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Convert any Scooter From AC to Full DC | Activa | change headlight connection from engine to battery 

Rahil Chodanker
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Convert any Scooter From AC to Full DC | Activa | change headlight connection from engine to battery
This video shows how to convert any scooter (in my case Honda Activa ) from AC to Full DC so that you can use LED bulb easily it is also referred as changing headlight connection from engine to battery. I have modified my activa to make this happen.
THis is a Step by step video on how to Do it.!!
The LED bulb that i have used • Superbright LED Headli...
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6 мар 2018

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Комментарии : 387   
@ralfrisberg8009
@ralfrisberg8009 4 года назад
The only People showing HOW to change from ac to dc on scooters are you People of India, i shall do as you did on my pgo big max so i can put some led pods, greetings from northern sweden 👍😎
@RahilChodanker
@RahilChodanker 4 года назад
I'm glad you liked my work Ralf, and moreover I'm happy that I am of some little help to you. If you are interested in car diy mods then feel free to check out my other videos on my channel. Cheers and good luck with the conversion 😋👍
@yasomal
@yasomal 2 года назад
Oh finally, in English! 😎 Big thank from Sir Lanka..
@RahilChodanker
@RahilChodanker 2 года назад
I'm glad I was of your little help 😀
@garagewheelz
@garagewheelz 3 года назад
Man that's awesome presentation, I'm a techie and IT architect but seriously I should learn from you 😉
@RahilChodanker
@RahilChodanker 3 года назад
Thanks man 👍😄
@crankshaft30
@crankshaft30 3 года назад
you helped me so much my friend. i did the same wiring on my 2007 activa
@RahilChodanker
@RahilChodanker 3 года назад
Glad that I was of some help to you
@sultansingh9770
@sultansingh9770 3 года назад
Amazing Work bro ! You explained the subject very well ... and you also mentioned to use a fuse in between the 12v from the battery and the relay which is very very important for the safty and very few people suggest this... keep it up bro and good luck for the channel 👍
@RahilChodanker
@RahilChodanker 3 года назад
❤️
@mpcreationcg
@mpcreationcg 6 лет назад
You really work hard Dear Rahil😊👍. Kudos to your work.👌
@RahilChodanker
@RahilChodanker 6 лет назад
Thanks bhai!!! 😀
@AgeofReason
@AgeofReason 3 года назад
Awesome production, awesome idea, awesome attitude 7:40 💯💯💯🔥🔥🔥
@RahilChodanker
@RahilChodanker 3 года назад
Thank you so much for your kind words, keeps me motivated 💪🏻😋
@drmarvel007
@drmarvel007 6 лет назад
A suggestion - You should reduce the background music volume. At times you are inaudible due to the back ground music.
@RahilChodanker
@RahilChodanker 6 лет назад
Suggestion Noted 👍 thanks brother, do chk out my other videos on the channel to get entertained
@matthewnorris203
@matthewnorris203 Год назад
This is exactly what I'm going to do to my Kymco Agility 125. Thank you!
@RahilChodanker
@RahilChodanker 11 дней назад
Glad i was of some help to you!
@lutpio5343
@lutpio5343 5 лет назад
Love your videos bro keep it up easy to understand
@RahilChodanker
@RahilChodanker 5 лет назад
I'm glad you love it 😊
@partsbinaudi1335
@partsbinaudi1335 6 лет назад
That’s a pretty nice setup man. I found an High/Low LED light that plugged right into my scooter which runs fine off the AC power setup it has. It is less bright at idle but still very good compared to the original light, and when accelerating it is just as bright as a DC setup LED.
@RahilChodanker
@RahilChodanker 6 лет назад
I would highly recommend you to convert your scooter to DC or else the LED bulb will die quickly
@partsbinaudi1335
@partsbinaudi1335 6 лет назад
Thanks for the tip. I will look into it further
@RahilChodanker
@RahilChodanker 6 лет назад
Sure , Good luck!!
@aakhilbeig6552
@aakhilbeig6552 2 года назад
@@RahilChodanker but how to convert
@prathameshbadwaik1952
@prathameshbadwaik1952 5 лет назад
Congrats i am your 4000th subscriber
@RahilChodanker
@RahilChodanker 5 лет назад
Thanks buddy 😋🤘
@sonalivelip2906
@sonalivelip2906 6 лет назад
Wowww great work Rahi!!
@RahilChodanker
@RahilChodanker 6 лет назад
Sonali Velip thanks Sonali, do chk out my other videos and also share it with your friends 😊👍
@DevPanigrahy
@DevPanigrahy 6 лет назад
Nice dc setup video compared to others.
@RahilChodanker
@RahilChodanker 6 лет назад
Dev D I have tried to keep it as simple as possible 👍
@Minaldas81
@Minaldas81 5 лет назад
Thanx bro for explaining...
@RahilChodanker
@RahilChodanker 5 лет назад
👍
@shanudas911
@shanudas911 6 лет назад
I liked, the way you made this video, like a pro. I already subscribed you bro. Thank you BTW, can't we use rectifier with 12volt voltage regulator to convert ac into dc?
@RahilChodanker
@RahilChodanker 6 лет назад
Shanu Das thank you bro 😎 And yea you can use rectifier by taking input from the wires of the alternator which can be found at the RR . But it will be additional circuit which can have reliability issues and you will need to be extra cautious with the circuit. I had done the same using a rectifier and a voltage regulator to keep the voltage stable at 13-14v . You can use this to charge the battery but LED's are very sensitive to current so there will be fluctuations which will shorten the life of the led bulb. Hope this will help you
@fermitupoupon1754
@fermitupoupon1754 3 года назад
On my Kymco Agility there's a connector between the headlight unit and the rest of the scooter's electrics. I replaced that with a molex (old style 4 pin hard drive model) and made a circuit with 3 rectifiers to just provide DC to the head light unit. It needs 3 rectifiers, because there's only 1 ground wire from the headlight unit, so it needs one for the 5W marker light and 2 for the actual headlight. This is probably the more expensive option, but it was the least 'invasive' with regard to having to alter the wiring of the scooter. I did it this way for 2 reasons, first this way I am not overloading the battery charge circuit on my scooter. The electrical diagram in the service manual says the rectifier and charge controller unit can only output 30W on my scooter. I don't want to overload that, seeing as that also has to run the CDI. Second, this way I can just remove my little convertor circuit and take it with me to a new scooter when I buy one. Zip tie the molex connector together, put in a halogen bulb and it's basically stock again.
@RahilChodanker
@RahilChodanker 3 года назад
Fermitu Poupon that's well thought from your side. from what you have mentioned I think you can go about with one bridge rectifier and use that to power the marker and headlight. However if things are similar to that of honda or most of the scooter electronics , then you will still have voltage drop during idling untill the engine rpm reaches the threshold to output 12vdc. This will be more prominent if you make use of LED headlight bulb and can damage the bulb. Alternatively if 30w is what reaches your battery then you might also consider connecting rectified dc output to the battery in parallel (you will not overload the charging instead you will provide enough juice available for battery to change ) I did not do that because anyway I'm not drawing anything from the stator directly via Regulator to power up so the total output of the stator is used to charge the battery itself. And don't worry about the CDI , the battery works like a buffer ,it will charge without any problem.
@ajaynagvenkar4460
@ajaynagvenkar4460 6 лет назад
Awesome Bro ✌
@RahilChodanker
@RahilChodanker 6 лет назад
+ajay nagvenkar 🙏
@KalpeshAnvekar
@KalpeshAnvekar 6 лет назад
Nys bro👌
@RahilChodanker
@RahilChodanker 6 лет назад
+kalpesh anvekar 🙏
@projectzip
@projectzip 3 года назад
You sir are brilliant!
@RahilChodanker
@RahilChodanker 3 года назад
Thanks a lot for your kind words 🙂
@projectzip
@projectzip 3 года назад
@@RahilChodanker already done it on the other halfs scooter.
@RahilChodanker
@RahilChodanker 3 года назад
Amazing 👌
@pradeenkrishnag2368
@pradeenkrishnag2368 Год назад
Bro does this hone relay support both low beam and high beam? Bro which fuse to use? What rating?
@RahilChodanker
@RahilChodanker 11 дней назад
yes , 10A is sufficient
@BigT3716
@BigT3716 4 года назад
Hi, I want to replicate your work but I cannot find a relay with 3 pins, only a 3 pin flasher relay or a 4 pin relay. where did you manage to acquire a 3 pin relay? or would a 3 pin flasher relay work or would a 4 pin regular relay work? Thanks!
@RahilChodanker
@RahilChodanker 4 года назад
Brother, I have used 4 pin horn relay and not a 3 pin one , hope that helps😊👍
@mohalimohali1874
@mohalimohali1874 3 года назад
Amazing video thanks, but What is that meter setup please tell something about that😎
@Devknowing
@Devknowing 6 лет назад
ok tnx bro... i try
@RahilChodanker
@RahilChodanker 6 лет назад
U're most welcome
@krishnaswamy516
@krishnaswamy516 5 лет назад
Thanks for the reply. Do you have any video on DIY?
@RahilChodanker
@RahilChodanker 5 лет назад
Yes , you can check my channel for more DIY videos
@Rajesh-xc3ij
@Rajesh-xc3ij 4 года назад
hi, thanks for the tube. very informative, i got to know about relays. one doubt though. you instructed to connect battery +ve to relay30. dont we need a fuse in between? how about taking a line from lock switch and feed it to both light switch and relay30? as there is factory built fuse between battery and lock switch, i guess we don't have to put another. am i right? i want put headlight on DC via a switch in my Activa 4G BS4. appreciate your answer. pls help me understand the concept. thanks
@RahilChodanker
@RahilChodanker 4 года назад
Yes sir , I did mention to use a fuse In between battery +ve and the relay for protection. You can use supply from stock lock switch but then it will pass voltage from stock wiring which can be less than what you can get directly from the battery
@Rajesh-xc3ij
@Rajesh-xc3ij 4 года назад
thank you Rahil ji, good morning pls see this diagram photos.app.goo.gl/gkvA8skc83PYPWbU8 1) except for the little drop in voltage, is the change in wiring OK? is my 8W rated switch protected from 70w bulb load? 2) manufacturers used to give relays with headlight bulbs until BS3 (Activa 3G for Eg)? if not how were the switches protected then? 3) does this switch breaks tail light along with headlight in this wiring parellelly? 4) is the tail light also converted to DC if I just put headlight wire on relay in visor? pls suggest any changes. thanks so much
@RahilChodanker
@RahilChodanker 4 года назад
Circuit in original part in your picture is what you should be doing to convert your bike to DC. Original stock uses alternating DC .Main ac voltage >30vac comes from alternator to regulator and then gets regulated to alternating DC to the headlight bulb. 1) 70w load is not recommended as the size of battery in activa is small so you will face low battery problems 2) No relays, it's on Regulator Rectifier (RR unit) 3) yes headlight and Tail light are parallel 4) which visor? Watch the video again carefully after considering my points and you will understand. If not then I'm still here😄
@Rajesh-xc3ij
@Rajesh-xc3ij 4 года назад
Thanks for reply Rahil ji I'm not done bugging you 😁 1) I thought stock H4 draws 35+35=70w while on high beam. I'm wrong then. still how those 8w rated headlight switches in older Activas were protected without using relay? if they switched headlights without relay, why can't we do it now? 2) only diff between 2 parts of the drawing is where I connect relay30. what's wrong if i connect both relay30 & relay85 to +ve comin from lock key instead of running separate wire and fuse directly from battery to relay30? I do this and still expect the circuit works good and I'll have lesser load on switch?
@RahilChodanker
@RahilChodanker 4 года назад
Haha no problem Rajesh sir😄 1)stock halogen uses 2 filaments, one for high and one for low beam, 35w each at a time . From what I know the switches are just made up of copper terminals for the only purpose of connectivity. That's it The purpose of relay is just to bypass the voltage from stock wiring to the new bulb directly. This method is efficient. Also note I disconnected the stock supply at the high low switch
@SukhpreetSingh-rg5wj
@SukhpreetSingh-rg5wj 2 года назад
Speedometer ❤️✨
@POSA13
@POSA13 6 лет назад
Good one
@RahilChodanker
@RahilChodanker 6 лет назад
Sachin Komarpant babaji🙏
@drmarvel007
@drmarvel007 6 лет назад
Hi-Lo switch has 4 wires. To which wire do we need to connect the input? Any colour code?
@RahilChodanker
@RahilChodanker 6 лет назад
Nekib Ahmed is it a tvs Jupiter? Can you share a picture on my Instagram?
@Monusharma-zr5sz
@Monusharma-zr5sz 6 лет назад
Bro apache rtr bs4 180 me headlight on off switch jo dc current se chale video bnao please
@RahilChodanker
@RahilChodanker 6 лет назад
can you send me pictures of the switch? or the wiring on instagram or fb?
@vikasdp3188
@vikasdp3188 5 лет назад
Hey I’m planning on doing this conversion. Do you have any idea if the new stock LED headlight of 5G Activa fits the 4G Activa which has halogen setup?
@RahilChodanker
@RahilChodanker 5 лет назад
No idea about that but why the 5G headlight? For brightness or just for the look? For the look then it's fine or else you are better on with the reflector for brightness
@drmarvel007
@drmarvel007 6 лет назад
Very nice DIY. Will the stock alternator charge a 5ah battery as fast as it gets consumed by the headlight?
@RahilChodanker
@RahilChodanker 6 лет назад
When you use your bike in daytime the battery will be charged and during the night time charging will be slow and sometimes it will not charge depending on what kind of bulb you use. I use this bulb ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-6tII2LwQEr0.html which consumes less current ans been using it since 2 years now without any problem
@odoull69
@odoull69 5 лет назад
Great video! Tell me, on the headlight on/off switch, is it 3 positions or 2?
@RahilChodanker
@RahilChodanker 5 лет назад
I have changed mine to 3 point
@RahulChauhan-iu7gy
@RahulChauhan-iu7gy 6 лет назад
Can you please help me to learn how can I fit the light switch wire and high/low beam wire in relay please reply me and help me
@RahilChodanker
@RahilChodanker 6 лет назад
What exactly do you want to do?
@Jorge-or3fr
@Jorge-or3fr Год назад
Great brother! My question is: if You use 12 v straight from the battery Will it still Charge correctly when the scooter is in use, or will it lower the charging capacity? Thanks for making the video in English. I can not understand hindi!😩
@RahilChodanker
@RahilChodanker 11 дней назад
Depends on what is the charging capacity and the wattage in use. As for this scooter its not a problem
@techpoints
@techpoints 3 года назад
Bro what's the profit it consumes the power of battery.I think you've to add a bridge rectifier and a stable boost converter in the wire of output which comes out through alternator but it costs a lot almost 600 rupees of bridge rectifier and boost converter and you can install led on head as well as tail also and boost converter give a smoother voltage output without battery otherwise your explanations are appreciatable ok thank-you.❤️
@RahilChodanker
@RahilChodanker 3 года назад
I had thought about that at first but then I moved to this approach as it involves less electronics which means less complexity which in turn means less chance of failure. Reliability 😊 Or else The alternator produces well over😄 30vac
@siliconhub6492
@siliconhub6492 5 лет назад
Sir how you change the meter of Activa make a video on it please
@RahilChodanker
@RahilChodanker 5 лет назад
Sure buddy 👍
@siliconhub6492
@siliconhub6492 4 года назад
@@RahilChodanker when you're going to make it I am waiting for that
@RahilChodanker
@RahilChodanker 4 года назад
@@siliconhub6492 I'm very sorry man, just preoccupied with earlier commitments but sure I'll make it. If you are in a hurry then I can help you out with parts and wiring. Hit me up on insta
@siliconhub6492
@siliconhub6492 4 года назад
@@RahilChodanker I am restoring my old Activa that's why I'm asking to you
@RahilChodanker
@RahilChodanker 4 года назад
@@siliconhub6492 sure man, will help you with whatever I can, I myself have kept my activa alive like new for 14 years😄
@etalksl
@etalksl 2 года назад
Brother , i have RayZr onlight bike, please tell me how to replye led
@surjitsir9934
@surjitsir9934 4 года назад
Namaste bro. I just want to know, how to install a mobile holder charger in Activa 3g?
@RahilChodanker
@RahilChodanker 4 года назад
Greetings buddy, most of the ones that you get in market are plug and play types. But if at all you want to go the diy route then take connection +ve and -ve from battery with a fuse in between on the +ve side and then use a step down circuit board or a car charger circuit so that the +12v from battery gets converted to 5v and then use your mobile charging cable and plug it in the usb, done!!! You have a charging cable ready. For the holder you will have to fabricate it according to where you place it.
@roshansh5229
@roshansh5229 3 года назад
How come AC came into picture? Lock switch or ignition switch doesnt give 12v dc itself ?? Btb, Nice energetic video👍
@RahilChodanker
@RahilChodanker 3 года назад
Lock switch gives connectivity from battery to rest of the electricals running on 12v dc. Ac comes from stator
@sushantagrawal2007
@sushantagrawal2007 5 лет назад
Plzz tell me that if i install bigger battery than original in my bike, would the rectifier charge it efficiently as before or not??
@RahilChodanker
@RahilChodanker 5 лет назад
It will take little more time to charge higher capacity battery to it's full capacity. So no problem installing higher capacity battery
@rohitraina102
@rohitraina102 3 года назад
Brother great work. I have restored my dads old 1996 bajaj chetak. I want to add the LED bulbs to it. Since chetak 96 doesn't have battery and I dont want one. But I want to use DC lights on it directly from stator coil. I got to know, I need to add Regulator Rectifier for the same, which will convert AC to DC. I am using a 4pin regulator rectifier. Kindly help me with the circuit diagram
@RahilChodanker
@RahilChodanker 3 года назад
Great!! I love restorations😊👍 Comming to your requirement, First of all you will have to use a battery if you want to run LED bulbs on the Chetak. Otherwise like I said in the video leds are sensitive and will die in no time. Let's say even if you don't use battery ,use a RR and get Rectified DC , it will still be alternating DC. In simple words led will work fine when your Chetak will be in the correct RPM range at which the voltage output is 12v but when the rpm drops the LED will start flickering. Also led will stop glowing before even the engine idles when you will get the Chetak to a stop. In short, you need a battery ,along with RR 😊
@rohitraina102
@rohitraina102 3 года назад
@@RahilChodanker Thanks brother for explaining. Still a doubt. As there would be alternating DC from using just RR. Will the LEDs withstand the flickering or not. Can we add anything else to stop it apart from using battery. If yes kindly explain. If not, a battery is a must. Then which battery would be fine in my case. As I dont have self start or much usage.
@RahilChodanker
@RahilChodanker 3 года назад
Leds will die quickly with the flicker. You can use any 12v two wheeler battery which suits the size and budget. I would prefer amaron battery. And since you don't have self start the battery will last a very long time too. Also make sure to use a 10amp fuse in series with the battery to the output for safety purpose
@tiwari4009
@tiwari4009 Год назад
Sir Which relay can i used?
@anandakrdas4368
@anandakrdas4368 5 лет назад
Can I use passlight relay for this job, this type of relay also use in AC headlight setup bike. Pls help
@RahilChodanker
@RahilChodanker 5 лет назад
Passllight does not need a relay
@Gaurav.Gajjar2219
@Gaurav.Gajjar2219 2 года назад
Can we use diod bridge rectifier and capacitor instead of Relay?
@RahilChodanker
@RahilChodanker 2 года назад
The RR unit already has got rectification, what we need to tackle is constant voltage which we can get only from battery
@sagnikroy828
@sagnikroy828 5 лет назад
Bro how you installed that digital speedometer in activa? Can you put a video on it? What's the cost?
@RahilChodanker
@RahilChodanker 5 лет назад
The cost was if the speedo which was like 2300/- and installation was DIY. I will try to make a video of it 👍
@wgood8484
@wgood8484 5 лет назад
ff to 2:19
@siddhesh2888
@siddhesh2888 4 года назад
Friend, I am planning to install LED headlight in my Activa just like you did. However, I have some concern regarding it. I use my Activa almost daily for commuting(20-30km). Often I need to ride in rain/fog/dust(construction) during late night. Does LED really provide better visibility in rain/fog as compared to our Halogen? Is it useful on highways/single lane roads?
@RahilChodanker
@RahilChodanker 4 года назад
For activa LED will be better for you
@hriticksharma3344
@hriticksharma3344 5 лет назад
Bro can you do this on ACTIVA 4G because in activa 4g there is no headlight switch and it is also confusing. Actually i want that when my activa is in ignition only in ignition, not start then in headlight their is parking bulb it will on automatically is this possible ?? Please reply
@RahilChodanker
@RahilChodanker 5 лет назад
I did not understand you but yeah if you want to convert to DC then you can use a 2step headlight on off switch so that you can control the parking bulb as well as the headlight
@hriticksharma3344
@hriticksharma3344 5 лет назад
@@RahilChodanker sir i want to convert only PARKING BULB to DC.... Jo headlight mai chota sa bulb hota hai parking bulb ussko battery par karna only. In Activa 4G Reply pls
@RahilChodanker
@RahilChodanker 5 лет назад
You want a switch for that?
@thomaskaradi111
@thomaskaradi111 2 года назад
In high/ low switch has multiple wire in which wire i should connect relay wire?
@nishadmp6219
@nishadmp6219 4 года назад
Ok If u using positive.dc volt for h.light .it should affect battery life Am i right .other things.which type ledlight r u suvgectingfor scooty.pls.reply
@RahilChodanker
@RahilChodanker 4 года назад
It does not affect battery life unless you use some cheap quality bulb. I changed my battery which was installed when I had done this conversion along with the bulb and it worked me for 4.5 years. I changed to new battery just 2 days back😊
@suryapatnaik5720
@suryapatnaik5720 4 года назад
Bro, can u help in fitting 12v battery in bajaj chetak 150cc 2-stroke scooter. And making it fully dc. I want to fix led headlights, taillights and blinkers. Thanku
@RahilChodanker
@RahilChodanker 4 года назад
Yes sure, you will first need Regulator Rectifier and a battery for This. Also you will have to redo the wiring as per your need
@PistolShooting982
@PistolShooting982 3 года назад
Hi Rahil. I did the wiring on a ct110 from AC to DC for LED headlight but now rear brake light does not work. Tail light comes on with headlight. I wired the engine wire to ignition wire? Any ideas?
@RahilChodanker
@RahilChodanker 3 года назад
check brake switch
@faisalahmed4331
@faisalahmed4331 5 лет назад
Liked your video. One thing would like to know, I saw in another guys video that, he showed voltage with relay and without relay by a switch installed on bike. Can you please help me to make that switch?
@RahilChodanker
@RahilChodanker 5 лет назад
Link to video please
@faisalahmed4331
@faisalahmed4331 5 лет назад
ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-6YeXhSlz5AI.html
@faisalahmed4331
@faisalahmed4331 5 лет назад
@@RahilChodanker, any chance to do that bro?
@ellenbhujbal2675
@ellenbhujbal2675 6 лет назад
Can you please tell me the wiring for hazard lights?
@RahilChodanker
@RahilChodanker 6 лет назад
That video is comming up in two weeks, so stay tuned
@Sneeqi
@Sneeqi 6 лет назад
Does it need to be 30A relay and would i need a resistor so the led wouldn't die?
@RahilChodanker
@RahilChodanker 6 лет назад
Resistor is not necessary as already battery is a stable power supply, the voltage comming to battety also passes through Regulator Rectifier. The Rating of relay can be less too depending on the current drawn by the headlight bulb you use. The standard horn relay is 30A which is available in the market for cheap
@kishorenagirikanti
@kishorenagirikanti 4 года назад
It’s k bro . But with out battery vehicles how we convert ac supply to DC supply for fitting led head lights plz give reply
@RahilChodanker
@RahilChodanker 4 года назад
You can use a simple rectifier and get the job done, but I would not suggest you to do that to use LED bulb because like I said they are current sensitive and without stable current you will damage the LED bulb in no time.
@democracy5753
@democracy5753 2 года назад
How to do DC headlight of Apache rtr 160 2v plz provide vdo
@dhanssekaran5360
@dhanssekaran5360 5 лет назад
I have using Bajaj discover 135cc bike. If possible for AC supply to DC supply bro...
@RahilChodanker
@RahilChodanker 5 лет назад
Yes, its possible to do in almost any scooter or motorcycle
@geombarone
@geombarone 2 года назад
Very informative but, may I suggest lowering the volume of the annoying music? It is hard to hear you clearly when that music is so loud and unnecessary. Other than that good job!
@RahilChodanker
@RahilChodanker 11 дней назад
Sure, Feedback taken sir!!
@shinoozsakeer3339
@shinoozsakeer3339 5 лет назад
how did u install hazard indicators pls do a video
@RahilChodanker
@RahilChodanker 5 лет назад
Sure, video on that soon
@dynamicauto3964
@dynamicauto3964 5 лет назад
When i started with self the led light was blinking and there is little smoke coming out what to do
@RahilChodanker
@RahilChodanker 5 лет назад
You did something wrong , or loose connection, check the wiring again with multimeter
@piyush_mohanti22
@piyush_mohanti22 4 года назад
Sir mere pass LML vespa Star hai kya mai usme LED head light or digital meter lagwa skta hu
@RahilChodanker
@RahilChodanker 4 года назад
Yes why not!!
@rudrasharma8268
@rudrasharma8268 5 лет назад
Please make a Video How you Install Activa 3g Headlight switch in your old activa And those pilot lights plz..plz..plz
@RahilChodanker
@RahilChodanker 5 лет назад
Sure bro, its on the list👍
@rudrasharma8268
@rudrasharma8268 5 лет назад
Rahil Chodanker aap kab Tak Bana paoge Plz Jaldi Baniyega
@RahilChodanker
@RahilChodanker 5 лет назад
It's plug and play bro, I'll try to make it soon
@TT-ii5bu
@TT-ii5bu 5 лет назад
Share more details in the schematic way I have Honda Activa 2012 model please
@RahilChodanker
@RahilChodanker 5 лет назад
Well i dont have schematic of 2012 activa , but its similar to mine. One of my friend has done this on his 2013 activa following my video.
@anuragharsh1509
@anuragharsh1509 5 лет назад
Bro ..can I do it for my tvs apache ??
@RahilChodanker
@RahilChodanker 5 лет назад
Yes, definitely you can, the wiring is different but the concept is the same
@swapneelembalwar1705
@swapneelembalwar1705 5 лет назад
Bro please , cn u make a video on Jupiter bs 3 ac to DC without wire cutting
@RahilChodanker
@RahilChodanker 5 лет назад
You will have to cut one wire at least, cannot do without cutting
@fardeenmustafa6582
@fardeenmustafa6582 5 лет назад
You can also replace the ac current wire with dc current wire
@RahilChodanker
@RahilChodanker 5 лет назад
You mean by just replacing the ac wires with dc you will get a direct current supply?? If it is then it's not possible without conversion
@preetsingh7124
@preetsingh7124 4 года назад
Bro bajaj chetak scooter headlight/handlebar wiring video .plz ....
@RahilChodanker
@RahilChodanker 4 года назад
What exactly you want buddy?
@preetsingh7124
@preetsingh7124 4 года назад
@@RahilChodanker bro i want to place a battery in bajaj chetak scooter and put handlebar light on it.i want to place a battery in scooter.so..i supply proper current to scooter.
@DomRider250
@DomRider250 5 лет назад
Nice theory but difficult to put in practice
@RahilChodanker
@RahilChodanker 5 лет назад
Well you will need to have at least some amount basic electrical sense to understand it. Such things will not be easy for a layman to understand for sure
@DomRider250
@DomRider250 5 лет назад
@@RahilChodanker agreed. Your video is not good for laymen.
@Aj_222
@Aj_222 2 года назад
Can I use this in dio?
@RahilChodanker
@RahilChodanker 2 года назад
Yes, I have done it on my friends dio and aviator too
@arunkulkarni8291
@arunkulkarni8291 4 года назад
Sir i want to do same in the bajaj legend scooter... Thir is no any battery but i want to fix it kindly reply sir... I waiting... I from hubli.
@RahilChodanker
@RahilChodanker 4 года назад
Sure, for that you will need a RR unit to regulate AC supply from alternator and then charge the battery and ofcorse a battery 😊
@arunkulkarni8291
@arunkulkarni8291 4 года назад
@@RahilChodanker now i m trying but not getting sir....
@boopinkakarla7722
@boopinkakarla7722 6 лет назад
Make a video on how to install digital metre on old Activa 😍
@RahilChodanker
@RahilChodanker 6 лет назад
Sure bro, will work on the video soon👍 I had got it like 4 years back
@abhipanchal3700
@abhipanchal3700 4 года назад
Sir i have pulsar 200 2007 model i want to make ac to dc pls guide
@RahilChodanker
@RahilChodanker 4 года назад
The logic is same as what I have mentioned here, find a +12v after the lock switch and pass it through the on off switch to the relay coil, then connect the other end to ground. Then use a +12v from battery to the relay input and connect the output from relay to the input of high low switch. That's it! All the best😊
@majeedalisyed495
@majeedalisyed495 4 года назад
You have not converted ac to dc, you cut down the ac and connected to dc, this may lead battery low in long drive at night time.
@RahilChodanker
@RahilChodanker 4 года назад
That is actually called DC conversion as the complete electricals now runs on DC. I have been using this setup now for almost 4years and till date I have not faced any low battery issues as LED draws less power than Halogens, hope I was helpful 😊
@zairemmawiavanchhawng9594
@zairemmawiavanchhawng9594 5 лет назад
my light is led ..can i use 40A 12V DC Hid Relay.that is i already have...idid'nt find horn relay on my honda hornet 160r..
@RahilChodanker
@RahilChodanker 5 лет назад
For sure you can use but will need to work out with the connectors
@zairemmawiavanchhawng9594
@zairemmawiavanchhawng9594 5 лет назад
@@RahilChodanker ok..thanks alots
@francisralte4194
@francisralte4194 Год назад
i've seen videos where they just cut off the ac wire coming from alternator to headlight, and power the headlight with 12v power from lock switch. Is the result any different?
@RahilChodanker
@RahilChodanker 11 дней назад
very minor as my approach completely isolates the stock wiring so you are very sure you get minimum voltage drop
@animeguy4762
@animeguy4762 2 года назад
Will the alternator of the scooter charge enough the battery to keep up with the lights?
@RahilChodanker
@RahilChodanker 2 года назад
Well the stock bulb is 35/35w and this led is rated at 20w low and 30w high so it's well within the stock range and it does charge the battery enough
@vkswamy3036
@vkswamy3036 5 лет назад
Just read a comment. The charging of battery will be slow in the night. Can we rectify the yellow wire and connect to the Battery for better charging?
@RahilChodanker
@RahilChodanker 5 лет назад
The resultant will be the same as there is one more wire which goes through to charge the battery, also it's not simple as rectify and connect, you will also need to use voltage regulator to control the voltage
@Dhananjay1008
@Dhananjay1008 6 лет назад
Bro can I use 36w 4000lm led on my Honda Dream Yuga
@RahilChodanker
@RahilChodanker 6 лет назад
Dhananjay patil yes you can but make sure you convert your setup to DC or else the led will die soon
@Dhananjay1008
@Dhananjay1008 6 лет назад
Rahil Chodanker ya will try to do it with your method, Is it compulsory to connect to high low beam ? As it is quite difficult for me to find because I am not an expert in it
@RahilChodanker
@RahilChodanker 6 лет назад
If you make it direct then you will not get to use high low switch, So you will have to somehow do it with high low switch only.
@no22sill
@no22sill 4 года назад
@@RahilChodanker hi, how much do motorcycle electricians charge to do this conversion? And does it void the bikes warranty? Suggest any good technician in Delhi if you can, thanks very much
@RahilChodanker
@RahilChodanker 4 года назад
@@no22sill sorry buddy, I have no idea about technicians and the amount they charge. But yes the electrical warranty will be void mostly
@drmarvel007
@drmarvel007 6 лет назад
Do we need three relays - one for headlight, one for pass switch and one for position lamp?
@RahilChodanker
@RahilChodanker 6 лет назад
Position lamp is not current and voltage intensive so it's not required, Just one relay for headlight
@drmarvel007
@drmarvel007 6 лет назад
Rahil Chodanker And what about the pass switch?
@RahilChodanker
@RahilChodanker 6 лет назад
no not required for pass, I will actually make a video on pass light switch
@drmarvel007
@drmarvel007 6 лет назад
How much should be the thickness of the battery positive wire? As the battery is under the seat in TVS scooters, so it is difficult to connect to the battery every time. So I am planning to extend the battery positive and negative to the front of the scooter and use it as the master positive wire for all mods in future. How thick a wire should I take for the positive and negative in that scenario? Thanks in advance :)
@RahilChodanker
@RahilChodanker 6 лет назад
Nekib Ahmed that thickness will entirely depend on how much loaf you are going to put, I'm sure it won't be much , so under normal circumstances, 1sq mm or 1.5sq mm will be good for normal led mods, Also you don't need to take negative terminal all the way up, you can directly connect the negative terminal to the chasis of the bike. You can also take a positive terminal from the lock switch so that your mods will then work only when the key is turned on position
@nishadmp6219
@nishadmp6219 4 года назад
My schooter haven't battery what is remady .can i get dc volt for my break .light and indicators
@RahilChodanker
@RahilChodanker 4 года назад
I did not understand exactly what you are saying. Your scooter does not have a battery, if that is what you are saying then you will need a RR unit and a battery. Other option is to use rectifier diode but then it will still be variable and alternating
@Giftsonjoseph
@Giftsonjoseph 5 лет назад
Bro, I have honda eterno. It's has no battery. please give me some ideas
@RahilChodanker
@RahilChodanker 5 лет назад
You will need a Regulator rectifier , and a battery and then the next
@varunreddy9410
@varunreddy9410 4 года назад
I have a suzuki gixxer which came with a 3ah battery from factory. I replaced the battery with 4ah recently. I installed a 55w projector in my headlight with a relay harness. I replaced all my halogen bulbs in indicator and parking lamp with 0.5w leds. Rear tail lamp is led from factory. Do you think 4ah can power 55w headlight + led tail light? Please let me know your opinion. Also my bike is dc setup in stock form.
@RahilChodanker
@RahilChodanker 4 года назад
What kind of bulb have you put in the projector? If it's an HID or halogen then you will face battery drain issues. You will be on a safer side if you install led bulb in the projector which will even bring down the wattage as well as amperage.
@varunreddy9410
@varunreddy9410 4 года назад
@@RahilChodanker I installed 55w hid bulb in projector. I am running 11w extra from what the stock setup was, after replacing all other lamps such as licence plate, pilot lamp, etc to leds.
@varunreddy9410
@varunreddy9410 4 года назад
Please clarify what is the max wattage that a 12v 3ah battery can support? That'll clear out most of my questions. I have used a relay for my headlights.
@RahilChodanker
@RahilChodanker 4 года назад
Its not about wattage, it's about the current that the hid ballast draws during the start up process which is more than enough to drain your battery( in a couple of startups). It goes almost to 9amps peak . Other than that 12v 3ah will roughly have 36Wh but you want to dive deeper then you will also need to know power generated by your bike alternator to find out the proper wattage.
@varunreddy9410
@varunreddy9410 4 года назад
@@RahilChodanker thanks for the reply. Really appreciate your reply for such an old video. My ballast has a max start current limit at 78w. What you said is right. How to check alternator max power. Do you have any video link? Thanks again for all the help and replies.
@philipjoel98
@philipjoel98 Год назад
Bro y do u need a relay for this just disconnect the ac wire to the light switch and swap with a positive line which comes from the battery or u can loop from the front brake switch. I have done this 5 years ago and running with complete led setup without any issues till now
@RahilChodanker
@RahilChodanker 11 дней назад
You are not wrong. I just wanted isolated setup so that its safe enough
@antonythachil273
@antonythachil273 2 года назад
How can I connect Activa 5g led headlight to Activa 3g
@vishalmundu1510
@vishalmundu1510 5 лет назад
Can I. Use the flasher relay
@RahilChodanker
@RahilChodanker 5 лет назад
Nop that's different
@Maetrei
@Maetrei 6 лет назад
What about indicator and tail lights? How can one convert them to led?
@RahilChodanker
@RahilChodanker 6 лет назад
+Karan Singh you can use led tail lamp directly after converting, For indicators chk out my video on Switchback led turn indicators
@Maetrei
@Maetrei 6 лет назад
Rahil Chodanker I'm considering using a bridge rectifier + capacitor to convert existing ac Headlight line to DC. Do you think that'd be good enough?
@Maetrei
@Maetrei 6 лет назад
Rahil Chodanker I guess you're calling the bridge rectifier 'relay'
@RaJeshSinGh-rs8nb
@RaJeshSinGh-rs8nb 6 лет назад
Bro ! Will it be fine if I directly connect the headlight wire to Ignition switch ? how will it be diffrent from the relay system ?
@RahilChodanker
@RahilChodanker 6 лет назад
+RaJesh SinGh in that situation the 12v will be supplied to the headlights from the ignition switch through the bikes original wiring, which in most of the times has got more resistance, When you use relay, you bypass all that and become safe as the supply goes directly from battery straight to the bulb
@RaJeshSinGh-rs8nb
@RaJeshSinGh-rs8nb 6 лет назад
Rahil Chodanker Thanks for the reply ! :) Slowly, iam able to understand the setup because the wiring is a bit complicated and using a rectifier and a capacitor will probably make it more complicated so ill go with this itself 😅 I actually needed some assistance with my bike, can you help me out ?
@RahilChodanker
@RahilChodanker 6 лет назад
RaJesh SinGh yes definitely, will help you. I have even done it with capacitor and rectifier but it is not efficient and stable as the original source itself variates from 6 to 30v
@RaJeshSinGh-rs8nb
@RaJeshSinGh-rs8nb 6 лет назад
Rahil Chodanker I Really appreciate you helping me out ! Sorry for the late reply, took me some time to read my bikes wiring diagram 😅. So i have a Suzuki fiero, and it has no pilot lamp, just normal light switch. And here is the wiring info. Right Handle switch unit. 1. Yellow wire(light switch) - Comes from Regulator And goes to Pass switch. 2. Grey wire - Goes to Beam control switch on left handle bar and Also to Rear Tail light. The other two wires go to Ignition and CDI resp. LEFT handle switch unit. 1. One wire connects High beam switch to Headlight. 2.Another wire connects Low beam switch to Headlight. How do I install the relay now ? 😅
@RahilChodanker
@RahilChodanker 6 лет назад
RaJesh SinGh cut the yellow wire so there is no current comming from alternator to the light on off switch and refer my video to pass a positive wire from key lock switch to this light switch, Now the output wire of the relay needs to be connected to one wire which goes to the high low switch which then passes the current to the selection made(high or low). If you have any problems with understanding then hit me up with pics on my Instagram I will mark it all and give you
@charlieofficial332
@charlieofficial332 7 месяцев назад
Sir If I Dont Use Relay And If I Play My Philips 6w Led Headlight In My Maestro Edge 110 BS4 Scooty After Doing AC to DC Connection Then Will My Battery Will Fall Or Damage? Should I Convert My Scooty Wiring From AC To DC Connection?
@charlieofficial332
@charlieofficial332 7 месяцев назад
The AC To DC Connection Will Damage My Battery? Or Not
@RahilChodanker
@RahilChodanker 11 дней назад
It will not do any damage if done correctly
@rohanroyalnag65
@rohanroyalnag65 5 лет назад
Bhai please tell me in honda dio bs4
@RahilChodanker
@RahilChodanker 5 лет назад
It's the same method to follow my friend
@sunandep4103
@sunandep4103 6 лет назад
Which is that speedometer console? From a decade old activa? 🤔
@RahilChodanker
@RahilChodanker 6 лет назад
That's a modified one
@anuragharsh1509
@anuragharsh1509 5 лет назад
Bro ...By mistake I have bought 70A relay it will work in my apache?????plz reply
@RahilChodanker
@RahilChodanker 5 лет назад
Yes, it will work easily
@anuragharsh1509
@anuragharsh1509 5 лет назад
@@RahilChodanker thanks for the reply.... and please help me if I would stuck in between...
@RahilChodanker
@RahilChodanker 5 лет назад
Sure, hit me up on Instagram
@swapneelembalwar1705
@swapneelembalwar1705 5 лет назад
But bro I had seen a video in which the guy uses Splice connector wire without cutting any wire please make a video using splice connector if possible. 😐
@RahilChodanker
@RahilChodanker 5 лет назад
Even if you use splice connector at the high low switch you will still have to cut the headlight on off switch wires completely to make the relay work. I would not recommend Doing it without using relay as that will make it unsafe
@vkswamy3036
@vkswamy3036 5 лет назад
Wanted to change the whole setup from magnato to DC instead of ac
@RahilChodanker
@RahilChodanker 5 лет назад
You will definitely need to use the supply from magneto to convert to dc in any bike
@Najarin74
@Najarin74 5 лет назад
how to do for Honda Dio....
@RahilChodanker
@RahilChodanker 5 лет назад
Most of the scooters in India have similar setup of wiring, for Dio it's same as activa and aviator.
@ashishkatiyar3150
@ashishkatiyar3150 5 лет назад
Accordance of your video, I have done modifications to my activa 3G and everything is working properly but what should I do for the pass light to provide it supply Please help me
@RahilChodanker
@RahilChodanker 5 лет назад
I will make a video on that
@ashishkatiyar3150
@ashishkatiyar3150 5 лет назад
Second Vidio when making for the pass switch
@RahilChodanker
@RahilChodanker 5 лет назад
Soon
@akhandpratapsingh4872
@akhandpratapsingh4872 5 лет назад
Ashish katiyar bhai activa 125 me kaise kre
@risheesharma
@risheesharma 3 года назад
why not just use a bridge rectifier before the headlight?
@RahilChodanker
@RahilChodanker 3 года назад
It will be the same as stock that's already being done by RR with variable dc which we don't want to begin with
@tkmwp2326
@tkmwp2326 5 лет назад
Is it possible in Bajaj super scooter and does conversion of ac into dc effects its engine?
@RahilChodanker
@RahilChodanker 5 лет назад
I guess in Bajaj super you don't have a battery. So this method will not work, you will need regulator rectifier and then install a battery first. It does not affect engine at all
@tkmwp2326
@tkmwp2326 5 лет назад
@@RahilChodanker it means i have to modify its the whole wiring system too?
@RahilChodanker
@RahilChodanker 5 лет назад
No not everything, you will have to use the wires comming from the alternator as input to regulator/rectifier which will give you dc output which you can then use to charge the battery, once you do that , then you can follow this video
@saarcful
@saarcful 5 лет назад
Really not able to control my laughter;) hehehehehe... bajaj gaadi aur ac dc aur battery set up... hehehehehe... I was thinking if it works for activa at least. I'll try for my Unicorn now.
@siddhesh2888
@siddhesh2888 4 года назад
For installing headlight relay, do we need to convert from AC to DC in Activa ? Also, does AC current support Headlight relay ?
@RahilChodanker
@RahilChodanker 4 года назад
Seems like you have not understood it buddy, see When you install Realy , your activa becomes DC ,done!
@siddhesh2888
@siddhesh2888 4 года назад
@@RahilChodanker Thanks for clearing confusion
@RahilChodanker
@RahilChodanker 4 года назад
Anytime buddy 😊
@siddhesh2888
@siddhesh2888 4 года назад
@@RahilChodanker Will using H4 60/55w halogen on DC setup(motorcycle), drains the battery faster or will the battery keeps charging fine, while riding, irrespective of AC or DC headlight?
@RahilChodanker
@RahilChodanker 4 года назад
Not recommend at all, battery will drain and age quickly If using it in ac then they will not glow bright as they need more current than what activa can supply . Good LED bulb is the way to go if you need brightness
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