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Champion Dual Fuel 9375 Generator Won't Start Surges Carburetor Clean Rebuild W Ultrasonic Cleaning 

Individualized Repair Inc
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We get a Champion generator in from a customer and it will not start.
We show how to diagnose this issue and the steps to take to get the unit back running right.
We are getting good spark and compression so we diagnose the no start issue as being fuel/carburetor related.
We show how to clean and rebuild the carburetor using an ultrasonic cleaner to get the unit back up and running again.
If you do not have an ultrasonic cleaner the carburetor can easily be cleaned by hand with the steps provided.
Champion model Dual Fuel 71531 generator
This genset produces 9375 surge watts and 7500 running watts if using gasoline.
This genset produces 8400 starting watts and 6750 rated watts if using propane (lpg)
An air compressor and basic cleaning tools help a lot to get this done quicker.
Replacement carburetor for this unit can be purchased at amzn.to/47K7sG8
Like and subscribe to see more helpful videos like this one! Save some money by doing it yourself!
#champion #ultrasoniccleaner #carburetorcleaning #smallenginerepair #individualizedrepair #smallbusiness #diymaintenance
About Us:
My name is Martin. I have been repairing tools and small engines for almost 20 years. We operate a small engine repair shop in Illinois. We service / repair Briggs & Stratton, Kohler, Kawasaki, John Deere, Cub Cadet, Toro Tecumseh, Loncin, Honda, Craftsman, Husqvarna, MTD, Troy Bilt, Simplicity, John Deere, Exmark, LCT, Generac and many more brands. We work on riding mowers, walk behind mowers, snow blowers, zero turns, generators, pressure washers and much more. We normally repair about 3,000 pieces of equipment every year and look at many more that are beyond an affordable repair. Hopefully our videos will save you some money and give you the information you need to work on your own equipment or figure out the issue at hand.
Disclaimer: Links included in the description are affiliate links. As an Amazon associate we earn from qualifying purchases. There will be no additional charge to you for purchasing here. We appreciate your support, which allows us to continue to provide original content!
Please be careful when repairing any piece of equipment and follow all possible safety measures. This video is for entertainment purposes only.

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1 дек 2022

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Комментарии : 88   
@donmayberryjrsOPE
@donmayberryjrsOPE Год назад
People who watch this all the way through have no idea how lucky they are! Awesome informative video!! Before RU-vid, and especially this video, it would take YEARS of hard knock experience to gain the amount of tricks-of-the-trade this man has just shared with you. Especially the carburetor tricks, wow. So like and subscribe. I've been doing small engines for 50+ years but I'm still learning from guys like this! Thanks!!
@IndRepair
@IndRepair Год назад
I appreciate that Don! I have been doing this a long time (not half the time you have though!) but we all still learn every day and if your not learning your either hard headed or don't want to! Thanks for watching!!
@Honestandtruth
@Honestandtruth 8 месяцев назад
Exactly right 👍..... without RU-vid I Can do very little. But with RU-vid videos I Can do Many Fixing things as I choose and able to Understand
@timbob987
@timbob987 Год назад
WoW, WoW, WoW! 1/13/23 - We are sitting with no power in the house due to tornadoes last night around 6pm in Georgia. Trying to get 9375 to start so we could run the well so we could flush toilets, etc. Hooked up the 3500 Champion for 110v just for lights and fridge. Was breaking down carb on 9375 using a flashlight until 1am and finally gave up on what I was doing. This morning, the internet was up by using 110v so I researched and found your video. With the daylight and your video, broke it all the way down and figured out the float needle was extremely bad, also that damn solenoid needle. Good cleaning and she is up and running. Could be several more days with the damage so showers are nice too. Wish I could send you some cash for the help. You are a life saver.
@IndRepair
@IndRepair Год назад
That is awesome!! Great job getting this done!! There is a thanks button up top next to subscribe you can hit to send some cash if you are in a position to do so. Otherwise a like and subscribe would be payment enough! I am glad to be in a position to be able to have helped you out! Thanks for watching!
@philliphall5198
@philliphall5198 Год назад
I think it’s best to buy a new carb just for back up and enough tools next to generate to change it out in a hurry
@IndRepair
@IndRepair Год назад
When it's your lifeline always a good idea to have a backup plan!!
@philliphall5198
@philliphall5198 Год назад
Really you should have a thousand of followers because your a great mechanic who teaches doing it right and safely Thank You’ll 😊
@IndRepair
@IndRepair Год назад
I appreciate that!
@Renrondog
@Renrondog Год назад
excellent video with extremely clear and valuable instructions. Including the size nuts/ bolts / wrenches used. Thank you for taking the time to explain things so clearly. I'm an engineer and mechanic and thoroughly enjoyed your video style. This exact compressor ran my entire house when Ca. was shutting off power due to high winds. Morons.... You have helped so many people. Bless you!
@IndRepair
@IndRepair Год назад
Glad to help! Thanks for watching!!
@f1s2b31
@f1s2b31 10 месяцев назад
This was one the most helpful and most detailed DYI video. The best. Thank you very much.
@IndRepair
@IndRepair 10 месяцев назад
Glad to help! Thanks for watching!!
@frankpettinato2324
@frankpettinato2324 5 месяцев назад
This man by far is the best teacher I've ever seen!🥉🥉🥉🥉🥉
@IndRepair
@IndRepair 5 месяцев назад
Not sure about that but I appreciate your comment and thank you for watching!
@marcocolon8893
@marcocolon8893 Год назад
The best video ever. It just happen that is the same generator I have with the same problem. Step by step instructions are very clear and easy to follow. Excellent learning video, tricks and tips. Keep up the good work.
@IndRepair
@IndRepair Год назад
Glad to help! Thanks for watching!!
@marcocolon8893
@marcocolon8893 Год назад
@Individualized Repair Hello, I followed the instructions you gave in the video to the dot. I was able to make my generator run on gas again. Just as you mentioned, the carburator was filled with gunk from old gas. Wish I could send you the pictures I took from the small parts. Anyway, thanks for an excellent video tutorial. Wish you the best from the wonderful Island of Puerto Rico...👍
@peacockunini
@peacockunini 9 месяцев назад
Best video ever!!!! Clear explanations and very comprehensive troubleshooting and repair instructions!!
@IndRepair
@IndRepair 9 месяцев назад
Thanks for watching and for your comment!
@Honestandtruth
@Honestandtruth 8 месяцев назад
​@@IndRepairHow Old is this Generator..❓❓
@IndRepair
@IndRepair 8 месяцев назад
@@Honestandtruth I think they said a year and a half
@kendoeditionfuego1619
@kendoeditionfuego1619 4 месяца назад
Bendiciones desde Cuba, tengo 2 generadores eléctricos , uno de 2 tiempos y otro de 4 tiempos, el de 2 tiempos lleva un año de uso y nunca me a dado batalla pero hace unos días lo puse y se aceleró el solo, tuve que bajarle el voltaje de 133volt a 120volt y así logró estabilidad pero necesita de un buen mantenimiento nunca se lo he dado, sin embargo el generador de 4 tiempos es marca All power y por ser nuevo me a dado una lucha inmensa, pero como buena bestia lo domine por completo y me esta trabajando perfecto.. y le doy gracias a Dios, el pequeño es de 800watts y el grande de 2000watts, pero ahora estoy esperando un generador eléctrico champions de 4375 watts de entrada gas y gasolina, y casualmente ya veo como es el mantenimiento de ese carburador... Saludos desde Cuba.....
@IndRepair
@IndRepair 4 месяца назад
Awesome! Thanks for watching!
@jimbarron8619
@jimbarron8619 4 дня назад
Great video! I learned a lot!
@IndRepair
@IndRepair 4 дня назад
I appreciate that! Thanks for watching!
@stephenmcgowan8572
@stephenmcgowan8572 Год назад
Great video! I might have tested it with propane and ran it out of gas and tell em to use propane only. I have a Duromax and its never seen gas. Great explanations and theory on all your videos. Thanks a ton.
@IndRepair
@IndRepair Год назад
Great idea! Wish I would have done this, didn't even think of it. Thanks for watching!
@tonypeterson2441
@tonypeterson2441 8 месяцев назад
This is a great video man. Thank you!!
@IndRepair
@IndRepair 8 месяцев назад
Thanks for watching!
@philliphall5198
@philliphall5198 Год назад
Every one in Dallas and Forth worth is trying to get there generators running now I got several calls from people but I’m 3 1/2 hours west so I’m telling them how to clean carbs plus asking them to watch your carb cleaning videos
@IndRepair
@IndRepair Год назад
Awesome! Appreciate it!!
@Hebuildsthefire-vt5lv
@Hebuildsthefire-vt5lv 9 месяцев назад
This is a great video i appreciate this very much been having issues with mine so great insight what I'm up against thank you
@IndRepair
@IndRepair 9 месяцев назад
Glad to help! Thanks for watching!
@trcass1
@trcass1 Год назад
absolutely fantastic video. my 9375 wouldnt start today. i've never used gas always propane. pulled the plug and that was a pita. as you're screwing it out, the socket gets jammed up at the balve cover, or whatever that is below the spark plug. I'll take what i've seen tonight and try and apply some of it tomorrow. thanks for putting it together. I'm gonna have to bookmark this one. why didn't you use the electric start?
@IndRepair
@IndRepair Год назад
Awesome! How did it go? I'm not sure, I work on a lot that is not electric start so I don't even pay attention to them many times. Thanks for watching!
@giffordwilkerson3309
@giffordwilkerson3309 5 месяцев назад
Great stuff!
@IndRepair
@IndRepair 5 месяцев назад
Thanks for watching!
@giffordwilkerson3309
@giffordwilkerson3309 5 месяцев назад
@@IndRepair one thing that happend to me is that the gaskets seemed to swell after removal. Should I not have started this without fresh set? I also had them in the carb cleaner…was that bad? Fired it up today after watching and then doing tho!
@IndRepair
@IndRepair 5 месяцев назад
Usually want to replace them if they are brittle or have bad spots in them. It is possible to reuse in a pinch but we do replace them every time. If it is running well the gaskets sealed ok and it is nothing to worry about
@robertburnett1970
@robertburnett1970 19 дней назад
If I only run my champion generator on propane, is there any concern of the carburetor getting dirty or is there anything I need to do preventive maintenance? Thanks for any info
@IndRepair
@IndRepair 19 дней назад
If it has never seen gas then likely will never get gummed up unless the propane is a bad quality. Over time propane will leave some deposits but will not be enough to be concerning
@philliphall5198
@philliphall5198 Год назад
It’s crazy they are putting carbon canister on theses untils now Just raise the price more
@IndRepair
@IndRepair Год назад
It's all about the money!!
@philliphall5198
@philliphall5198 Год назад
@@IndRepairyes Sir, that was there goal
@davidcatton3928
@davidcatton3928 10 месяцев назад
Great Video. I have the same model Champion that is pretty much doing the same thing, and will not fire up at all. It had only run about 10 hours before this happened and only ran on Propane. It will crank & run with starter fluid being sprayed in it. I have to check the low oil (Thanks for that), but other than that could Propane cause the same problem with the Carburetor?
@IndRepair
@IndRepair 10 месяцев назад
The carburetor controls the fuel supply on both propane and gasoline so it could definitely be the issue you are having if it stays running on starting fluid. Check the fuwl solenoid on the bottom of the carburetor for operation also
@davidcatton3928
@davidcatton3928 10 месяцев назад
@@IndRepair Thank you Sir, will do that.
@hamadeha
@hamadeha 2 месяца назад
Great video! Is that WD-40 you are spraying onto the parts with the nozzle extension? You mention carb cleaner but i dont see any gloves so im not sure :-)
@IndRepair
@IndRepair 2 месяца назад
It is carburetor cleaner
@johntate3354
@johntate3354 6 месяцев назад
What size is orings on solenoid and gaskets for bowl and where solenoid goes into.? Great information thanks
@johntate3354
@johntate3354 6 месяцев назад
Also where can order orings and bowl gasket?
@IndRepair
@IndRepair 6 месяцев назад
Sorry, do not have the exact engine model from this one to give you the information. We use universal fix gaskets for most of this and Huayi replacements for the rest. Most of these things are so expensive you are better off replacing the carburetor than buying a couple gaskets
@ADAMTHEGREATNESS
@ADAMTHEGREATNESS Год назад
excellent vidoe, i think it would be easier to buy a new carberator and clean the old when i have time
@IndRepair
@IndRepair Год назад
Definitely easier to buy a new carburetor but sometimes people don't have the cash to do that. Thanks for watching!
@ADAMTHEGREATNESS
@ADAMTHEGREATNESS Год назад
@@IndRepair I'm not mechanically inclined, I break things more than I fix. lol. I agree. In my case, I could work at Mc'ds here for about 4 hours a buy a new one and spend the week doing what you did in 5 minute video. I do want to say, your video defintitely explains it to a 6 year old. Thanks again.
@colbyneilson1966
@colbyneilson1966 8 месяцев назад
To run on propane does the carb to be cleaned out also?
@IndRepair
@IndRepair 8 месяцев назад
It seems they plug up and will need cleaned if fuwl was left in them and the solenoid is stuck so fuel cannot get to the engine
@colbyneilson1966
@colbyneilson1966 8 месяцев назад
What is the purpose of those green wires you disconnected from the bottom of the carburator? Can you pull start this machine is gas mode without a battery? I have replaced the carburator and still won't run on gas. Propane is fine.
@IndRepair
@IndRepair 8 месяцев назад
The wires control the solenoid needle which shuts off fuel to the generator when not powered. Some propane is probably able to get past the solenoid need for starting if I had to guess. They should not start without battery switch to on with a good battery
@Scarface1337_
@Scarface1337_ День назад
Man why does this have to be so complicated.. I've only ran my champion like 3-4 times but it's 7 years old and some gas has sat in it for a year but I don't have tools or mechanical inclination for all this and it won't start.
@IndRepair
@IndRepair 10 часов назад
Unfortunately the fuel quality does not hold up today like it used to and gets things all gummed up
@tommymac3029
@tommymac3029 3 месяца назад
My choice is to use starting fluid. If the engine runs and dies there is a fuel issue. Spark is okay. No start at all, check for spark.
@IndRepair
@IndRepair 3 месяца назад
Great method! Thanks for watching!
@Cenlalowell
@Cenlalowell Месяц назад
Does starting fluid solve the problem though? Mine will run about 3-5 minutes and then shut off. I have a Westinghouse df9500 and first time experience this
@IndRepair
@IndRepair Месяц назад
@@Cenlalowell The method he is describing is just meant to diagnose the issue. If runs for a few minutes and then dies check fuel quality, check the petcock and fuel line for restrictions and if there is good fuel and fuel flow perform the carburetor cleaning as described in the video
@Cenlalowell
@Cenlalowell Месяц назад
@@IndRepair thanks
@NOFBDYBS
@NOFBDYBS 11 месяцев назад
It's always, ALWAYS fuel/carb related.
@IndRepair
@IndRepair 11 месяцев назад
Most times it sure it! Thanks for watching!
@RLoose9494
@RLoose9494 Месяц назад
Yeah the NEW fuel is absolutely terrible
@andrewbeauchman2995
@andrewbeauchman2995 Год назад
I'm still having an issue with the unit not staying running. Any ideas. I feel like it's the low oil sensor. If I unplug the wire from the sensor, will that help diagnose the issue. And it runs for about 10 seconds on either LP or gasoline.
@IndRepair
@IndRepair Год назад
Is the battery fully charged and connected and battery switch on?
@andrewbeauchman2995
@andrewbeauchman2995 Год назад
Yes
@IndRepair
@IndRepair Год назад
Sounds like a fuel supply issue. You can test by seeing if it stays on when spraying carburetor cleaner in the intake. Oil level is ok also?
@andrewbeauchman2995
@andrewbeauchman2995 Год назад
Yes, I cleaned the carb. Tried it on LP and gas. Unplugged the oil sensor. Oil is at proper level. Sprayed carb cleaner while it was running. But it shuts down after about 10 seconds no matter what fuel it is on.
@USCG.Brennan
@USCG.Brennan 9 месяцев назад
I have a Champion dual fuel 9000 watt and when I push the start toggle, I can hear the starter make a constant noise, but the engine isn't turning over. Is that the solenoid?
@IndRepair
@IndRepair 9 месяцев назад
It could be a solenoid buzz or a bad starter. I would try jumping the solenoid and sew if starter turns over. If it does you know your solenoid is bad or is not getting good voltage to it for it to start. Also check yo make sure you dont have a bad connection at battery or solenoid
@USCG.Brennan
@USCG.Brennan 9 месяцев назад
@@IndRepair The starter is spinning, but I'm beginning to wonder if the bendix gear isn't contacting the flywheel. I've pulled starters out of older cars before, is this one any more difficult? And once out do I just regrease the bendix shaft?
@IndRepair
@IndRepair 9 месяцев назад
Little different but not any more difficult
@USCG.Brennan
@USCG.Brennan 9 месяцев назад
@@IndRepair Thanks for your responses.....I'll go ahead and pull the starter off. I'll let you know what I find out. Maybe it will help someone else! ;-)
@IndRepair
@IndRepair 6 месяцев назад
Were you able to get it fixed up?
@Skbowling2003
@Skbowling2003 11 месяцев назад
Seem complicated to do this without messing something up at some point. Almost would rather sell my champion 11000 and just buy a new one.
@IndRepair
@IndRepair 11 месяцев назад
Yeah it has a few steps! Thanks for watching!
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