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Custom Barrel Mill Finishes 15X FASTER | 5 AXIS TUTORIAL

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Incredible 5 Axis finishing techniques performed on the Doosan DVF5000 using Mastercam. Barrel mill custom ground on the Walter Helitronic Vision 400L.
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Опубликовано:

25 авг 2024

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Комментарии : 78

@vsijben 2 года назад

Wow, making your own custom design mill in-house: that is really next level.

@85CEKR 2 года назад

It's just because kennametal doesn't make any. It'd be way cheaper and faster to use something off the shelf

@kingozymandias2988 2 года назад

You have to know a lot about cutting tools to grind a barrel tool AND you need the equipment to measure the tool.

@85CEKR 2 года назад

@@kingozymandias2988 that is very true, I would think they are the hardest tools to grind properly

@kingozymandias2988 2 года назад

@@85CEKR they are among the most difficult tools to grind, that‘s right. The setting is very important, the dressing of the grinding wheels, finding the grinding point on the wheel, runout, the pitch is not constant, the rake angle is changing Continously. And of course the tolerance

@EDMDoc 2 года назад

I learned some good stuff. 36 years in the trade and always learning.

@BradleyMakesThings 2 года назад

JEEZ MAN. Jesse is crazy smart and knowledgeable! So happy he’s with Titans to share that CNC brain of his!

@Jessie_Smith 2 года назад

Thank you, I don’t know about all that but I will sure share what little I do know lol

@TioDave 2 года назад

It's amazing the time we live in. It's hard to fully appreciate how far metal working has come in human history. Thanks to the Titan team for showing us what it takes to do what you do. It's been an honor being able to follow along and learn. True Leaders!

@Jessie_Smith 2 года назад

I agree. It is amazing to see the advancements in technology. It also makes you really appreciate when you see a drawing that was made in the 50’s and you think about how much time and attention that machinist had to put in to make the part

@trace12345678900 2 года назад

@@Jessie_Smith is this model available for download? Thanks for the video!

@darrensamuels1511 2 года назад

That’s more like Art. 🇦🇺👨‍🏭

@n.b.p.davenport7066 10 месяцев назад

Making that tool was most impressive😮

@harindugamlath 2 года назад

Wow. that is some finish. Great work right there.

@ZURAD 2 года назад

Wow, that programming is something else!

@Jessie_Smith 2 года назад

Thank you!

@nebojsailic99 2 года назад

Jessie is a top notch programmer 👍👍🔥🔥

@Jessie_Smith 2 года назад

Thank you 😊

@5eZa 2 года назад

dang that is a beautiful endmill

@Jessie_Smith 2 года назад

Yes it is! My favorite type of endmill

@travisjarrett2355 2 года назад

Now that is some super solid programming brother. Love it.

@Jessie_Smith 2 года назад

Thanks Travis!

@robertgoldsworthy5481 2 года назад

Damn… this guy is gooooood!! I want his skills!!

@Jessie_Smith 2 года назад

Lol thank you!

@stanislavtimanov 2 года назад

DMU-050 - great machine!

@barrysetzer 2 года назад

Nice work Jessie!

@TITANSofCNC 2 года назад

Love That Guy😉

@Jessie_Smith 2 года назад

Thanks Berry!

@jtdHenk 2 года назад

There are no problems, only solutions!

@nathanthomas8184 2 года назад

Jessie the master cam is very user friendly, tool ground 4 path is special & when linking the 3 , CAM + TOOL & imaginary 5 axis path of how the senses can demonstrate what YOU can do & like, Wow almost anything is possible & it is , My role model was a maths genius & the finest machinist who could solve problems while thinking of an easier way

@Jessie_Smith 2 года назад

Yes mastercam is way more user friendly than previous cam software that I have used. That’s what it’s all about man, finding easier and more efficient ways to do something. A lot of times we make things harder than they need to be

@allisonsmith3066 2 года назад

This guy is top notch

@yipo.0262 7 месяцев назад

All I see is that these modul works cycles are 95% thesame as in Edgecam, just a slightly differend interface. Thanks for all the tips.

@rcandcnc9684 2 года назад

Boss level video.

@zajawamotocykle9256 2 года назад

0:49 Barry :)

@kyle_in_tex8422 2 года назад

Great video.

@mr.ranyhomemade2466 2 года назад

We can’t say how mush your equipment, love to see

@faroukmastercam4395 2 года назад

Barrel mill make the deference in finishing surface quality.

@cryptonian4114 2 года назад

nice video!

@jonassilva915 2 года назад

Excepcional

@n.b.p.davenport7066 10 месяцев назад

I am completely lost, but very interested.

@charihardrun 2 года назад

Your program is so nice I want to save cam file data

@RajanKumar-dk2ke 2 года назад

Hello sir From India My english very week Come to titan

@n.b.p.davenport7066 10 месяцев назад

Is this a production part ?

@daveyt4802 2 года назад

You guys should be able to make a lot in house.

@danhnguyen435 2 года назад

Boom

@AntalopeAUT 2 года назад

With about 25-times of the contact patch of a standard ball end mill ? Sounds more than doable :)

@somogyiarpad2841 Год назад

everywhere is 4x faster but titan in always 15x faster, ha ha

@texastad1989 2 года назад

Nice job - really like that DVF5000 - might be adding one to the shop soon.

@Jessie_Smith 2 года назад

Thank you! I like this machine as well. One of the main issues you run into with 5 axis machines is clearance and travel. The tapered spindle housing is really nice for extra clearance when you are down around the table and there is no column that travels behind it like some 5 axis machines I have programmed. And since this is a BC machine instead of an AC setup, you get more travel out of the rotation since you have more X travel than Y. We constantly had to build custom fixtures at my last job because we were either too close to the table so the column would hit or it was too far away and we would run out of Y travel

@Game0verxD 2 года назад

I wonder what happen to machine paint it looks like chips take away the paint but im not sure is it suppose to happen or some paint defects on the machine

@trancedance08 2 года назад

How much trig do you guys use?

@Jessie_Smith 2 года назад

As much as I do love trig and mathematics in general. I have gotten lazy in my old age and I just draw it out in solidworks and let it tell me what the numbers are 🙈. I am ashamed lol

@deathness13 2 года назад

I want to see the operation on grinding that solid carbide bit…

@Jessie_Smith 2 года назад

Yes me too! Lol we will see if we can get it up soon.

@TritonTv69420 2 года назад

Can't wait to do full 5 axis but.... I could do this on a bridge port 100x faster 🤣🤣🤣

@Jessie_Smith 2 года назад

When you make this on a Bridgeport, please film it and tag me in it lol

@helicopterjohns 2 года назад

What ever happened to Nicole and all the neat videos she made for you? I really miss them. No more talk about the academy in your videos, just exotic high end machines.

@TITANSofCNC 2 года назад

Actually, she just released a bunch of Kid Series videos that are under TITAN KIDS at academy.titansofcnc.com/category/titan-kids. She also helps with our online titansofcnctooling.com She couldn’t move to Texas because of family reasons so I kept her on payroll and let her work remote. She does CAM tutorials for the Academy and works with the store and then flies in to do other live tutorials. Thanks for asking. But ya, we also started teaching on RU-vid also… Multifaceted

@allisonsmith3066 2 года назад

I agree! Nicole looks way better on camera than these guys!

@gulch1969 2 года назад

You said that because the tool tilts, the holder is able to stay away from the part allowing for short tool stickout.Yet iIt seems your tool is sticking out way farther than it needs to be in this video. Unless there is something that I'm not seeing.

@cryptonian4114 2 года назад

Its safe to assume they have many other uses for that tool in mind

@Jessie_Smith 2 года назад

This tool was one that we already had made and I wasn’t planning on using it for this project at first. This tool had a neck relief that was 3.5” long. So that forced me to hang it out that far. So yes it was sticking out way further than it needed to be for this particular part. I was mainly speaking in general terms. If you were doing a deep pocket and you traditionally used a ballnose verses a barrel mill you would be able to get away with shorter stick outs with the barrel tool

@callmeasuka5849 2 года назад

I haven't worked with with such tools yet, yes they decrease the cicle time but doesn't it also decrease the accuracy of the machined features?

@Jessie_Smith 2 года назад

If you have a good cam software and you set the toolpath tolerances correctly it will be just as accurate as anything else

@85CEKR 2 года назад

We use emuge circle segment cutters and they talk about how tight their tolerances are on the grinding, apparently significantly tighter than regular tools, it makes sense to me that as long as the grinding of the tool is as precise and your setup is ridged enough, it should be just as accurate. I agree though that there's probably more likely to be error than with a regular ball nose if anything isn't perfect.

@callmeasuka5849 2 года назад

@@85CEKR Yeah, I mean you'd mill a steep wall with a ball mill or a segment cutter the segment cutter wouldn't have the same even surface cause of the large radius and step down or am I overlooking something

@85CEKR 2 года назад

@@callmeasuka5849 well not really, we use one tool alot that has a 150mm rad, so if your calculating scallop height you can use the same stepover as if you were using a 300mm diameter ball nose. So it's the same or better.

@callmeasuka5849 2 года назад

@@85CEKR Thanks alot for the explanation

@elricofarmer1561 2 года назад

I designed a "bullet tool" years ago and have used it in medical to machine femoral implants. I refer to it as a bullet tool because the term barrel doesn't seem appropriate for a bullet shape.

@m4rvinmartian 2 года назад

0:20 Do you have videos of you making tools? YT search ain't great.

@stamrly418 2 года назад

“And thats all there is to it……. “. It was made to sound easy but shows years of both interest in the learning and wanting to get the best out of the machine, tool and program. Ouch!

@opendstudio7141 2 года назад

That learning curve never ends, even after you age out and the industry puts you out to pasture. That is why you see so many old people posting on this channel.

@rb8049 2 года назад

A machinist with a Ph.D. !

@lylesloth1275 2 года назад

what the heck is this 5 axis thing, i thought there is only 3 axis in reality, x y and z, wtf is this 2 extra axes the 5th dimension?? omg. as far as i know the 4rth axis cant even be seen with our 3d brains, and that is the axis of time...iv yet to know what the 5th axis is.

@leonschumann2361 2 года назад

writing my bachelors degree of engineering in germany atm ... our CAD, virtual machining and so on tutors and profs are dog shit for some reason. there is more explained and to be learned in this video than they were teaching us ... sad