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DIY Cargo Bike - Turning an old mountain bike into a cargo hauler 

MtbEngr
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DIY project documenting the transformation of a Gary Fisher 26" steel mountain bike into a cargo bike similar to a Surly Big Dummy, Xtracycle, or Yuba. The original frame was extended using parts from two donor frames and some thin-walled steel tubing. The bike is finished with custom wooden fenders, running boards, and cargo deck.
The bike isn't light, but not as heavy as you would expect. It is about 15 lbs more than the original mountain bike with all the added parts. It's a little slower to get up to speed than my commuter bike, but cruises along nicely. The 3x7 (21 speed) drivetrain is very durable and has plenty of range.
The overall project cost was about $180. It was a fun project with a great result.
One important detail: the name of the bike is Blue Steel. :)

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6 окт 2024

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Комментарии : 125   
@fraaggl
@fraaggl 3 года назад
1:20 small tip : you can attach a small string of wire slightly tighten at the extremities to determine by sight the alignements. The wire goes from the end of the rear fork to the pedal axis for example and the same on the opposite side in simetry, so you can see the angle made by the wire and compare them. I use this simple technique all the time it's very efficient.
@johanstrom3271
@johanstrom3271 3 года назад
I appreciate that you DON'T have music, when showing your creativity!
@unbearable9770
@unbearable9770 6 лет назад
Awesome video! A special thank you for NOT playing crappy techno music in the background. GoPro on the table saw was a nice touch. Now I do have to ask about a kickstand. I didn't see one and I really want a kick stand on my bike.
@MtbEngr
@MtbEngr 6 лет назад
It's funny how many people like the lack of music! I still haven't built a kickstand, but I should. Thanks!
@harveyboy45
@harveyboy45 7 лет назад
Awesome build. Simple straight forward. I'd like to see more details of your welding and alignment.
@eternaloptimist2840
@eternaloptimist2840 4 года назад
You can make a really simple jig to hold the bottom bracket and rear axle parallel and at the correct height; everything else can be done by eye, with the assistance of a spirit level, a straight edge and a bit of string.
@TekkamanBiker
@TekkamanBiker 7 лет назад
Nice project. People say there is no music in the video, but you can hear Rammstein in the end.
@MoPoppins
@MoPoppins 6 лет назад
Great build, excellent job documenting and EDITING it all. Thanks to your sensibilities for flow, the pacing was perfect...video was only as long as it needed to be. I want to learn to weld, and when I do, a custom bike build's gonna be on my project bucket list! Thanks for a fun and inspiring video. :)
@NotLeftarded1
@NotLeftarded1 4 месяца назад
Love this , my favorite color too . I'm a true blue Canadian.
@mrgcav
@mrgcav 4 года назад
Great job, The running boards are wild.
@dconsiuc
@dconsiuc 3 года назад
Looks great! I have no idea what is going on and I feel totally incompetent, but it looks like such a great idea! Where does one even learn these skills?
@iainjones2881
@iainjones2881 5 лет назад
I really like it, I've been wanting to build one for a while but with the addition of an electric motor. you've given me the inspiration to build it many thanks.
@oscarpaisi4037
@oscarpaisi4037 4 года назад
i get the same idea my friend. Ebike mtb deliver/ cargo is the future.
@leqin
@leqin 7 лет назад
Gary Fisher would be proud of you. There is nothing Gary likes more than someone making a bike useful. Anybody saying anythingelse is as unknowing as all those idiots who say you shouldn't put Campagnolo on Specialized... guess what brand bikes they use in the Campagnolo research center :.) just across the road from the main factory. Well done and really useful video.
@MtbEngr
@MtbEngr 7 лет назад
Thank you. There's quite a few different sources of steel in the bike including an old road bike and part of a headboard (really thin salvaged tubing). It was all pretty much the same alloy. It's always good to put old junk to good use.
@alistersibley2155
@alistersibley2155 7 лет назад
Cracking job!!! Brilliant bike and a great film!!!
@samuelneil7490
@samuelneil7490 3 года назад
Pro trick : you can watch movies at Flixzone. Me and my gf have been using it for watching loads of movies during the lockdown.
@sylashouston5093
@sylashouston5093 3 года назад
@Samuel Neil definitely, been watching on Flixzone for since november myself :D
@thornwarbler
@thornwarbler 2 года назад
Grand job, mate.
@andressalas4266
@andressalas4266 7 лет назад
Dang! I wish I knew how to weld. Only a woodworker, for now.😉. Awesome job man!!👍🏽👊🏽
@dickflinghammer7643
@dickflinghammer7643 5 лет назад
Same here but I welded in high school. I build awasome stuff no excuse not to by a welder for me anymore
@eternaloptimist2840
@eternaloptimist2840 4 года назад
You could probably make the whole back end out of plywood with a few steel plates for mounting, and bolt it to an unmodified frame.
@DivineMisterAdVentures
@DivineMisterAdVentures 5 лет назад
Your "documentary" is really a treasure!
@thepianotromboneguy
@thepianotromboneguy 5 лет назад
to be honest the pricing would have been a bit off - the tools used to weld, cut, etc. were not taken into account when stating the final cost. Otherwise this is great, an excellent way to make something useful out of cheap, regular things!
@Bikemaddad
@Bikemaddad 10 месяцев назад
That is next level man. Legendary
7 лет назад
Nice stuff
@guspompa3283
@guspompa3283 4 года назад
Excellent I have this new idea good job keep making more projects
@arad4912
@arad4912 6 лет назад
Fantastic, it took some skills and tools and place to work,it seems like much, much more than only $180 but still very good job.
@dragster9886
@dragster9886 7 лет назад
awesome build love the paintjob
@elijahf111
@elijahf111 6 лет назад
dont know what u think a mountain bike is but that looks sick!, guud jub
@zackerylunde
@zackerylunde 3 года назад
Looks great! Turned out awesome
@scottthomas7571
@scottthomas7571 5 лет назад
I love the fact that I now know I can weld up a bike with my everlast welder. Cargo bike here I come!
@e-bikecommuter6336
@e-bikecommuter6336 7 лет назад
Well done! Great build!
@bikefzx2132
@bikefzx2132 7 лет назад
Nice project. I tried to make a cargo bike years ago but just didn't finish it. Brazing took too long and I simple gave up. (Project videos on my channel) I made a tandem too and am now thinking of converting a tandem I made to a cargo bike like yours - Thanks for the ideas.
@MtbEngr
@MtbEngr 7 лет назад
My original plan was simply to buy an old Schwinn tandem and make it convertible between tandem and a cargo bike. Simple and cheap, and those old tandems are classics.
@bikefzx2132
@bikefzx2132 7 лет назад
I had the chance to ride a tandem with a girlfriend 25 years ago and jumped at it. Shouldn't have because we just didn't go anywhere with that noodley frame at fat tires. But it would be perfect as a cargo bike and convertible is always good.
@unbearable9770
@unbearable9770 6 лет назад
Hey, I really want to see a tandem cargo build. Somebody do that.
@surferboycoolable
@surferboycoolable 6 лет назад
How does this dude have such a tidy workshop!
@selivokhin
@selivokhin 3 года назад
Great project! thanks for inspiration!
@kgeorgejunior
@kgeorgejunior 6 лет назад
Beautifully made!
@carljansevanrensburg2440
@carljansevanrensburg2440 7 лет назад
Nice build
@joopmoto9416
@joopmoto9416 6 лет назад
Great Project
@Aaron-mx3bh
@Aaron-mx3bh 7 лет назад
Great video! thanks for the outtakes too...made me laugh!
@paul1153
@paul1153 7 лет назад
Cool build.
@johnfitbyfaithnet
@johnfitbyfaithnet 4 года назад
Nice job
@karolthiesen4707
@karolthiesen4707 6 лет назад
I really want to make a longtail bike with my everlast welder. A longtail would be so useful for me.
@markifi
@markifi 3 месяца назад
so nice!
@kirtottosen5924
@kirtottosen5924 4 года назад
Nice job.
@alexismalafosse6784
@alexismalafosse6784 3 года назад
Very good job !!! Very cheap !! Very nice !!!
@martinzgz23
@martinzgz23 7 лет назад
Great work!
@oldbaldfatman2766
@oldbaldfatman2766 6 лет назад
May 31, 2018---Outstanding job, but how does it perform on a dirt trail?
@cup_and_cone
@cup_and_cone 7 лет назад
That rear luggage rack is way overbuilt. I think the rear wheel*s* will go long before the frame!
@chewa1983
@chewa1983 4 года назад
Rammstein in the end ;-)
@justinbarney6286
@justinbarney6286 6 лет назад
What I've never been able to understand, is why so many people paint their bikes a dark color ...black, blue, etc. Personally? --a seen cyclist, is an alive cyclist, so it's with that in-mind I'd go with(excuse my spelling) fluoresent colors and/or(3M) reflective paint.
@Akkendran
@Akkendran 7 лет назад
Really nice project, just one question: How did you bend the wood and made it stay in shape for the fenders?
@MtbEngr
@MtbEngr 7 лет назад
I steamed the wood and bent it around a form. Once the wood dried, it maintained its shape. Making the mounts for the fenders was much more of a challenge, but I ended up using zip ties to the frame and welding custom metal U frames to support the back of the fender.
@RKogi
@RKogi 7 лет назад
Well done man !
@Pushyhog
@Pushyhog 7 лет назад
Do it in fat tire now. And put a bafang on it.
@1MasterLi
@1MasterLi 7 лет назад
Awesome proyect
@josephdupont
@josephdupont 6 лет назад
I would make a camper bike.. not a trailer.. you can use that corofoam for the sides to save weight.
@sanyaveloshahta
@sanyaveloshahta 6 лет назад
Sir what is the weight of your truck?
@nathanmichels1252
@nathanmichels1252 7 лет назад
Great Build, What kind of welding did you use?
@ameraldas3641
@ameraldas3641 5 лет назад
sounds like mig to me could be flux core
@joelongstaff7601
@joelongstaff7601 6 лет назад
Well done mate.Take someone else s hand off and make them useful again. I went to the dump and draged home three old bikes.Hopefully To replicate,ha ha, what you've done.Next a trailer.
@jamesellis5549
@jamesellis5549 7 лет назад
next time paint a straight line on your work table,that way you can align all the frame components in reference to it and screw or clamp parts down before welding
@ameraldas3641
@ameraldas3641 5 лет назад
or use a chalk line
@Jazzmarcel
@Jazzmarcel 5 лет назад
Excellent!.........
@josesoto9099
@josesoto9099 6 лет назад
You probably get a good workout hauling with that water jug full
@unbearable9770
@unbearable9770 6 лет назад
I've watched this a few times. The running boards are removable, correct? It looks like they are mounted on tubes that then slide into the main frame of the cargo rack.
@MtbEngr
@MtbEngr 6 лет назад
Yes, the intent was to make them fairly easy to remove and to be able to add different attachments in those tubes such as a sidecar or mounts for hauling different things. I've only used it with the running boards so far.
@ramingo.craftsman
@ramingo.craftsman 7 лет назад
beautiful!!
@schutztruppe
@schutztruppe 7 лет назад
10 thumbs down??????????????? haters !!
@command0z
@command0z 2 года назад
Great video! When you notched the seat stays to bend them to the correct angle, did the back brakes still align properly?
@MtbEngr
@MtbEngr 2 года назад
Thanks! Yep, all close enough. Needed to make some final adjustments to the brake pads like any bike, but there's plenty of adjustment range in those pad connections.
@command0z
@command0z 2 года назад
@@MtbEngr Thanks! This video is hugely helpful. We really appreciate you putting it together!
@leftcoastminis
@leftcoastminis 7 лет назад
this is rad, how much does it weigh?
@conerblaine7876
@conerblaine7876 7 лет назад
Did you leave the seat stays notched with that extended piece welded at the seat post adding the structural support? Great job by the way!
@MtbEngr
@MtbEngr 7 лет назад
Thanks! I welded the notch closed once everything was aligned.
@RobBastien
@RobBastien 6 лет назад
Great job. How is it holding up?
@iWonderOfficial
@iWonderOfficial 7 лет назад
Now put cushions on the back and have a tea party while riding
@greggsaunders3246
@greggsaunders3246 7 лет назад
Very cool. Do you have anymore detail on the fenders? That could be a cool project for my around town bike.
@MtbEngr
@MtbEngr 7 лет назад
I may have to do a video on making fenders sometime. Next time I need another set...
@adijayaification
@adijayaification 6 лет назад
Inspiring
@neta1538
@neta1538 4 года назад
well done!! is it still running and in frequent use?
@MH-cj1gz
@MH-cj1gz 7 лет назад
what type of paint did I you use and the color of blue is it? Awesome build
@janbolek762
@janbolek762 5 лет назад
Good idea. One question about weigh ? kg ?
@myvicariouslife4012
@myvicariouslife4012 4 года назад
Very interesting...but can u manual with it?
@command0z
@command0z 2 года назад
Roughly how wide across (and long) did you make your cargo rack?
@apmdri
@apmdri 3 года назад
Mande um Brazil! Urgente! Eu preciso!
@christianalfonsoreysokolov2739
bery cool man, i was dreaming for a bike like that, but how many kilos it weights?
@MtbEngr
@MtbEngr 7 лет назад
Not too sure, probably 45 lbs or so with the fenders and wood rack: ~20 kg. It cruises nicely.
@conerblaine7876
@conerblaine7876 7 лет назад
I also have a question about the initial extension piece that you welded to the bottom bracket/chainstay area. Did you add/weld a square piece to that extension piece for better contact points to weld and then grind them down to shape?
@MtbEngr
@MtbEngr 7 лет назад
Yes
@thomassteenerson7226
@thomassteenerson7226 2 года назад
Do you build them if so what would you charge for labor on top of the price
@alessiozago
@alessiozago 7 лет назад
Grandioso!
@mrjodoe
@mrjodoe 4 года назад
steel frame 25CrMo4? Do you have at least ER70 or higher filler Material?
@panamacz98
@panamacz98 7 лет назад
did you use mig welder or flux core?
@MtbEngr
@MtbEngr 7 лет назад
I currently use a Hobart Handler 125 set up for flux core. Flux core works well for infrequent usage and it makes very nice welds with the right technique. It's a great little welder.
@wesslee9060
@wesslee9060 4 года назад
Why didn't you use the bike with the suspension fork!!!!!!
@raijin7707
@raijin7707 4 года назад
interested in making me one that supports 26 in wheels? What sounds like a fair price?
@grindz145
@grindz145 7 лет назад
sweet!
@LatinDanceVideos
@LatinDanceVideos 5 лет назад
What size tubing are you using?
@firstnamesecondname3647
@firstnamesecondname3647 6 лет назад
Rammstein ✊
@gabrielgomescunha
@gabrielgomescunha 5 лет назад
Overcomplicated but good work anyway
@zoltizolti3165
@zoltizolti3165 3 года назад
welding machine tipe?
@firstalexey
@firstalexey 5 лет назад
HOW MANY WEIGHT BIKE?
@myjuancarlosavellanedadiaz9984
Noooo Gary fisher bike ruined!!! But I can't see all video
@MtbEngr
@MtbEngr 2 года назад
Who thinks I should upgrade this to an ebike using random old electrical parts?
@Leavemykindalone1154
@Leavemykindalone1154 11 месяцев назад
Thicker the better Sell them locally $1000 Make sure it can hold 440lbs Long periods of time weeks of of heavy weight
@pefp2008
@pefp2008 6 лет назад
The build is cool and all, but what happens when you don't have the tools?
@ericmiranda9841
@ericmiranda9841 7 лет назад
Nice 70 pounds bicycle......
@mrMacGoover
@mrMacGoover 5 лет назад
It's ugly but it works!
@apmdri
@apmdri 2 года назад
🇧🇷?
@Metal-Possum
@Metal-Possum 7 лет назад
Did you just hack up a Gary Fisher and attach parts of a Diamond Back to it? You're not supposed to mix different quality brands like that, Gary Fisher himself ought to slap you for that.
@quoththeraven3985
@quoththeraven3985 4 года назад
180$ plus labor = 1800$..lol
@bicycleandrccars568
@bicycleandrccars568 4 года назад
shit no sounds. not good
@fudk_off1312
@fudk_off1312 5 лет назад
in a world where the tandem bicycle was never invented
@fudk_off1312
@fudk_off1312 4 года назад
why not start with a tandem bicycle frame?
@fudk_off1312
@fudk_off1312 6 лет назад
why didn't you just use a tandem bike?
@otheremail123
@otheremail123 3 года назад
You could sell those.
@61tree_VR_Gliding
@61tree_VR_Gliding 7 лет назад
Awesome job!
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