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DIY Heat Treatment Oven 

Black Beard Projects
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Finally made a proper heat treatment oven capable of reaching 1000°C (1800°F) drawing "only" 1.7kW.
Links to amazon products can be found here in my affiliate store:
www.amazon.com/shop/blackbear...
Components list:
Isulating bricks J23 rated to 1260°C. (230x110x64mm).
Premixed refractory mortar.
Kanthal A1 wire 20ga (10m).
PID controller.
K-Type Thermocoupple rated to 1250°C.
Solid state relay with heatsink.
12V computer case fan with power supply.
Random steel pieces from the steel scrapyard.
The Kanthal wire I bought is meant to be used in vape pens and has a resistance (R) of 30Ω for my lenght and thickness.
The power draw can be calculated knowing the home mains voltage (225V in my case).
Power draw: P = V x I
Where I is the current flow in ampere: I = V / R = 225 / 30 = 7.5 A
P = 225 x 7.5 = 1687.5 W
Control box designed in Fusion360 and printed with PETG.
Inside dimension are 105x115x450 mm (4x4.5x17.5 inch).
I made the oven this small so that it's easier to heat up and there is no need for more heating element, considering also that my home has a power draw cap of only 2kW.
Now it's time to work some stainless steel!
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Опубликовано:

 

26 апр 2018

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Комментарии : 444   
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Curios about specification for this oven? Check the video description! And while you are there check out my Patreon page too for early access and a voice-over edit of my videos. If you like what I do consider supporting me so I can keep on making: www.patreon.com/blackbeardprojects
@ClaytonwFirth
@ClaytonwFirth 6 лет назад
Black Beard Projects where can I get one of those knives that cut bricks like butter?
@anticholos196
@anticholos196 6 лет назад
Nice work ,im studying mechanics and tools in high school.
@THEOGGUNSHOW
@THEOGGUNSHOW 6 лет назад
Clayton Firth He's cutting high temp fire bricks. They'd cut like that with a butter knife. The bricks aren't very dense and are very fragile.
@lelearmi6186
@lelearmi6186 6 лет назад
quale è il nome di quei mattoni ?
@kirvam99
@kirvam99 6 лет назад
any saw with a thin kerf will work great on these IFB's (insulated firebrick). I've used olfa knives, files, heal of my trowel etc. to cut them, Once cut , if the cut is ugly just get a scrap piece of brick and rub the two together, just make sure to protect yourself from the dust. Not healthy to breath.
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
I see more safety concern than usual, let me address some! The frame is grounded and all connection are nice and tight. Someone suggested a door switch to cut power to the heating element with the door open, I will do it asap. Some sort of box around the heating element terminals would be better too. Anyway, I'm the only one using my homemade tools so I'm not worried at all even as is!! Thank you all for the suggestion and preoccupation. Be safe :)
@oneshotme
@oneshotme 6 лет назад
As long as your happy with it is all that matters!! lol
@xj9779
@xj9779 6 лет назад
Yeah I recommend a door switch, you don't want to touch the life wire with the non insulatet thongs. By the way is the input line cold or does it heat up very much?
@7duser10
@7duser10 6 лет назад
Hey dude you should consider a fuse inline with the wiring. Because if you short to the frame which you say is grounded.... Just my 2c.
@EvenTheDogAgrees
@EvenTheDogAgrees 6 лет назад
7dusedr10: if he shorts to the grounded frame, it will trip the trip switch (aka residual current device, ground fault interrupter) in his fuse box, which is designed specifically for this purpose. Now, a trip switch only protects against shorting live to ground/earth, not against shorting live to neutral. The fuse in your fuse box protects against that, but is usually overdimensioned in regards to what your device realistically consumes. So your point is valid: having an appropriately sized one on the device itself is always a good idea.
@7duser10
@7duser10 6 лет назад
Yes, good point about the RCD, but you assume that he has an RCD, unless you know where he lives :-D. Not all countries mandate them and most only mandated their use in the last 20 years or so. In some places installation is infeasible ie: the UK is a death trap. If he doesn't have one he should buy a plug in one for the garage or wherever he needs it. Fuse will also take the burden off the earth wire gauge. It must to be rated to handle the fault current for the duration it may take to gaurentee that the breaker in your fuse box trips. Normally earth bond testing is something like 20A or 30A for 30s and total impedance must be
@GiacoWhatever
@GiacoWhatever 6 лет назад
That was absolutely great! I meant to make one for really long... bravissimo!
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Grazie Giaco :) :)
@leonidasmiglioriniplaster
@leonidasmiglioriniplaster 5 лет назад
Giaco whatever you speak portuguese
@rogaldorn605
@rogaldorn605 3 года назад
@@leonidasmiglioriniplaster he speaks italian
@leonidasmiglioriniplaster
@leonidasmiglioriniplaster 3 года назад
@@rogaldorn605 Thanks
@rogaldorn605
@rogaldorn605 3 года назад
@@leonidasmiglioriniplaster no problem
@MarekTabi
@MarekTabi 6 лет назад
this is great idea :) i will definitely make one at home :)
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Thank you brother!
@WillMatthews
@WillMatthews 6 лет назад
Awesome black beard, as usual!
@MarcelTeugels
@MarcelTeugels 6 лет назад
Nice build man! you make it look so simple, yet so useful! one day i'll make one!
@evaderknives
@evaderknives 6 лет назад
The oven came out nice. I've been thinking about building a smaller oven myself. The one i have now, I built about a year and a half ago, it is AMAZING, but it is so big(9"x9"x18")it takes forever just to heat up. I will say having your own oven opens so many possibilities... Great video, take it easy...
@ashscott6068
@ashscott6068 5 лет назад
There's a REALLY detailed build video somewhere that covers everything. It's like 10 parts long and a good few hours. I don't wanna advertise anyone else's channel on this guy's vid, and I don't even know the name of the channel offhand. I THINK it was a big Scandinavian guy, but I don't remember for sure.
@elpaisa1
@elpaisa1 6 лет назад
It's cool but a pizza doesn't fit in there.
@alainblazit9504
@alainblazit9504 5 лет назад
Not so "cool"
@syariefdirgantara7670
@syariefdirgantara7670 5 лет назад
How much HRC do you prefer for your 🍕?? 😂😂
@ajhproductions2347
@ajhproductions2347 Год назад
Dude, just roll it up like a taco, it’ll fit then!
@ajhproductions2347
@ajhproductions2347 Год назад
@@syariefdirgantara7670 at LEAST 58 Pepperoni HRC
@BassmasterCB
@BassmasterCB 6 лет назад
3:47 That fitment :D Good work
@michaelscott7963
@michaelscott7963 6 лет назад
I have had heating coils break on different things like hairdryers and the such. The hole through the bolt connector you made had never crossed my mind to do. I live with 3 daughters and a wife which means we have a budget item for at least 3 to 4 hair dryers a year. 90% of them fail at the rivet connection at the board. Thanks for the fix.
@erniew5805
@erniew5805 5 лет назад
our clothes dryer heating element the nichrome wire broke . really wore out. i just wrapped the broken ends together a couple times. then i broke down and spent the $30 for a new element
@RedBeardOps
@RedBeardOps 5 лет назад
This is epic! Great build and great video; thanks for sharing this.
@pheenix42
@pheenix42 6 лет назад
Things like this are why I enjoy the 'Net...a self-taught Italian fellow showing how he constructed something useful that anyone can copy for themselves.
@xy-gw8qr
@xy-gw8qr 6 лет назад
Safety is first, please add some isolation to points where cables are connected to heat element, it's outside under voltage!!!!! Rest of the project super ;)
@LetsPrepTogether
@LetsPrepTogether 6 лет назад
Oh mate that looks good!
@Ben-ry1py
@Ben-ry1py 6 лет назад
Wow, great job! You certainly planned that out nicely, and executed it so well. Thanks for sharing!
@MakeEverything
@MakeEverything 6 лет назад
Man this is so great!!!!!
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Thank you my friend :)
@charruauno386
@charruauno386 6 лет назад
Every design you share with the subscribers demonstrate your capabilities and ingenuity, thank you and have a nice day.
@Apotixhmenos
@Apotixhmenos 6 лет назад
Man i love your work keep going
@filippogioiellomentaltennis
@filippogioiellomentaltennis 5 лет назад
Well I am speachless! I m kind of hypnotized watching your creations you are the modern version of Leonardo Da Vinci!
@johannesbrouwer8447
@johannesbrouwer8447 3 года назад
Veonardodalinci
@knifeandsheath1049
@knifeandsheath1049 6 лет назад
That was an outstanding build. Great video. Thanks
@phillipmccormick1508
@phillipmccormick1508 6 лет назад
wow that was good wow.
@tattooseverywhere1
@tattooseverywhere1 5 лет назад
Now that's impressive! 👌
@johnlloyd8000
@johnlloyd8000 6 лет назад
Good work! Seeing the math behind your build is most helpful too.
@derekforestier2892
@derekforestier2892 5 лет назад
What a great job. I love to see what you come up with.
@PvPbomber009
@PvPbomber009 6 лет назад
Thanks for the video man! Helped me decide what wattage to use on my own oven.
@JerrySwatsell
@JerrySwatsell 4 года назад
I really appreciate this video. This oven could be built for a fraction of the cost. Thanks so much!
@LabRat1511
@LabRat1511 5 лет назад
This is very cool! Awesome build. I hope one day to attain this level of fabricating skill. Thank you for posting and the motivation.
@THEAngryProjects
@THEAngryProjects 6 лет назад
great built and great details in the description for any one trying to build it 👍👍
@gabrieleaimo
@gabrieleaimo 6 лет назад
So many makers are going to copy this project! Complimenti!
@WastedFrom1976
@WastedFrom1976 3 года назад
Thank you, for putting this and your other videos on the internet.
@thomasarussellsr
@thomasarussellsr 6 лет назад
Nicely done. Looks great.
@THEOGGUNSHOW
@THEOGGUNSHOW 6 лет назад
Great build! It looks very professional.
@copasetic216
@copasetic216 6 лет назад
Excellent as always. I learned some things.
@JuanEnriqueSerra
@JuanEnriqueSerra 6 лет назад
MEEEN!!! AMAZING!! GREAT VIDEO! This is awesome, so good explained without words! Great great video! Thanks for sharing!!
@lichkingblue1377
@lichkingblue1377 6 лет назад
So satisfying to watch~
@cookesam6
@cookesam6 5 лет назад
Pretty cool how that piece of metal at 10:48 evaporated
@Serrasclimb
@Serrasclimb 5 лет назад
Awesome project man... good job!
@michaandrzejewski8445
@michaandrzejewski8445 5 лет назад
Oh my god I need this so much xD
@jandastroy
@jandastroy 6 лет назад
That is a really great design, great job man! I was thinking of making something like this but a bit shorter someday but I haven't been able to decide on a PID controller yet. I hope it lasts a long time and is nice and efficient for you. Even at that size it must be pretty heavy once fully assembled.
@soulbrothers7789
@soulbrothers7789 6 лет назад
All ways the best videos and best ideas :) cheers mate
@Neraxia
@Neraxia 6 лет назад
Nice work as usuall, you might want to add a thin metal plate over the controller box in case sth slips and falls on it and some insulation on the resistance wire terminals. The beard wont look nice if it is electrocuted. :P
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Ahah! I'm looking after my beard don't worry :') Thanks mate
@electronic7979
@electronic7979 6 лет назад
Excellent project
@martinholloway7694
@martinholloway7694 4 года назад
Excellent job! Thanks for making this video.
@mikey7326
@mikey7326 5 лет назад
Oh wow, 1000c And those bricks seem very soft.
@pacowang283
@pacowang283 6 лет назад
You are amazing! Brilliant
@pyromaniac1491
@pyromaniac1491 5 лет назад
That is just badass!
@barbarascagliarini6180
@barbarascagliarini6180 6 лет назад
1.000 gr. Bravissimo ci sei riuscito !
@davedreds5905
@davedreds5905 6 лет назад
This is awesome and very helpful. Thankyou :)
@rocketind7718
@rocketind7718 4 года назад
Amazing project. I like this
@johandoes151
@johandoes151 6 лет назад
Looks like it is not an expensive thing to do. May I ask how much money did you spent on the parts?
@MakingStuff
@MakingStuff 6 лет назад
Another nice build!
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Thanks!!
@luisstanker1491
@luisstanker1491 6 лет назад
Great 👏👏👏👏 Thats d most Spectacular and professionel work of a forge i hv ever seen .🏆
@smarcelo1
@smarcelo1 6 лет назад
Perfeito, estava procurando um para vidros!!!! Parabéns!!!
@corbintheintern6229
@corbintheintern6229 6 лет назад
BRB, ordering some firebrick.
@albertoflora5402
@albertoflora5402 6 лет назад
parabens tu é um mestri mesmo a dorei o teu trabalho
@bertalicea2397
@bertalicea2397 5 лет назад
Well done!!
@gurvinderkau1e5w18
@gurvinderkau1e5w18 5 лет назад
Awesome video
@honestwork2494
@honestwork2494 5 лет назад
Great job 👍
@RogerF
@RogerF Год назад
Awesome video. Thank you!
@43srgrock
@43srgrock 6 лет назад
Awesomeness 👍🏻💥👊🏼
@ad2309
@ad2309 6 лет назад
Very well done. Cheers
@KR-ef2er
@KR-ef2er 6 лет назад
This one is really nice better than the old
@Asyrafazman11
@Asyrafazman11 3 года назад
You are a true master 🙏🏻😭
@christopherdubour6662
@christopherdubour6662 6 лет назад
Amazing!
@stijn9957
@stijn9957 6 лет назад
great job!
@sonyhk3824
@sonyhk3824 6 лет назад
It's awesome and great . Cheers
@RealProjectTube
@RealProjectTube 6 лет назад
well done!
@joshwhiting4210
@joshwhiting4210 6 лет назад
Anybody else half expect ole boy to saw his finders right off cutting the square tube on the bandsaw?
@fyreantz2555
@fyreantz2555 6 лет назад
Maybe suggest a video on a temperature controlled oil tempering tank? Fantastic video!
@stromnessboy5171
@stromnessboy5171 6 лет назад
Absolutely brilliant! The content on your channel just keeps getting better. Thanks for another great video. Have a great weekend!
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Thank you my friend! Same to you :)
@adonisbittar8582
@adonisbittar8582 6 лет назад
Good work
@sonneblendet1140
@sonneblendet1140 5 лет назад
How did you insulate high electric voltage from the frame of the oven? I'm curious about an instant death by touching the frame, and the current of the heat coil is going through a person instead of creating heat
@slanwar
@slanwar 4 года назад
Adding a door switch and make sure you ground your oven
@JunkWorkshop
@JunkWorkshop 6 лет назад
Grandissimo progetto vecchio! Stima e rispetto 👍🏻
@Engineerd3d
@Engineerd3d 6 лет назад
Beautiful work. It's on my wish list for me to make one as well. I want to make one that does about 1500w on 110v....
@fromtheunitedof5592
@fromtheunitedof5592 5 лет назад
Your amaze me thank you black beard for the uploading video you inspired me awesome invention
@dickda1
@dickda1 4 года назад
I just joined you site as a patreon. I love your heat treat oven design
@naabtalschmied
@naabtalschmied 6 лет назад
how long does it take to reach the 1050° C?
@maplehouseknives
@maplehouseknives 6 лет назад
Dude, thats awesome! Would you ever build and sell one of these? Great Job!
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Thank you!! Definitely not :') too much time, I rather make more videos!
@asvarien
@asvarien 5 лет назад
Those bricks are super soft.
@ifell3
@ifell3 6 лет назад
Nice,, you be careful on those coils!!
@eloylobatoneto
@eloylobatoneto 3 года назад
Francamente, quando eu vi você usar o solidworks eu já fiquei intimidada (risos); depois, quando eu vi a impressora 3D entrar em ação... Me humilhou!... kakakakakakaka Parabéns, Belo trabalho. Pense em um dia, ensinar os brasileiros a construir um desses. Deus lhe abençoe!
@vincentrosa9631
@vincentrosa9631 5 лет назад
Very nice
@tullip8
@tullip8 6 лет назад
Fucking awesome, dude. Great job.
@albertoflora5402
@albertoflora5402 6 лет назад
parabens amigo tu é um mestrimesmo
@pawelaco
@pawelaco 6 лет назад
You are very busy, greetings
@jaceyho6733
@jaceyho6733 6 лет назад
so cool 👀
@craigljardine
@craigljardine 6 лет назад
Very cool. Is there anything you can't make or do.
@EvenTheDogAgrees
@EvenTheDogAgrees 6 лет назад
I once heard a guy in a bar claim Black Beard Projects can't make it rain. But that was after a few pints, and the bugger didn't particularly strike me as trustworthy to begin with. ;)
@russellwalker3830
@russellwalker3830 6 лет назад
Nice now put come alien claptons in there
@randoprior4130
@randoprior4130 6 лет назад
Russel Walker I don't think anybody got the joke.
@russellwalker3830
@russellwalker3830 6 лет назад
Jake Pryor well atleast one did
@JuanEnriqueSerra
@JuanEnriqueSerra 5 лет назад
Hello Black Beard. I have a q. What is the diameter of the Kanthal A1 wire? Thanks!!
@almills1252
@almills1252 5 лет назад
Very good
@gs_maker
@gs_maker 6 лет назад
Bellissima realizzazione ma ti consiglio di fare subito due modifiche per la tua sicurezza: 1)collega il telaio alla terra 2)metti un interruttore sulla porta che interrompe l'alimetazione dell'SSR così quando apri la porta la resistenza non e' alimentata.
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Il telaio è già messo a terra, l'interruttore sulla porta è un'ottima idea grazie!
@andimayermayer
@andimayermayer 5 лет назад
WOW, I searched for a proper heatment oven for a long time and that is my absolut favourit! Came here for your stabilized cork video, but that oven is seriouly the thing i will build first!! Congrats, your channel is amazing, cant wait for more! Greetings from Germany ;)
@andimayermayer
@andimayermayer 5 лет назад
Have you ever checked how warm the lower outside side of your oven is after some hours of use? I consider using it a forge as well or wouldnt you recommend doing this? Thanks!
@denbeibaron7797
@denbeibaron7797 5 лет назад
very cool
@josetadeumantovani5706
@josetadeumantovani5706 4 года назад
THANKS FOR SHARING.
@zorkan
@zorkan 5 лет назад
Amazing
@ramzan328
@ramzan328 5 лет назад
Love this idea amazing How much does this project cost ? from where to buy material. waiting your reply.
@leonlew1
@leonlew1 5 лет назад
I'll like to know the same thing.
@ShnaiderPavel
@ShnaiderPavel 6 лет назад
Cool!!!
@tjgreen3603
@tjgreen3603 6 лет назад
Really cool. Would be great for tempering knives.
@mr.sonderbar86
@mr.sonderbar86 6 лет назад
Thank you :)
@TheLordPwn
@TheLordPwn 6 лет назад
Will that wire filament eventually burn out?
@BlackBeardProjects
@BlackBeardProjects 6 лет назад
Kanthal alloy it's made for this application so I hope it does not or in very long times :')
@cali2108
@cali2108 5 лет назад
On my work we use kanthal too, we have two industral furnaces for heat treatment up to 250 kg, with the years they will get weak and eventually fail.
@cali2108
@cali2108 5 лет назад
@O R we use bigger resistance, usually 30 meters long, and the wire have a bigger diameter, they can not be coil by hand, sometimes is a paint to put on the refractory due to how the oven is made.
@cali2108
@cali2108 5 лет назад
Yes, it is industrial size, the poor furnace works almost all day, 6 days a week, is the biggest one on my country and have a high demand. The refractory is cast and not on the form of bricks, sometimes the wire is so so damage that fuse with the refractory and looks like slag
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