DIY Char-Broil Gas Grill Repair / Jon's DIY

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The Grill in this video is a Gar-Broil Model Number 463436215. In the description of the parts below many other variations of this grill are compatible. Make sure your model number is in the list before ordering.
Al Parts needed amzn.to/2UQe6H5
Pipes, Tents, Crossover Tubes amzn.to/3pULwCD
Grates only amzn.to/35SqpJe
Tents only amzn.to/3nRrxTt
In this video I show you how easy and quick you can renew your gas grill. For a minimal cost and effort you can save yourself hundreds of dollars. This grill renew only takes about 20 minutes and will restore your grill to the way it cooked last summer.
#jonsdiy
As an Amazon Associate Jon's DIY earns from qualifying purchases. By clicking these links your helping me keep doing what I love the most. Cutting wood!

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Опубликовано:

30 мар 2020

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Комментарии : 139

@abigailsantos2660 3 года назад

Thank you for posting! We were able to follow your video without issue. Also appreciate you including the Amazon link!

@r.p.9021 Год назад

Thank you! Have same issue with the replacement burners not aligned with fuel lines. The simple unscrewing on the knobs will save me from just giving up and buying a whole new grill. This is the best video addressing the issue. Thank you again!

@YODAMAN5 2 года назад

OUTSTANDING, YOU MAKE ME PROUD. LIKE YOU SAID MOST PEOPLE WOULD HAVE TOSSED THE GRILL OUT.

@robhunt7988 3 года назад

this was so helpful because it's the only video that had any footage of the burner lines! Thanks

@bentramer4281 2 года назад

Man, I was searching and searching for parts on Amazon, but NEVER found my model number in the list of grills that are compatible. I'm glad I found this video, because this is my exact grill. You're a dad-saver, err I mean life-saver.

@ramanichols9759 3 года назад

Great video. Bravo for replacing parts rather than trashing the grill. Very money saver savvy and better than adding more trash to the landfills.

@lindastephens4476 3 года назад

Wow! Not sure we would've been able to do this without your video. Well done! SOOOO helpful!

@JONSDIY 3 года назад

Thanks Linda!

@michaeld9261 4 года назад

Great video, Jon! My replacement parts arrived today and I was sort of bummed there were no directions. This was just what I needed. Going to fit the parts tomorrow!

@mdubb9621 2 года назад

This was an AWESOME tutorial!! Thanks a thousand!!!!

@BaltazarSMZ 2 года назад

I'm looking at this because I found a grill while delivering for doordash 😂

@JONSDIY 2 года назад

I just grabbed a gammers chair off the street and fixed it for 35 cents. My kid loves it.

@EMichaelHarrington 2 года назад

Thank you so much for this excellent video! I now have the confidence to try to fix my grill!

@mattsmith1824 2 года назад

Good info and easy to follow instructions along with the video. Appreciate this.

@jimpatrick5918 2 года назад

Worked like a charm. Thank you

@Mixmastermotiv 3 года назад

Excellent video ! Thanks!

@lindal.8861 3 года назад

Thank you. This is a really instructive video.

@WranglerRunner1 3 года назад

Thanks for this. About to tackle it tomorrow when my rebuild kit comes in from Amazon.

@kbroomall 10 месяцев назад

Thanks so much man - perfect instruction. Didn't have the same problem you had with lining up th burner valves - but appreciate your attention to the importance of that step!

@scottweinert5396 3 года назад

This was really helpful. Thanks a lot!

@HamiltonWard 2 года назад

This is fantastic, thank you!

@peterhughes614 3 года назад

Good info here, Jon. Thanks!

@Rich22C 3 года назад

Thanks for the links. The last place you want to get replacement parts is at Lowes where I bought the grill. I just got 2 universal burner tubes & they charged me $30.63 ! ! They're going back tomorrow.

@jayparaman5293 3 года назад

Thank You So Much!

@aaron6516 2 года назад

Very helpful!!! Thanks!!

@bethsavage799 Год назад

Thanks Jon! You saved us a lot of time & frustration. Great video

@JONSDIY Год назад

Thanks Beth!

@tomtheswan 3 года назад

good to know thx for posting

@cristiancolome92 2 года назад

Thank you so much.

@Ninjas_Rule Год назад

In my case, I had one burner flaring up badly. Thought it was rusted through but after pulling out and inspecting it, it looked ok. When I looked inside I saw a dense spider web that was blocking flow. A small twig and some compressed air and voila! back to grilling! Thanks for the "how to". really helped with disassembly.

@JONSDIY Год назад

Thats insane. Glad it helped

@punknoodles0 3 года назад

Just snagged a free gas grill from down the street and this video will get me going on repairs. THANK YOU SO MUCH!!!

@saininj 2 года назад

Same. Picked it up last night from my neighbor down the street, and I've been up watching cleaning/repair videos.

@jjanguiano1089 4 года назад

Good info!!

@duanepaxson6245 3 года назад

Looks good

@pipeline3212 3 года назад

Jon, great damn video!!! I would suggest to all as well, be sure to vacuum as much old cooking debri as well, while you have burners out.

@JONSDIY 3 года назад

Thanks pipeline! appreciate your comment. Jon

@nicholasromano8669 Год назад

Thanks for this video... I think you forgot to add the gas lines from each burner (in the grill) to light all the others. Im trying to replace mine tomorrow. This is much more helpful than zero instructions. Thank you .

@pebblebeach5983 4 года назад

You are fast. Very good.

@hughbo52 11 месяцев назад

Hey man thanks! Think you are going to get my wife out of a tizzy for not having her gas grill and, "I'm just going to get a new one." I take it the parts should not be too hard to obtain.. Lastly, ours did have not a factory fitted cover which was a big mistake. We tried an aftermarket and the wind just ruined it. I think the fitted cover will retard a lot of moister inside the grilling unit. Again, thanks for a nice post.

@TimeforchangeTrudeaumustgoEndb 2 года назад

I agree I often go on Kijiji for free furniture and bbq's ... If you are willing to use albow greese and internet searching you can save a lot of money. I just picked up a $700 bbq for free I have to spend $50 on parts and another $10 on angle iron but I get a great bbq for 5 another 5 years.

@jjherrera617 2 года назад

Great video, thanks! We have one question: how do you replace the igniter? I couldn't get the fuel tube to loosen enough to remove the igniter module, do I also need to replace the ceramic lighters at the same time? Sorry if the terminology is incorrect, and thanks in advance!

@rocketchannel3719 3 года назад

Thanks for the video. Was about to toss mine out. My trough is burnt through and they don’t make it anymore. Could I replace it with burner guards or would that not work?

@stephencraig6103 3 года назад

Any recommendations for a weber grill? Amazon doesnt seem to have much of a deal on weber parts

@leonvwang 3 года назад

Wow, excellent video. Thanks. I have my grease tray all rusted and there's even a big 8 inch diameter hole in the middle. Any tips on how to replace that?

@amyandrandy13 Год назад

Buy a piece of sheet metal larger than the hole from Lowes or HD. Use self tapping metal screws to attach the sheet metal to bottom of grill tray.

@patfoster4572 11 месяцев назад

What about the crossover tubes? When do they need to be replaced?

@kylewiley2653 3 года назад

Great vid. What if the grease catcher bottom part has completely rusted out?

@JONSDIY 3 года назад

I have been asked that recently and I hate to say the model that I own does not have a removeable grease catcher so I would have to fabricate a new one.

@shoshanac699 2 года назад

Short and to the point! I like it! For some reason 1 of the 4 burners is not lighting. Is there any reason that could be happening? Everything looks ok regarding coupling. Any suggestions? I took photos to see if you would see anything odd with it that I am not catching. Thanks!

@JONSDIY 2 года назад

Pull it out ant put it back in. Might have gotten a piece of debris in the line. Also check that your knobs are aligned correctly

@jakmere 3 года назад

Unfortunately, master forge screwed the ignitors on to the burners and the screws themselves are too corroded for me to unscrew them to replace the burners. The clip was a much better idea. Since I can't just simply remove the burners to replace them, I'm not sure what to do. It seems like I have to replace the burners and the ignitors. And how does one even change the battery on the ignitor?

@yanghagen1495 3 года назад

I found that Seminole shirt pretty familiar.

@JONSDIY 3 года назад

1996 Grad.

@brianwagner9518 3 года назад

hi john what do you think about high heat spray paint for the bottom once you vacumed it out

@JONSDIY 3 года назад

would look great but I don't really see the purpose unless it has some sort of Rustoleum protection to keep the base from rusting if rain were to get inside during a storm. Thanks Jon

@phoebeshaw9767 3 года назад

Thanks so much. I can't seem to get my new igniter clips to clip onto the new gas burners.They seem to be simply too small. Ideas?

@JONSDIY 3 года назад

Use a pair of plyers to widen them and then put a kink on the ends so they grip the burner. It could also be you are not trying to clip it back on to the ignitor that has a shallow concave area to its width. Some (not mine) actually have a specific burner that the ignitor attaches too. Not important where you put that burner in the line up but the ignitor is designed to attach to that one. Non of mine had it but I was told it exists on some of the burners. I was yelled at for not including it in the video. Mine did not have it so I could not show it in the demonstration. Seems to be a change on some of the later models.

@cjs50643 4 года назад

Any suggestions on getting rusted screws out? Several broke out but can't get the screw off the igniter. It's a little different from the one pictured here

@JONSDIY 4 года назад

Get a titanium drill bit and just drill out the heads

@firehousedog27 3 года назад

Any idea where I could get a replacement temperature gauge for my charbroil grill? Looks just like yours

@JONSDIY 3 года назад

amzn.to/3hhHiQs

@DiegoAbranReyes 4 года назад

Great video. I will do the same in a few months. Mine are not that bad but what did go bad was the grease tray which is some type of thin cheap steel sheet underneath the black bottom of grill. Have you ran into that problem yet?

@JONSDIY 4 года назад

Diego, so far my bottom is holding up. But I use a grill cover when not in use. I think that is caused from pooling water when it rains. And it accelerates the rust. But that is just my guess.

@DiegoAbranReyes 4 года назад

@@JONSDIY I have a cover. It's just a small hole in the middle but its spreading. I think it may have happened from cleaning and using water and soap and not completely drying the bottom of water. And what sucks about the bottom tray is that it's bolted in with very small pop rivets.

@jamesnitzberg8405 3 года назад

Great video Jon! @Diego I can relate, my entire grill was refurbished including my steel grates at the top, and I just noticed that the bottom steel sheet (which doesn't come off) has a hole in it. I've searched the internet high and low and so far found nothing to easily replace it.

@DiegoAbranReyes 3 года назад

@@jamesnitzberg8405 if the rust gets too bad on the grease pan you have 2 options. 1 is to use a mitter saw or some type of smaller electric saw and cut it out then bolt on a new piece of sheet metal to the bottom with a latch so you can clean it( alot of work I know) or you can replace the entire grilling enclosure which actually the part isn't that expensive when I checked the website.

@jho8442 3 года назад

What about the carryover tubes that supply propane to all 4 burner lines

@JONSDIY 3 года назад

not on this model.

@JackSquat336 3 года назад

Everthing went ok, but having issues getting 3 of the burners to light, I will check to make they are seated correctly

@JackSquat336 3 года назад

You have to have the connectors between burners installed before all the burners will all light, duh!

@GrimmRider 3 года назад

You forgot to install the carryover tubes.

@unknown-ws4cx 2 года назад

Are the arm stabilizers required? On mine, the pins are snapping off when trying to remove to clean out the burner tubes. Is this okay?

@JONSDIY 2 года назад

If you watch closely I do not replace them. I broke the pins as well. But my replacement kit did not come with the stabilizers so I did not bother to replace them. The grill is still going strong without them. Thanks for watching and don't forget to hit that subscribe button. Jon

@MrDoomzy 2 года назад

What grates do you have? I have the same grill but my grates are rusty.

@JONSDIY 2 года назад

I have the grates that came with the grill. The secret is to spray a heavy coat of PAM on them let them sit for a day. Spray another coat on before cooking. This seems to keep them lasting forever. Yes, PAM the non stick cooking spray. Lol

@jbpachmayer 2 года назад

Where did you get your kit? I have the same grill and need to replace these also

@JONSDIY 2 года назад

check the description.

@davew657 2 года назад

You did not get new cross over tubes with that new kit? I didn't see you put the old one's back on or new ones on. At the end of the video you are cooking steak and it looks like you only have flame on the left side. Do you manually light the others?

@JONSDIY 2 года назад

Dave, you are correct, the new kit did not come with cross over tubes. I did not re-install the old crappy ones. Second you are correct. Each of my burners can be turned on/off but I need to have the second from the left on to ignite them to get started. Turning only 2 burners on saves gas.

@JuiceBanger1 Год назад

do you clean/scrape the burnt food off with a wire grill brush or will this destroy the cast iron / coating? ive just bought a char broil and am unsure whether i need to use plastic brush when cold or if i can use wire brush

@JONSDIY Год назад

Yes I do use a wire brush. Plastic brush will not get the job done. Anyway, I doubt that a wire brush will do any harm to cast iron. Allowing the grill to sit out in the rain and continuously get wet will allow the coating to rust and start to flake then it does not matter what type of brush you use. Overall, not buying a plastic grill cover will always shorten the life of the iron components on your grill. I always spray a couple of coats on my grates with PAM and let it sit for a while before my first use of the grill.

@JuiceBanger1 Год назад

@@JONSDIY ok thanks, appreciate the reply. john- northern ireland.

@abeerabdalla5738 21 день назад

I have a question for you plz My grill knobs not moving right The grill is working but temp is less than 350 f The knobs moving but looks like not connected to the valves some how Do you have a solution?

@JONSDIY 21 день назад

Is this after reassembly?

@jclark7000 3 года назад

No.crossover tubes? The original parts had them. I see you took them off. But the new parts did not cine with them?

@JONSDIY 3 года назад

J. You are correct. The new parts did not include them. And mine were to shot to put back on. But I am still going strong without them.

@jerryc7925 2 года назад

What about the carry over tubes? Without those don't you have to light each burner individually? I noticed you removed them but did not reinstall them. Just curious.

@JONSDIY 2 года назад

Jerry no. The carry over tubes are only support brackets. Each gas feed has its own gas feed line as shown during installation. Only one lighter exists and then each gas line ignites from the flame beside it.

@amyandrandy13 Год назад

He forgot to install them. D'oh!

@apugh1971 4 года назад

What about carry over tubes. My replacement parts came with but I see you didn’t replace yours. Are they needed?

@jdhspeedify 4 года назад

Thank you. I noticed that as well. You referred to them as stabilizers. They are what carry the fire across to light the other tubes since you only have one tube with igniter on it; without the carryover, you will only light one tube with the button and still need something to light the other tubes. Still a good video. Thank you.

@JONSDIY 4 года назад

We are talking a gas grill. You only need on ignitor and it really does not matter which burner tub its on. Gas will ignite all the burners. There was no carry over tube on my grill. Thanks for your comment.

@andrew4029 4 года назад

@@JONSDIY Some CharBroil gas grills (like my old one) do have the carry over tubes and are necessary for it's function. It's model-specific as opposed to fuel-specific. Jut FYI. Still a good video!

@ryanhosiassohn7176 3 года назад

How do those burner Guards stay in position ? Mine uses the same guards that have the spokes that go into those slots.

@JONSDIY 3 года назад

Mine just have tiny nubs that keep them from sliding back and forth. They are small but work.

@ryanhosiassohn7176 3 года назад

@@JONSDIY Ok thanks, I had a massive flare up - Almost look like it was about to blow up. Not sure if it was cause of the grease or the flame tamers needing replacement .

@JONSDIY 3 года назад

@@ryanhosiassohn7176 Yes it is always good to clean the bottom of the grill every once in a while to avoid flare ups.

@ryanhosiassohn7176 3 года назад

@@JONSDIY thanks ,but I’m not sure if the grease was the cause or if it was due to the flame tamers being old

@JONSDIY 3 года назад

@@ryanhosiassohn7176 hard to say without seeing it happen.

@chrisouellette5816 4 года назад

The grill portion, where the food lays on, it’s pretty crappy. Any recommendations on reviving those?

@chrisouellette5816 4 года назад

Good video, but it would also be nice to know where you ordered these parts from

@JONSDIY 4 года назад

@@chrisouellette5816 Its in the description

@JONSDIY 4 года назад

Chris, I would recommend buying a new set. This time before your very first grill day take the grates and spray them with PAM. Then let sit and put on a second coat of PAM. Allow it to dry and then not only will your food not stick to the grates but they will last 10 times longer. Mine are the originals and that why I did not have to replace them. But if your set on keeping them, I would take them to the garage and grab a grinder and put a metal wire wheel on it and remove the top layer until all look new.

@chrisouellette5816 4 года назад

Thanks!

@jamesnitzberg8405 3 года назад

@@JONSDIY How often do you spray PAM on your grates, they looked awfully good considering the condition of the inside of your grill. Mine rusted away - they are the most expensive part of the refurbishment!! Thank you.

@victorcarrillo417 3 года назад

What’s the Amazon link? Thank you.

@JONSDIY 3 года назад

Please see the description.

@csul5961 4 года назад

it lifts straight up UNLESS its rusted together like mine. pried it apart with flat head

@JONSDIY 4 года назад

Holy cow. did you see how rusted mine were. I could have crushed them with my hands. LOL

@chadmatthis5243 2 года назад

Hey Jon I have the exact same grill model that you have right here and just trying to find Amazon where you found these parts for a little over 12 dollars. Can you send me a link please. Thank you!!!

@JONSDIY 2 года назад

Hey Chad, The stated cost was 20$ and this video was posted 2 years ago. So I don't know the current price. But the links are always in the description.

@ironmanepf1 2 года назад

$71 , just checked. might as well buy a grill on sale😂

@JONSDIY 2 года назад

@@ironmanepf1 $32.00 now. this video is 2 years old and it was only $27 at the time. I did not get the grates. I spray mine with PAM and it makes them last a life time.

@ironmanepf1 2 года назад

@@JONSDIY Amazon?

@keithcarini4123 4 года назад

Where did you find these parts for 27.00?

@JONSDIY 4 года назад

Amazon.

@jayparaman5293 3 года назад

Can you please post the link for where to buy parts

@JONSDIY 3 года назад

Jay Paraman see description

@TechnologyGirlGaming 2 года назад

We have a very old BBQ grill that is a gas grill that is broken

@JONSDIY 2 года назад

Ok?

@armonemoore4617 4 года назад

I need you to tell me what my gas grill needs

@JONSDIY 4 года назад

send me a few pics of the interior and the model number on my FB and I will assist.

@armonemoore4617 4 года назад

How do i get your FB info? I'm not on FB but i have messenger

@armonemoore4617 4 года назад

Armone Moore on messenger

@cameronrodgers6287 3 года назад

What model number is this grill?

@JONSDIY 3 года назад

463436215

@Weezulguy Год назад

Did you vacuum your GRILL? Lol EZ oven off, 1 1/2" putty knife, and a hose ftw ;-)

@philbrowning8643 3 года назад

you forgot to replace the gas cross over tubes between the burners

@JONSDIY 3 года назад

Yes they were to damaged and did not come in the replacement parts. I explained this in the video and mentioned the notches will hold them still.

@rpatrick21 3 года назад

You forgot crossover tubes

@JONSDIY 3 года назад

Not really. Mine were so bad I could not put them back on. And they did not come with the new set. So I did not re-use them. Eagle eye there rpatric21! Thanks for the comment

@lillyevans6463 3 года назад

I would love to know the measurements of your grease tray. The charbroil grill that I have I can nolonger find a grease tray for it. The model number of my grill is 463411911.

@JONSDIY 3 года назад

Lilly, My grease pan is not a separate part on my grill. It is all referred to as the Firebox in my manual. My grill is model 463436215. But to answer you question my grease pan is 28 inches.

@lillyevans6463 3 года назад

Thank for letting me know. The one I have is old and the grease pan rusted beyond fixing. I guess I have to get someone to make one for me . Because the grill is still useable. I am just trying to bring it completely back to life. Lol

@JONSDIY 3 года назад

@@lillyevans6463 I know how you feel. I hate throwing things away when they can be restored, repaired or just fixed. Thanks for watching and don't forget to subscribe.