful work.thank you.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+abele ballestri : you're welcome.
@12DGJB21
@12DGJB21 7 лет назад
Hello, My capacitor leakage tester is now complete. I'm in the USA which uses 120VAC service. So to bring the tester VDC up to 300 volts I used two Tamura 3FD-512 transformers (T1 & T2) back-to back (available from Mouser). T1: Primary pins 1&3 and 2&4 are connected together (120VAC line in) Secondary pins 5&7 and 6&8 are connected together (6.3VAC output) Note: I also used the 6.3VAC for the LED on/off indicator (rectified and smoothed) T2: Secondary pins 5&7 and 6&8 are connected together (and connected to 6.3VAC from T1) Primary pins 2&3 are connected together. 240VAC VAC output available across primary pins 1&4 (CAUTION!) Mr. Calderia, I noticed that your uA meter was bouncing around a bit when the leakage current switch was set to 100uA. Mine also bounces at that setting. And if I look very closely I can also see the current needle bounce very slightly on the 1mA setting. Do you know why this happens? Do you have any thoughts on how to stabilize the uA meter at 100uA? Thank you for this outstanding series of instructional videos. Dave
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+XT500C : well done. I'm glad you now have a complete tester/reformer. I hope you get as much use out of it as I do from mine. The 'bouncing' usually happens on electrolytic caps when I reform them. It is perfectly normal because you are getting small surges of current leakage in the spots in the capacitor that are more leaky. What happens is that the 'leaky spots' are basically being 'filled in' or reformed by the current 'sparks' that are leaking sporadically through that little part of the capacitor. When the cap reforms, these leaky spots get 'filled in' with the formation of aluminum oxide, which is what the reforming does. You don't want to smooth out the meter as this is giving you a true indication of the actual leakage in the cap. Just use it on a higher setting until the final leakage current drops very low and stabilizes. Also remember that you will never need to get the actual leakage current to zero in an electrolytic capacitor. Even new caps are rated with some leakage current. The trick is to reform it to the point that it is low enough to be within an acceptable level. I usually accept about 200uA on a 50uF cap.
@12DGJB21
@12DGJB21 7 лет назад
Thank you for your reply. What you've explained makes perfect sense. As a device that's basically composed of 2 plates and an insulator (dielectric), capacitors certainly have complex characteristics and personalities.
@MuellerNick
@MuellerNick 11 месяцев назад
Very nice project well thought through. I will build it. Only addition I'm thinking about is a momentary push button that displays the voltage across the cap (propably just in discharge mode). I think this is useful when testing big caps of power supplies (SMPS). Not what you built this project for, I know.
@electronicsoldandnew
@electronicsoldandnew 11 месяцев назад
👍
@mbaker335
@mbaker335 7 лет назад
I have a few valve radios to recap and this is exactly what I need. To be honest I will recap anyway but it will be interesting to see how good/bad the old caps are when I take them out.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+mbaker335 : I've found that I still need to replace the paper caps, but this has helped me save quite a few electrolytics.
@ianide2480
@ianide2480 7 лет назад
Just finished mine yesterday but I made an addition, I added an ESR meter to it. I used my CNC router to make the circuit boards. I used the 3D printer to make a case and I also added a switch to switch the probes between the ESR and Leakage tester. The ESR meter is arduino based, with a small 1" x 1" OLED display, so I added a 5v supply as well. No need for a power indicator LED though. The OLED is enough to let me know it's on.
@ianide2480
@ianide2480 7 лет назад
BTW, do NOT be worried about carrying on to much. I enjoy your videos and your in-depth explanations. Thank you for taking the time to show your work, I enjoyed making the project as well.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+Ian Ide : that's great. Becomes even more useful.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+Ian Ide : that's great. Becomes even more useful.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+Ian Ide : thank you.
@davidprice2861
@davidprice2861 5 лет назад
Nice housing system.. Think I might buy a cap leakage tester..I used to make special purpose equipment, tooling and the like, one off jobbing work is very arduous, even with machine tools. I've had enough of it.. Connecting components soldering etc is the easy bit..
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
David Price : true.
@MrWasim100100
@MrWasim100100 4 года назад
nice work ! i need one right now :)
@electronicsoldandnew
@electronicsoldandnew 4 года назад
:)
@thats2kewl
@thats2kewl 6 лет назад
Brilliant!!
@stephanc7192
@stephanc7192 4 года назад
Great video
@erin19030
@erin19030 5 лет назад
I made a jury rigged tester with a less sophistication circuitry, on a breadboard. I use an external Vintage Knight Allied VTVM to monitor voltage and a recycled 10ma ammeter to monitor leakage current.
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Cosimo Kramarawicz : if you’re working with high voltages, a breadboard is very dangerous! Be careful.
@lescarpenter162
@lescarpenter162 8 лет назад
Excellent project but a little concerned that you used the transformer bolt as an earthing point at the disc end. It would be easy to introduce a shorted turn across the mains transformer putting it here. Better to have made its own separate earth/grounding point away from the transformer mounting stud. I found that charge/discharge cycling seemed to encourage re-forming quicker, at the same time working up from a low voltage to maximum working voltage. To this end, could you use the low voltage winding to produce a DC supply for a simple 555 Timer operating a charge/discharge relay? You could leave this happily clocking away until the leakage current reduced whereupon the applied voltage is increased and so forth until minimum leakage is obtained at maximum voltage. The relay could be manually operated for taking your normal measurements after which its de-energisation would always make sure the capacitor was discharged. Using a relay with higher current contacts would also allow a quicker discharge time when reforming high value electrolytics. Regards, Les
@electronicsoldandnew
@electronicsoldandnew 8 лет назад
+Les Carpenter : good point on the position of the earth tag. As for automating the reforming process, it's a great idea. However, I don't do enough reforming to justify altering my one for the purpose. I also prefer to stick around when reforming 50 year old caps, as the risk of burning my workshop down is quite real. This is what I love about the hobby - your project can always get better!
@garygrove6643
@garygrove6643 3 года назад
Thats a very good tester, however I use a curve tracer for checking ALL types of caps. My curve tracer uses about 6 volts AC @100 ac ma on the high range, and 6vac @ 10 ma ac current mid range, and 6vac @ 1ma @ on the low ac current range. My curve tracer is connected to my scope in the X Y mode display. I have found that AC ma is best for checking all caps and it does not harm them. Glx/73's
@gerhardwiesinger
@gerhardwiesinger 4 года назад
Add 2 further banana connectors to the outside parallel to the voltmeter for correct voltage measurements to avoid leakage from the multimeter.
@jordiguimera2398
@jordiguimera2398 6 лет назад
Beautiful video and great explanations. I am just a newbay in the field and I don't understand why 100mA are taken into account for the shunt resistor calculation when the circuit is limited to 30mA.
@romexpert
@romexpert Год назад
Is limited at 30mA at 300V. At 100V will be 10.
@radiotvrepair1059
@radiotvrepair1059 5 лет назад
thanks sir when the capacitor is leaky and where i find this transformer
@revoxjazz8317
@revoxjazz8317 Год назад
Bom trabalho. Sr. Caldeira. Gosto do aspecto da sua nova máquina e faço votos para que a mesma produza trabalho por longos anos. Está mesmo com o estilo que gosto. Os meus parabéns pela sua iniciativa, à qual dou o devido valor. Por mim, acho apenas que se fosse eu a fazê-la, certamente que terminava a construção com dois pequenos laterais em madeira (mogno), apenas encerados e não envernizados. Tenho feito algumas coisas assim e os resultados são sóbrios, não sendo dispendioso nem difícil de produzir. Apenas a minha opinião, claro. Saudações. Macedo Pinto
@electronicsoldandnew
@electronicsoldandnew Год назад
Pensei nessa solução, pois já fiz exactamente isso em pedais para guitarra que construí, e gostei mesmo do resultado. Neste caso, optei pela solução mais simples, mas ainda vai a tempo de melhorar 😊 Tenho utilizado este bichinho mesmo muito, e o resultado tem sido excelente. Estou muito satisfeito com esta solução.
@mochafudgetruffle
@mochafudgetruffle 2 месяца назад
Your children are adorable!
@electronicsoldandnew
@electronicsoldandnew 2 месяца назад
😊
@trebushett2079
@trebushett2079 3 года назад
A very useful tool.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
👍
@t1d100
@t1d100 3 года назад
Great project and build! Thank you for your efforts to share it with us. You commented @ 30:28 that a diode was in the wrong place... that it should be on the output... Please give us the diode reference number on the schematic and an explanation of what to do to make the needed correction. Additionally, because of the high voltages, I think an emergency shutdown fail-safe switch would be prudent. How might that be engineered into the design? Maybe a hefty normally open momentary switch on the output that must be held closed while the voltage pot is advanced? A cap pops, the normal human reaction is to jump and release the switch to open it... Hmm... (Thinking)
@electronicsoldandnew
@electronicsoldandnew 3 года назад
it’s been years since I designed this unit, and it has been in use since with no problems at all. The problem is that I don’t remember the details either. I’m sure the answer is in one of the videos in the series.
@rolandosalgado1552
@rolandosalgado1552 5 лет назад
Thanks for share your proyect, very useful !!!!
@borayurt66
@borayurt66 5 лет назад
Hello Mr. Caldeira. This video is actually the one that made me discover your channel about a year ago. I had the thought of building this tester in a corner of my mind since then and finally I have the time these days. Thank you for making this design available to your viewers. Capacitor leakage testers are very expensive, although it is a good piece of equipment to have on the bench, many hobbyists like myself prefer not to invest in one since just replacing all the capacitors usually comes cheaper :-) I do not do tube work but, apart from various low voltage circuits I do SMPS repairs which usually have 400V capacitors. So, I am thinking of having a 220 to 290V transformer wound specially for this, which will give me around 400V DC after rectification. I have a few questions, if you have the time :-) 1) What would you recommend for the the transformer power? The smaller it is, the cheaper it will be, so I want to order the lowest power I can get away with. 2) Have you encountered any problems / quirks with it and / or made any design improvements to your tester after using it for almost 1.5 years? 3) Since I do a lot of low voltage work I use low voltage rated caps, so I need a lower minimum voltage (even 0v) if such a thing is possible? 4) Do you have the schematics in a mailable format like PDF, with the changes you might have done on it over the time? I can always do a screen capture from the video, but I would really appreciate a clean copy. 5) And finally... I wish you and your family a Happy New Year and all the best! Greetings and best regards from Ankara / Turkey.
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Bora Yurtoren : I agree with you about the useless of this device. I use it all the time and have done so since I built it. As for the answers to your questions: The device only needs to deliver a few milliamps. Any leakage greater than that means your capacitor is really too leaky to use. I would therefore recommend you get very small transformer rated at the voltage you need, and able to supply 20 or 30 mA. I have not made any changes to mine since I built it, but I have received a few good suggestions and comments to the videos, which you might benefit from reading. You can build the device to supply from 0 to maximum voltage. This is achieved by eliminating the fixed resistor at the bottom end of the potentiometer. However, be careful as the full voltage will be applied across the potentiometer so you will have to buy a potentiometer that can handle the full voltage. I do not have a PDF version of the schematic and instructions to send you. I would ask that you extract that from the videos, which should be clear enough. I wish you the best and hope you build and enjoy your tester as much as I have. Happy New Year.
@borayurt66
@borayurt66 5 лет назад
@@electronicsoldandnew Thank you for the reply. Just to be clear, I never said it was useless. On the contrary, I think it is a good piece of equipment to have on the bench and your simple but elegant design intriques me a lot. I have decided to have a transformer wound such that it will have a 290V and a 9V secondaries. A total of 10 watts would be more than enough with more power on the 9V side (thinking of illuminated displays maybe) I will also use 2 voltmeters, one with a 0-450V scale, and one with 0-30V scale. They will be switchable. I thought it will be better to have a low voltage scale for low voltage caps to be on the safe side. Many thanks again!
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Bora Yurtoren : sorry, I actually meant to say “usefulness” and it came out wrong.
@1Mong0
@1Mong0 3 года назад
@@borayurt66 I’d love to know how your project turned out.
@oh6cn
@oh6cn 6 лет назад
Fine video I will try to build my self a one but cannot find the Fet i will try with the one i have A P4NB80 fet
@RobinsonDanieldosSantos
@RobinsonDanieldosSantos Год назад
Wonderful!
@electronicsoldandnew
@electronicsoldandnew Год назад
👍
@companheiromedeiros4767
@companheiromedeiros4767 5 лет назад
I liked the video and I'm building one, I'm having trouble getting the transformer. What code / reference do you use
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Companheiro Medeiros : just use a 230 to 230 or so. I had this one for a tube preamp. You can also use a 230-15 and then another 230-15 and therefore get the isolation needed for safety. Check out the web for examples of this cheaper method of getting a 230-230 transformer.
@matambale
@matambale Год назад
Just one little puzzle left - how exactly the two enclosures were joined, and how the end caps were fitted and fastened. Excellent project, sir.
@electronicsoldandnew
@electronicsoldandnew Год назад
Thanks
@matambale
@matambale Год назад
@@electronicsoldandnew Certainly welcome - have you used this enclosure type before in another video? Would really like to see how it all comes together.
@electronicsoldandnew
@electronicsoldandnew Год назад
I’m afraid not.
@andrewbarnett84
@andrewbarnett84 6 лет назад
Please put a fuse in the HV line before the Fet or have a foldback circuit above the maximum current that is "safe" for the caps and you. What that is I'm not exactly sure. To give yourself some protection from exposed wires and exploding caps is to make a block of wood based cap holder with a perspex cover and a micro switch so the unit will only actuate when the cover is closed. If you make the cap holder with cables out ending in the banana plugs that will also increase safety.
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
Andrew Barnett : you’re probably right.however, the 12k resistor in series with the output limits the current to a max of 27.5mA at max voltage and absolute short circuit.
@TheSoundtec
@TheSoundtec 2 года назад
Hi and Thanks again, could you tell me if a 1/2 watt 1 meg pot will work as a voltage control/ or is a higher wattage required.
@electronicsoldandnew
@electronicsoldandnew 2 года назад
½ watt is good.
@rogeriozambotto8539
@rogeriozambotto8539 7 лет назад
Beautiful work and great explanations! ....I would like to know the final size of the box...thanks a lot!
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+Rogerio Zambotto : 20.5cm x 8cm x 8cm (WxHxD)
@rogeriozambotto8539
@rogeriozambotto8539 7 лет назад
Thanks a lot!! I liked this box solution.
@rogeriozambotto8539
@rogeriozambotto8539 7 лет назад
Other question is about the circuit....did you use the 100 ohms resistor after de rectifier bridge?
@nylonandy1
@nylonandy1 6 лет назад
When testing calibrating the 100 miliamp setting you had troube getting the reading down did you change the resistor in the unit if so to what value or did you leave it as designed. im just getting to put mine together so any change that could be implimented now could save time later. thankyou .
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
kevin charman : I’m afraid it’s been quite a while and I don’t recall. Sorry about that. Good luck with yours.
@nylonandy1
@nylonandy1 6 лет назад
M Caldeira thankyou .I think this is the perfect piece of equipment for my repair workshop
@washerdryeradvicechannel8041
@washerdryeradvicechannel8041 2 года назад
Why is so hard to find step up transformer for a project like this. Whats the part number of that transformer or how can a get something similar.
@MD0MDI
@MD0MDI 6 лет назад
Do you have a circuit for your dim bulb tester that you would be willing to publish? Great series by the way.
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
Hi. I don’t unfortunately. I just built it following the basic steps described by various sources on RU-vid. I then added some of my own functions and extras but never actually documented them, I’m afraid. I may do a tear down one day when time allows.
@diedraak1
@diedraak1 7 лет назад
Great video. How much leakage is bad for a given capacitor.?
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
diedraak1 : depends on the type of cap and where it is used in the circuit. Some must have Zero leakage. Others, like filter caps can have some. Search the web for some detailed info. There are some really good articles out there that can describe it much better than I can.
@nylonandy1
@nylonandy1 6 лет назад
one more question you state at one point during testing your unit that you would move the diode that is inline and after the 12k resistor am i right in understanding it would end up directly fixed to the plus socket output ?
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
kevin charman : not sure exactly what I meant at the time (it has been quite a while) but you can’t put it right at the positive output socket because it will then stop the discharge function through the 47k resistor when you switch it off. You could put it just before the switch, I suppose.
@nylonandy1
@nylonandy1 6 лет назад
M Caldeira thats what i thought ill leave it where it is.
@johanbekaert5065
@johanbekaert5065 Год назад
Hi Mr Caldeira. I'm building this tester, so far it's working fine. But one question: elco's always have a small amount of leakage, but how much is acceptable? Is there a table somewhere that shows an acceptable leakage vs microfarads/voltage? Thanks!
@electronicsoldandnew
@electronicsoldandnew Год назад
I found a few bits of info in the web. They don’t always agree and there’s even a formula that Nichicon provides for the acceptable leakage.
@vespas125
@vespas125 3 года назад
As you can hear RTL on Long Waves I guess you're from England or around right ? Amazing works you done 👌🏻
@electronicsoldandnew
@electronicsoldandnew 3 года назад
Actually I’m on the island of Madeira
@tanveernaeem1157
@tanveernaeem1157 8 месяцев назад
I am building this instrument based on your design, but there is bit of a cofusion on connections on the rotary range select swtich. Per schematic the 100 micro amp terminal on the rotary switch is left blank. Does it connect ot anything or does it bypass the other ranges. Can you please clarify. Thanks.
@electronicsoldandnew
@electronicsoldandnew 8 месяцев назад
The 100uA is the base range for the meter, so no shunting is needed.
@tanveernaeem1157
@tanveernaeem1157 8 месяцев назад
Thank you so much. This will help.
@electronicsoldandnew
@electronicsoldandnew 8 месяцев назад
👍
@johnnz4375
@johnnz4375 3 года назад
Great project, one comment while calibrating analog meters you always need to do that at full scale.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
👍
@jonsumisu9016
@jonsumisu9016 3 года назад
I love your presentation. I'm just learning and have gained more knowledge from watching your videos than from any other resource. Could you please explain one thing for me? What is the purpose of the transformer in this build? If it is 240v to 240v why not just have the mains coming straight in? Cheers.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
Because you’d then have a “hot chassis” which would probably kill you :) Read up a bit on the topic, and you’ll see that a transformer is essential to isolate the mains from the system.
@jonsumisu9016
@jonsumisu9016 3 года назад
@@electronicsoldandnew Thank you for the answer. I understand why isolation is a good idea when working with high voltages (picked that up from your dim bulb tester video). I think my confusion was with the terminology used. I thought isolation transformers were a different thing altogether, but am I now correct in thinking that 1:1 transformers like the one you use here ARE isolation transformers? If so then it's clear to me now.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
Yes. A 1:1 makes it safer.
@BKGoldDetecting
@BKGoldDetecting 3 года назад
Love the enclosure, Is that 100 x 50 aluminum? Is it 3mm thick? My local supplier has 1.6mm or 3mm.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
The thickness of this one is 2mm. I’d go for the 3mm one.
@BKGoldDetecting
@BKGoldDetecting 3 года назад
@@electronicsoldandnew Thanks, ended up finding a 2.5mm which looks fine. Did you paint yours white before sticking on the transparency?
@electronicsoldandnew
@electronicsoldandnew 3 года назад
No, it was white already if I remember correctly.
@terencekaye9948
@terencekaye9948 6 лет назад
Fantastic work M. is there any way of increasing the top end test voltage.. to around 450 volts? and also any way to decrease the lower voltage even to 5 volts? Thanks for the Great video.
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
Terence Kaye : the series that covers this design gives ideas about how to get the range you want (higher voltage power transformer, and power resistor between the pot and ground), but you must BE VERY CAREFUL with the component voltage tolerances, or you can have some serious fireworks.
@terencekaye9948
@terencekaye9948 6 лет назад
Hi Thank you for your reply,, I well watch the other videos that you have done.. Yes I will be extremely carefull.. :)
@johnc8910
@johnc8910 4 года назад
Instead of a full wave rectifier in the PS, you can use a voltage doubler. If you do, you can add an "X2" range switch for better resolution. Of course, with a doubler, you will cut the available current in half. In this application, that shouldn't matter. If you are measuring tens of milliamps, even through a large electrolytic, the cap is too leaky.
@electronicsoldandnew
@electronicsoldandnew 4 года назад
The only problem becomes the voltage rating of the components.
@artsandclouds
@artsandclouds 5 лет назад
Congrats on the design! I didnt understand how those shunt resistors are not burning up given that they are such a low value and with around 330V across them. Would you mind explaining to me?
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Very low currents. All the maths shown in subsequent videos in the series.
@ivolol
@ivolol 2 года назад
I think possibly at 23:50 you prescribed a cap as dead when it had the same "leakage" current that you attributed to the DMM draw in the very next cap you thought was good quality?
@regscriven
@regscriven 5 лет назад
Ah the AVO8 memories
@regscriven
@regscriven 4 года назад
Here in the UK the AVO 8 was the meter of time , i had a couples of mark 3's over the years .I believe that one is a mark 5 or above
@JohnUsp
@JohnUsp Год назад
26:00 - This problem is caused by the 10Mohms DMM impedance, right? But what about that Analog Meter? If you also disconnect the analog meter the Microamps will change? Thanks.
@electronicsoldandnew
@electronicsoldandnew Год назад
The analogue meter is placed before the voltage regulator, so does not affect the leakage current reading.
@ruioliveira7637
@ruioliveira7637 7 лет назад
Hello M. Caldeira. Found all of this very interesting. Learned a couple of things. A request: any chance you could give the details concerning the potentiometer and the switch? Manufacturer, reference number, characteristics, where to buy it? I looked for a parts list but failed to find one. Maybe I missed it. Thank you, so long.
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+rui oliveira : the potentiometer is a normal 1meg linear pot, 22mm. This one is an ALPS but any other one should do. Use the bigger body ones, and not one of the miniatures as you want a higher voltage rating. The power switch is a normal toggle rated for mains voltages and the rotary switch is a 6 position, make-before-break, rotary switch. They are easy to find on eBay or at your local supplier. Enjoy.
@ruioliveira7637
@ruioliveira7637 7 лет назад
Thank you so much. Best.
@ianide2480
@ianide2480 7 лет назад
www.digikey.com/product-detail/en/bourns-inc/PDA241-SRT02-105B0/PDA241-SRT02-105B0-ND/3781560 Then Search ebay for "Plastic Knob 2P5T 2 Pole"
@ruioliveira7637
@ruioliveira7637 7 лет назад
Kind of you. Thank you for the information. So long, Rui
@radiotvrepair1059
@radiotvrepair1059 3 года назад
Thanks . does a 240v primary 300v secondary transformer do the same job.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
The 300V secondary will produce a D.C. voltage quite a lot higher than the one I have used, but will work. Just be careful of component tolerances due to the higher maximum voltages.
@radiotvrepair1059
@radiotvrepair1059 3 года назад
@@electronicsoldandnew I have a 220 / 300v transformer I got from a tube radio amplifier. if I use it in the leakage tubes tester I will change what on your circuit of leakage Tube tester. Thanks
@lupojacobo9892
@lupojacobo9892 3 года назад
Hi....I wonder what the biggest capacitor in Microfarads you can test with that instrument??
@electronicsoldandnew
@electronicsoldandnew 3 года назад
The larger it is, the longer the test will take, but there should be no limit to the size.
@lupojacobo9892
@lupojacobo9892 2 года назад
@@electronicsoldandnew kool that's by far the best tester I have seen. Your videos are very, very interesting 👏 👏 👏
@electronicsoldandnew
@electronicsoldandnew 2 года назад
👍
@ruioliveira7637
@ruioliveira7637 7 лет назад
Gentlemen, greetings again, I must admit I am a bit puzzled with the 6 position switch M Caldeira advises be used in this project: I cannot find one that fulfills the requirements anywhere! Of course, I am in Canada and things might be different in Europe. Advice, please? Anything else will do the job? So long, Rui
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+rui oliveira : hi rui. Search for a 2 pole 6 position rotary switch (or was it 5 position). You'll get a lot of responses and I'm sure you'll find it easily in canada. Hey, this is madeira, and here it's a challenge to find anything. I usually envy you guys there because you can get components delivered overnight. I usually have to wait for a couple of weeks here. Good luck. PS. I presume from your name that you have some roots at this end of the planet, right? From mainland Portugal or from the islands?
@ruioliveira7637
@ruioliveira7637 7 лет назад
Portugues? Eu tambem. Prazer inesperado, pensava que era da America do Sul! Sim, sou Portugues mas do continente. Quero dizer, ja existe pouco de portugues em mim, depois de mais de quarenta anos fora do pais, alguns em Africa e trinta no Canada. Agora sinto-me um pouco mais a vontade para lhe fazer perguntas, quando tiver duvidas. Se nao se importar, claro. Como ja deve ter compreendido sou um novico nestas coisas de radios: nao sei porque meteu-se-me na cabeca, aos sessenta e seis anos, que tinha que compreender como e que trabalham. O progresso tem sido lento, mas ha algum progresso. E tem que me dizer em que lingua quer que escreva, para mim e indiferente. Nao pode e contar com acentos, nunca me habituei a eles quando escrevo no computador. E se precisar de algo daqui deste lado do oceano disponha - se for algo ao meu alcance... terei muito gosto. Obrigado por toda a informacao, os meus cumprimentos, Rui
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+rui oliveira : small world. I actually prefer English as it is the language that I studied in, so it feels more natural to me when discussing any tech issues. I was born in madeira but moved to South Africa at age 6, where all my schooling and university happened. Feel free to contact me for info and I'll help if I can. I've got to warn you that tube radio restorations can be addictive... I've got 18 of them now. They are your big só I've had to. Ring some to my office to keep my wife happy at home. I tell her that is cheaper than golf and safer than a mistress.
@12DGJB21
@12DGJB21 7 лет назад
This 2-pole 5-position switch from Mouser.com works perfectly for this project. (Mouser Part# 105-SR2511F-25S) As Mr Caldeira explains, the rotary switch must be a Make Before Break (MBB) - or "shorting" type rotary switch. Hope this helps. Searching for the components is part of the fun! Unless you can't find it...
@ruioliveira7637
@ruioliveira7637 7 лет назад
It certainly helps. Thank you.
@cyanhcn3428
@cyanhcn3428 7 лет назад
Could you please put a link to the schematic in the description ?
@electronicsoldandnew
@electronicsoldandnew 7 лет назад
+FROZEN CYANIDE : actually lost it in crashed hard disk, but you can easily get it from the videos. Be careful to use the correct mosfet, as the schematic has the wrong one indicated.
@nylonandy1
@nylonandy1 6 лет назад
Any one building one and need a lower MIN voltage like I do, I replaced the 100K resistor from pot to gnd for a 47k to get 12.5 Volts .To calibrate the 100miliamp range I swapped the 3.3 R resistor for a 3.6 R and this worked perfectly .I have just reformed my first CAP with 100 percent satisfaction.
@1Mong0
@1Mong0 3 года назад
Any chance I could discuss this build with you? I have a few questions about parts.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
i’m afraid time is an issue. The project was presented as comprehensively as I could make it, and numerous viewers have commented with useful info as well. I suggest you read all the comments, as they should provide enough material for a build.
@fieldz5972
@fieldz5972 2 года назад
Hi there,I have built this tester recently, but I got a problem with it. My power supply is 500VDC, when I connect an analog meter to it, the voltage drop to 300vdc, but when I remove the analog voltage meter, and measure the out put with a digital multimeter, the out put voltage is 500VDC. could you please tell me what is wrong with my tester? thanks.
@electronicsoldandnew
@electronicsoldandnew 2 года назад
Your analogue meter is low impedance so it draws current and drops the voltage.
@fieldz5972
@fieldz5972 2 года назад
thank you for replying me. My analog meter is the same model with the one in your video.
@Kc6vbv
@Kc6vbv 6 лет назад
If a VTVM was used instead of the Fluke, would you not see the false reading when measuring the uA meter?
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
Kc6vbv : not sure I understand the question. The fluke has about the same input impedance as a VTVM, around 10Meg.
@Kc6vbv
@Kc6vbv 6 лет назад
M Caldeira My mistake, I didn’t realize the fluke had a hi impedance . Excellent video by the way.
@electronicsoldandnew
@electronicsoldandnew 6 лет назад
Kc6vbv : thanks.
@theDaftman
@theDaftman 4 года назад
Maybe add a voltage range selector. The DM(UK)
@electronicsoldandnew
@electronicsoldandnew 4 года назад
You can, but I’ve never really needed it on mine.
@DJDavo013
@DJDavo013 Год назад
Hi, is the tester also useable as electrolytic capacitor reformer? Or is the current draw to low….
@electronicsoldandnew
@electronicsoldandnew Год назад
Perfectly useable.
@DJDavo013
@DJDavo013 Год назад
Cool! This is going to be my next build then :) maybe adding an extra switch with a 4.7k resistor to unload the capacitor. Can the current draw stay the same or do i need add an extra 15watt switchable resistor?
@electronicsoldandnew
@electronicsoldandnew Год назад
Wait a week or so as I’m doing a revamp of this project 😊
@DJDavo013
@DJDavo013 Год назад
Okay! i have to finish another project so this build was on the to do list… i’m looking forward to it!
@uwepolifka4583
@uwepolifka4583 3 года назад
Boom! -- I thought the IRF540n has exploded because it is a 100V max. mosfet
@electronicsoldandnew
@electronicsoldandnew 3 года назад
See the description where I mention the error in the mosfet in the schematic.
@andrewmcintyre8491
@andrewmcintyre8491 4 года назад
Awesome video. Out of interest, what country of origin is your accent?
@electronicsoldandnew
@electronicsoldandnew 4 года назад
South Africa, tempered by over 30 years since I returned to Madeira.
@andrewmcintyre8491
@andrewmcintyre8491 4 года назад
@@electronicsoldandnew I thought so. Greetings from SA.
@electronicsoldandnew
@electronicsoldandnew 4 года назад
Where abouts are you?
@andrewmcintyre8491
@andrewmcintyre8491 4 года назад
@@electronicsoldandnew East London RSA
@electronicsoldandnew
@electronicsoldandnew 4 года назад
I grew up in PMB and did varsity in Durban.
@stephanc7192
@stephanc7192 4 года назад
Around 7 min, you talk about grounding/earthing the pot. May I ask, seeing that you are on the isolated secondary side of the transformer, why would you do that? Kind regards
@electronicsoldandnew
@electronicsoldandnew 4 года назад
I connect the CASE of the pot to the chassis, which is connected to mains earth. The actual pins of the pot are NOT connected to ground. This is to protect me in the event that the pins of the pot short to the case and passes up to 350VDC to its casing. In this event I will at least be protected from shock.
@mattdunlop6056
@mattdunlop6056 3 года назад
The METAH!!!
@decoder6379
@decoder6379 6 дней назад
Включите пожалуйста субтитры. Хочу попробовать повторить этот прибор.
@electronicsoldandnew
@electronicsoldandnew 6 дней назад
Subtitles are enabled at my side. I have many others using them.
@radiotvrepair1059
@radiotvrepair1059 5 лет назад
How I calibrate the micrometer thanks
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
hilali younes : see the videos. It is all explained in great detail.
@Stu66orn
@Stu66orn 7 месяцев назад
Hi, is it possible to get a schematic as PDF?
@electronicsoldandnew
@electronicsoldandnew 7 месяцев назад
Look at the newer version of this tester. All info is referenced there.
@Stu66orn
@Stu66orn 7 месяцев назад
@@electronicsoldandnew Hi, thank you I've found and ordered boards from PCBWay. It's great you have developed project so far!
@bryanbarger2014
@bryanbarger2014 4 года назад
You wouldn't by any chance sell one of this assembled?
@electronicsoldandnew
@electronicsoldandnew 4 года назад
Unfortunately not. I only built this one for personal use.
@radiotvrepair1059
@radiotvrepair1059 5 лет назад
Good job sir , I need schematic diagram thanks
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
hilali younes : Hi. As stated in the video series, the schematic is readable from the videos themselves.
@radiotvrepair1059
@radiotvrepair1059 5 лет назад
@@electronicsoldandnew thanks how i calibrate the micrometer
@Pentode3000
@Pentode3000 3 года назад
Nice. But the IRF 540 is only rated at 100V. Better use IRF740 or 840.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
check the notes on the description where I mention the erroneous mosfet.
@Pentode3000
@Pentode3000 3 года назад
@@electronicsoldandnew Sorry, didn't see that.
@electronicsoldandnew
@electronicsoldandnew 3 года назад
👍
@petechongy
@petechongy 5 лет назад
Never reform a cap just replace it not worth the risk.
@johnc8910
@johnc8910 4 года назад
Agreed - usually, but sometimes you don't have a choice.
@robertruth3281
@robertruth3281 3 года назад
Thank you very kindly for the email sir. I had removed my entry because I found a perfect transformer at Antek (antekinc.com). It is a toroid 240/220 v secondary with 6.3.... 50VA..... for $28 US. Again thank you for your courtesy in responding!
@electronicsoldandnew
@electronicsoldandnew 3 года назад
My pleasure. Glad you found one closer to home.
@Vukuzenzele
@Vukuzenzele 5 лет назад
Aluminium
@waltergeeraert3667
@waltergeeraert3667 5 лет назад
I designed this capacitor tester (see link), a bit over complicated, but it works very nice. It has a very sensitive current meter people.zeelandnet.nl/wgeeraert/radio.htm#lektest
@electronicsoldandnew
@electronicsoldandnew 5 лет назад
Very interesting, as are some of your other projects. Thanks.
@waynethompson8416
@waynethompson8416 4 года назад
From what you said on this video, I bet you would love to build one of these: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-LhovRIM5xAo.html
@electronicsoldandnew
@electronicsoldandnew 4 года назад
I’ve seen that project. Really interesting and probably on my agenda for the near future. Thanks.
@vladnickul
@vladnickul 4 года назад
Forrmatig/reformating a capacitor is just a fools game.
@eventhorizon908
@eventhorizon908 4 года назад
There are much better home built capacitor testing devices there that use only a 9 Volt battery. 300 Volts is not good: dangerous, and it will not find all the capacitor leaks with 300 Volts anyway. 9 Volt testers will never miss any bad capacitors, will always find them. Google it.
@electronicsoldandnew
@electronicsoldandnew 4 года назад
I’m quite aware of the alternatives out there. I like variety - and this one is my favourite.
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