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Crafting an Industrial-Scale Gear from Start to Finish | How It's Manufacturing ? 

PK Mechanics
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Crafting an Industrial-Scale Gear from Start to Finish | How It's Manufacturing ?
#manufacturing #production
#Manufacturing
#Process
#HugeSiloTank
#Limited
#Equipments

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3 мар 2024

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Комментарии : 98   
@peteb3365
@peteb3365 29 дней назад
i worked for esab for 10 years, there was plus or minus 0.005% compositions, theres is plus or minus one gate and an rsj 🧐
@justuandmebb
@justuandmebb Месяц назад
As a retired aerospace machinist, let me think about this for a while 🤔
@markryan5493
@markryan5493 2 месяца назад
How would you like your steel sir? Just a mixture of what we have laying around? If you have one chuck an old galvanized door in for good measure please.
@johnswarbrick2365
@johnswarbrick2365 Месяц назад
In the UK the furnace would have an extractor fan over it to "kill" the smoke etc. Clean air, polution and greenhouse emissions? Forget it - we'll foot the carbon bill.
@AbongileMafevuka
@AbongileMafevuka Месяц назад
I see the wind blowing from outside, there I see is the extractor
@marktinkler6897
@marktinkler6897 29 дней назад
Gotta love it. Working five feet away from molten steel wearing loose fitting cotton clothing and SANDALS!😮
@SJKile
@SJKile 26 дней назад
Or welding without a hood.
@wthorwirth
@wthorwirth 19 дней назад
Never mind, manpower is cheap, health is cheaper...
@danyf3116
@danyf3116 Месяц назад
Buyer: So, what metals were used to build it? Them: YES!
@claywebb8199
@claywebb8199 Месяц назад
Customer: Can you make me a huge steel gear from scratch? You: Erm….errrrrr……well…….no, I haven’t got a clue. 😔😔😔
@AbongileMafevuka
@AbongileMafevuka Месяц назад
Now that question is gonna cost you another $2000
@danyf3116
@danyf3116 Месяц назад
@@claywebb8199 I cast my own but NEVER to that scale!!!! lol
@RayWint-od9uj
@RayWint-od9uj Месяц назад
They invented a brand new alloy. And nice to see wearing the latest safety flip flops.
@iangwynne4619
@iangwynne4619 Месяц назад
whtever thy put in tht furnace hope thy didnt forget kitchen sink too,nice clean workshop too,safety boots are crackers😂
@UmairKhan-vh8zi
@UmairKhan-vh8zi 2 месяца назад
Nice
@peteb3365
@peteb3365 29 дней назад
colin furze wears a safety tie, they wear safety sandals 🤣
@jamesmckay9966
@jamesmckay9966 2 месяца назад
U IT IS A THING OF BEAUTY TO WATCH THESE MEN WORK UNSURPASABLE SKILL. WOW
@SJKile
@SJKile 26 дней назад
I never see you guys pour samples & check the composition of the steel? Is that something you do or do you just not care about it.
@wthorwirth
@wthorwirth 19 дней назад
wood & meadow steel... for every purpose
@mapsofbeing5937
@mapsofbeing5937 Месяц назад
they're literally melting rusty scrap, casting parts in rocky dirt and look at the results that splash @ 19:00 though, I wouldn't want to be in sandals
@maymocvanongnghiep1123
@maymocvanongnghiep1123 2 месяца назад
Giỏi ❤
@GlenCychosz
@GlenCychosz 13 дней назад
"Crafting an Industrial-Scale Gear from Start to Finish" No gear was finished.
@seanthiar
@seanthiar 2 месяца назад
The wheel is still not in a usable condition. It's off center and wobbles. But this was the first time I saw someone in this videos wearing something resembling security shoes and not flip flops, even if there were only a few.
@johnswarbrick2365
@johnswarbrick2365 Месяц назад
It is a low speed chain gear for something like a rock crusher or heavy conveyor belt - it doesn't need to be multi-plane dynamically balanced.
@Tedinoz
@Tedinoz Месяц назад
These are the UK work practices of 100 years ago. There was no incentive to develop local industries because the Empire was regarded as a destination for English manufactured goods. BTW, their electricity is generated mostly by coal. These are artisans doing work that has largely ‘died out’ in the UK(and Australia)-we all import from China now. Celebrate their work. Change will come to their country too. But please don’t apply our first-world standards to them.
@HanmixTires
@HanmixTires 2 месяца назад
Great💪💪💪💪
@clintchapman4319
@clintchapman4319 24 дня назад
I'm not super impressed with these guys machining, but they can damn sure do some sand casting! That's cool!
@randalljames1
@randalljames1 Месяц назад
Never mind the OSHA guy passed out cold in the doorway... This is an amazing process with a really unexpected outcome...
@antonioferreira4446
@antonioferreira4446 22 дня назад
Trabalho profissional, halidoso, técnica, com forjaria. admiro muito e vejo outros trabalhos de forjaria.
@trainnerd3029
@trainnerd3029 17 дней назад
If the whole world goes to shit… These are the people who will survive! RESPECT!
@harryscott9533
@harryscott9533 2 месяца назад
impressive
@user-jq7vq4bi5d
@user-jq7vq4bi5d 2 месяца назад
Great work! I love your videos, how can I contact you?
@azizchkour6106
@azizchkour6106 2 месяца назад
Pakistani 💪💪
@oldodger
@oldodger 2 месяца назад
None of these workers ever seem to be in a positive mood. Any of these videos from Pakistan. S M I L E !
@Histandard2011
@Histandard2011 17 дней назад
Would you be in a positive mood if you had only places like this to go to work each day.
@Z4Zander
@Z4Zander 2 месяца назад
@25:00.Literally everything bar the kitchen sink.
@WiekingderViking
@WiekingderViking Месяц назад
Just wait until these products show up on the shores of the good old US OF A! “A sprocket is just a sprocket, right???????”
@peteb3365
@peteb3365 29 дней назад
all that casting dust must play havock on their lathes, not to mention their lungs
@marcelmarceli8238
@marcelmarceli8238 Месяц назад
I think they can even build houses from underground.
@ernstdamm266
@ernstdamm266 2 месяца назад
Об охране природы и охране труда умолчим.
@tsclly2377
@tsclly2377 13 дней назад
Well... not in the USA. too many OSHA and EPA violations, let alone the labor used.....
@essexfarmer9610
@essexfarmer9610 13 дней назад
does not show finished gear
@user-xp4ib3qu4w
@user-xp4ib3qu4w 2 месяца назад
It is not all steel scrap well? I Ee aluminum as welĺ
@christianfrancois6403
@christianfrancois6403 2 месяца назад
savety first !!! :-))
@kernowskunkworks
@kernowskunkworks Месяц назад
I’d make a fortune with my steel toecap sandals
@user-yn3ln7cs4c
@user-yn3ln7cs4c Месяц назад
looks to be a fair bit of aluminium going into that
@andybrown9427
@andybrown9427 Месяц назад
I'm guessing the health and safety risk assesments are quite short.
@barney2633
@barney2633 17 дней назад
Why don't they tidy up the moulding / casting area ? Life would be so much easier.
@27rus30
@27rus30 2 месяца назад
В натуре Мордэр😮
@jefflawrence3846
@jefflawrence3846 Месяц назад
IT AMAZES ME THAT WE (IN THE WESTERN COUNTRIES) ARE BEING FORCED TO CUT OUR "CARBON FOOTPRINT" But China and India (the 2 worst) get a free pass
@wthorwirth
@wthorwirth 19 дней назад
Pakistan too
@trainnerd3029
@trainnerd3029 17 дней назад
Nothing more than a money grab. Not much money to grab from over there…
@user-gs6fq1jq8y
@user-gs6fq1jq8y Месяц назад
That sand is gorgeous golden even with the additives.. where do they get it??
@oh8wingman
@oh8wingman Месяц назад
It's pretty much just regular sand with oil and sodium silicate mixed in. The oil causes the sand to stick together so it can be molded to fit the shape of the patent (master shape). The small holes you see them poking everywhere are for the injection of carbon dioxide. Sodium silicate goes like a very hard binder when it comes in contact with CO2 and keeps the mold from collapsing which is why they can lift the molds with a crane.
@rodneyfrost1674
@rodneyfrost1674 Месяц назад
Thanks I was wondering what were the additives and also what was being injected.. What kind of oil do they use? @@oh8wingman
@gerdweissenborn
@gerdweissenborn Месяц назад
@@rodneyfrost1674 It's saffron with mustard oil 🐸
@svenp6504
@svenp6504 Месяц назад
@@rodneyfrost1674 I'm pretty sure they don't use oil. It's just sodium silicate and sand. The carbon dioxide that is injected causes the liquid sodium silicate to turn into solid silica that binds the sand grains together. There is an oil-based sand (like Petrobond) that can be used for casting but that's a different thing. You can tell when they are using that because it flames up when hot metal hits it.
@ianfiddes9871
@ianfiddes9871 Месяц назад
That’s one brute of a vertical lathe
@user-qk4qy3tu5l
@user-qk4qy3tu5l Месяц назад
Ain’t that a cog?
@frisbeephil
@frisbeephil Месяц назад
Couldn't have been less centered if they tried.
@johnswarbrick2365
@johnswarbrick2365 Месяц назад
It is a low speed chain gear for something like a rock crusher or heavy conveyor belt - it doesn't need to be multi-plane dynamically balanced.
@ladamyre1
@ladamyre1 22 дня назад
That's not a gear. That is a cog. A gear meshes with another gear. That's a cog that drives or is driven by a chain.
@VenturiLife
@VenturiLife 18 дней назад
A cog is a single tooth on a gear, that thing is a pulley. It would be driven by a big rubber belt, or similar.
@kernowskunkworks
@kernowskunkworks Месяц назад
What concoction of steel is that then?
@VenturiLife
@VenturiLife 18 дней назад
Some sort of low-carbon steel.
@CATech1138
@CATech1138 24 дня назад
42 minutes of watching paint dry
@harleyhops5186
@harleyhops5186 7 дней назад
ah.....Facharbeiter im Museum......Harbeck....schicken Sie da mal Geld hin...
@currentbatches6205
@currentbatches6205 Месяц назад
The click bait image is not a gear; stuff it where the sun don't shine.
@doodiik
@doodiik 2 месяца назад
Для экономии энергии- топлива надо измельчить металлолом, нужен шредер.
@UmairKhan-vh8zi
@UmairKhan-vh8zi 2 месяца назад
👌
@UmairKhan-vh8zi
@UmairKhan-vh8zi 2 месяца назад
Nice
@user-ie4pv9vv5e
@user-ie4pv9vv5e 2 месяца назад
Я к этому не когда не привыкну,сталевары льют раскалённую сталь в тапочках на босумногу,без головных уборов без очков просто в национальной накидке,недай Бог металл плюнется или упадёт ковш или ещё десятки разных конфузов,человека либо сожжёт, либо поджарит,жидкая сталь мгновенно это сделает.
@apollorobb
@apollorobb 17 дней назад
The best hand selected steel for your $40,000 gear. Almost as bad a china
@gwharton68
@gwharton68 2 месяца назад
One thing for sure, they don't have to put up with OSHA and the EPA. Smart people.
@squiremc
@squiremc 2 месяца назад
Mystery metal, anyone? As a retired chemist and metallurgist I cringe at these practices. Whatever the gear is going to be used for, I hope it is not a safety critical application. Mind you, the application of such primitive methods to produce industrial sized castings is rather impressive and speaks of loooooooooooong experience in performing this dodgy but relatively successful industrial manufacturing.
@maxnex7676
@maxnex7676 11 дней назад
Regardless of the negative and sarcastic comments you can only admire what these craftsmen turn out in conditions and machines that are appalling.
@raymason5779
@raymason5779 Месяц назад
So a gear with no teeth! How unusual.
@geneard639
@geneard639 Месяц назад
video only buffers
@oskarkarrera
@oskarkarrera Месяц назад
So what home depot do these guys hang out @
@wthorwirth
@wthorwirth 19 дней назад
Manpower is very cheap, and health to
@davids5148
@davids5148 2 месяца назад
Safety Hazard!
@pilbomags488
@pilbomags488 2 месяца назад
Where? Everything was up to safety code. From the safety sandals to the fire retardant frocks, as well as the invisible hard hats and glasses. Nothing to see here.
@carbidegrd1
@carbidegrd1 Месяц назад
He burnt his dress!
@claywebb8199
@claywebb8199 Месяц назад
It’s funny how all the dropkicks making the “This is all wrong” comments don’t seem to have any links to THEIR channels where they can show us all what they are capable of. I wonder why? 🤔
@anonemous1046
@anonemous1046 Месяц назад
I do not think links are allowed in the RU-vid comment section.
@thepubliceye
@thepubliceye Месяц назад
The part they are casting is not critical to metallurgy.
@marktinkler6897
@marktinkler6897 29 дней назад
I guess this is why third world stuff gets used in third world countries 😅.
@zzz13zzz17
@zzz13zzz17 Месяц назад
The HELL
@numeprenume512
@numeprenume512 2 месяца назад
Where's Greta?
@Z4Zander
@Z4Zander 2 месяца назад
I didn't see any pollution.There was too much smoke from the furnace.
@MichaelWinsor-ez8fb
@MichaelWinsor-ez8fb 17 дней назад
Let's see, why are American jobs going oversees? Well, no OSHA, EPA, unions, no EEOC, and probably no workman's comp. In America we care about our workers safety, we care about our environment, we demand top pay, women must be allowed to work, and if you get hurt on the job you will be taken care of. But if it can be done cheaper overseas that's just fine by us.
@doctorpatient519
@doctorpatient519 Месяц назад
this is just appalling! if I were a prospective customer and saw this video, not would I cross off their name but I'd call any other of my contacts in a similar business and warn them to never use this "company" possibly manned by folks doing this to avoid prison time
@kempy666999
@kempy666999 2 месяца назад
👎👎
@davidlbrown309
@davidlbrown309 Месяц назад
How did they get ahold of all this dated machinery ? Cheap I guess. Making a living the best they can. Haven't worked in sandals in... ever
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