DIY Sheet Metal Brake / Bender for the Truck Camper Project!

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Today I'm making a large DIY Sheet Metal Brake for the purpose of bending aluminum sheets for the Truck Camper Project.... although I'm quite sure I'll end up using it for all sorts of future projects! In the video I'll show my process of taking an old (and free) I-beam and design a bending mechanism around it. And in turn, this 'little' side project will help me to get back on track to bring you the next part of the Truck Camper Project!
Thanks for watching and let me know if you have any questions you might have!
-Joe
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----------- DIY, Random Projects, Rainwater Harvesting, Welding, woodworking, outdoors... and whatever else I find interesting :)
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Homesteadonomics
HC 70 Box 4770
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#metalbrake #sheetmetalfabrication #diymetalbrake
Tags: DIY metal brake, sheet metal brake, sheet metal bender, metal bender, sheet metal fabrication, mig welding, how to, truck camper project, bending metal, homesteadonomics, homemade metal brake, bending metal, metal working, aluminum diamond plate

Опубликовано:

10 апр 2024

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Комментарии : 158

@MannyFontes1968 2 месяца назад

Joe, you never disappoint with your projects...Can't wait to see the truck camper when it's done!👍

@homesteadonomics 2 месяца назад

Thank you Manny! I am excited also to see how it looks with the aluminum on….and because of some crazy winds we are having today I’m working on cleaning out the garage so I can put the panels on without contending with nature. So hopefully once that’s done I’ll be adding aluminum by the weekend😀

@roseapple8786 2 месяца назад

Mr. Joe, you blow my mind on how you create a tool to help you on a project. This is amazing. Thank you for sharing and God Bless you and your family. 🥰👍👍👍👍👍

@homesteadonomics 2 месяца назад

Thank you Rose! God Bless you and your family as well😊🙏

@rickcassell9613 2 месяца назад

Once again , what a great addition to your toolbox. Wouldn’t expect any less from your skills 👍👍

@homesteadonomics 2 месяца назад

Thank you very much Rick!

@shawnfromportland 2 месяца назад

the design and engineering of the press looks really legit

@homesteadonomics 2 месяца назад

Thank you Shawn!

@markrjones 2 месяца назад

I love it! Going to build a utility/camper shell, but don't have all of the necessary tools. Build the tools! I know you are making firefighters proud everywhere! Hope all is well out your way, Joe.

@homesteadonomics 2 месяца назад

Thank you Mark! Hoping to start adding the panels this weekend!

@toronado455 2 месяца назад

Fantastic tool! Great video!

@homesteadonomics 2 месяца назад

Thank you very much!

@WA-eg7ft 2 месяца назад

Tools make a ton of difference. Looks great so far

@homesteadonomics 2 месяца назад

Thank you!

@garystephens498 2 месяца назад

You my sir are amazing. Your skills are unbelievable. I love how self sufficient you are. I regret I didn't learn more skills and pass skills along to my sons. Not dead yet though and trying to learn what at can at 54.

@homesteadonomics 2 месяца назад

Thank you very much! But remember that with these videos I get to show just the things that go smoothly and don’t always show the mistakes. So my skills may appear better than they are😉. And at 54 I’m not too far behind you so you’ve still got plenty of time to tinker and develop them to pass down to your sons….even if they’re adults now. Just find some smaller projects that you’d like to complete and before you know it, you’ll have gained more skills than you imagine. Thanks for checking out the video Gary😊🙏

@lorencolt 2 месяца назад

Do a truss brace on top of the hold down.

@homesteadonomics 2 месяца назад

That’s kinda what I added at about the 12:45 mark…. An addition piece of angle on the top of the main hold down and then I welded a crank handle so it adds force down and stiffens the middle of the main hold down piece. You can see when I crank the handle that is separates and creates the same kinda of tension that a truss brace would add. Atleast that’s how it makes sense in my head…. But I’m sure it’s not perfect 🤪 Thanks for checking it out😊🙏

@jalapenolover9213 2 месяца назад

Bendonomics sheet metal brake coming to a store near you! Love it

@homesteadonomics 2 месяца назад

That would be cool!

@blackberryhideout5793 2 месяца назад

Sometimes we gotta make something so we can make something. ❤

@homesteadonomics 2 месяца назад

Yes indeed!

@outdooreng4973 2 месяца назад

What a nice gift 👍🏻👍🏻 I just began sheet metal brake project and i stuck on the hinge location Not centered and unfortunately i cut too much then confused and burned out And throw everything on the ground After watching this video i hope I got some motivation to fight back

@homesteadonomics 2 месяца назад

You know what…. I almost did the same thing. Easy to happen with a project like this. I cut those notches way too big and was concerned the weld shrinkage would offset everything. So I got some regular hinges and the way they sat, they definitely weren’t going to work without some spacers. And then I started thinking it’d all be too much and the spacers would give way. So I literally stopped and let it sit for a couple days before doing anything and just thought about it. And ended up with a clearer picture when I resumed. So perhaps a bit of time is what you needed to rethink it.

@outdooreng4973 2 месяца назад

@@homesteadonomics i already planned every thing on paper , but since i start building it in real i never realize what gonna happened, now i had some ideas to fix that ,thank you for help and sharing those mistakes . once i finish it i will film it to you.

@nickbarlow9697 2 месяца назад

I love seeing the process. The right tool for the job makes building even more zen. 👏🏼👏🏼👏🏼

@MaryBrownForFreedom 2 месяца назад

My cheap 36" Harbor Freight brake used a heavy and solid bar across the top of the work piece to clamp it, going from memory but it was 2x1" with one side beveled 45 degrees to make bends past 90...

@homesteadonomics 2 месяца назад

Yes I actually looked at that one in person at my local harbor freight when I was thinking about adding that crank handle to the top to stiffen it in a ‘truss brace’ kinda fashion

@davestewart9146 2 месяца назад

I’m very impressed, nicely done Sir 👍😁

@homesteadonomics 2 месяца назад

Thank you kindly!😊🙏

@GlasshouseandGarden 2 месяца назад

I never want to need to build an angle bender thingy and could not get within a country mile of making one of the same quality you have 🤣. Doesn't stop me enjoying the videos and marvelling at your skill in the build and finish...

@tompritch56 2 месяца назад

Nice job, the break bender I used in machine shop. The arm that you lift had a counter weight to ease the bending process. But for your application that works great. Thanks for sharing

@homesteadonomics 2 месяца назад

I did see some professional ones that had the counter weights. But since I kinda muscle this one around, I didn’t want the extra stuff. But if I ever get a more substantial shop set up where I can place it more permanently, then I think that would be a nice addition.

@steffwicker 2 месяца назад

It’s always so fun to see what you come up with next! You have an amazing mind 👏🏻👍🏻

@homesteadonomics 2 месяца назад

Thank you Stef! 😊🙏

@joycedimaggio3816 2 месяца назад

A true craftsman

@homesteadonomics 2 месяца назад

Thank you Joyce!😊🙏

@lorenmeyer5290 2 месяца назад

Great job Joe! It will work perfectly!

@homesteadonomics 2 месяца назад

Thank you Loren!

@skricha6743 2 месяца назад

Wow, well done! Love it.

@homesteadonomics 2 месяца назад

Thank you!

@Llamadosalvaje 2 месяца назад

WHIT LOVE FROM CHILE 🇨🇱 thank you so much for all your amazing skills! Your inspire me every day☺️

@seanpaula8924 2 месяца назад

The file cabinet underneath sold me 👍👍✌️

@Asomesauc 2 месяца назад

That is really cool.

@homesteadonomics 2 месяца назад

Thank you!

@garagejim1956 2 месяца назад

3 dimensional thinking, well done!!!

@homesteadonomics 2 месяца назад

Thank you Jim! 😊🙏

@billbarnes9718 2 месяца назад

Welding in a piece of 1/4" on bottom of hold down angle may solve the flexing issue. Great job.

@homesteadonomics 2 месяца назад

I may have to revisit that in the future, but for now the stiffener piece and crank hand I added at 12:45 seems to have helped for this thinner stuff.

@nymack66 2 месяца назад

What an amazing and simple build, thank you. I will be making one for myself, I have a few metal bending projects pending and needed one.

@mister-action1 2 месяца назад

I wish I had 1/10 the talent you have!!

@homesteadonomics 2 месяца назад

You do! Just start with small projects that you can tinker on. Some will go well and others may not go as well. But eventually you’ll hone those skills😊👍

@mister-action1 2 месяца назад

Oh, I'm 66 years old. I am mechanically inclined. But i don't think of things like that to build. You come up with great projects. I will try to think more. Lol..@homesteadonomics

@deezynar 2 месяца назад

That is top level work there, amigo.

@homesteadonomics 2 месяца назад

Thank you!

@user-cw4ks6th2o 2 месяца назад

Awesome bending tool!!! But inch measurement system drives me crazy!!! Best regards from Russia!!!

@homesteadonomics 2 месяца назад

Thank you very much😊🙏 As for the measurements…. I know it’s not what most everyone else uses. But it’s what I learned and what I’m familiar with. And in the end it’s all convertible…. 1”= 2.54cm And good to hear all the way from Russia 🇷🇺 😊👍

@user-cw4ks6th2o 2 месяца назад

@@homesteadonomics Thank you very much, Joe for your comment, would be easyer now to realize metric dimensions! All the Best to your family and awesome projects!!! Best regards from Moscow Russia!

@Phillipkleinhans Месяц назад

I agree, could you please do it again, but in millimetres?

@bustr4063 18 дней назад

@@homesteadonomicsif you learned basic mathematics in primary school then you’ve learnt the metric system ahhahaha

@tomtruesdale6901 2 месяца назад

Very nicely done on that brake/bender. You will use it more than you figure now.

@homesteadonomics 2 месяца назад

Thank you! And I think you’re right!

@dtanner7 2 месяца назад

Awesome!! So glad for your creativity and talent. Love watching your videos.

@lorenbush8876 2 месяца назад

Thanks I actually have been thinking about building one of those, that looks like it turned out nice. Thanks and God bless you guys too.

@homesteadonomics 2 месяца назад

Thank you for checking it out Loren! God bless you and your family as well😊🙏

@Shed.therapy 2 месяца назад

Just picked up some material from the scrap yard to build a sheet metal brake! This is about the same length I’m building too! I need to build some stuff for my flatbed.

@homesteadonomics 2 месяца назад

That sounds you got a fun build ahead! And a flatbed….lots of possibilities there!

@gordiefrench1557 23 дня назад

man that is a badass bender great job

@manuelgarcia-ds8wy 2 месяца назад

you are a serius man, and good worked, excelent job, you should put two wheels

@homesteadonomics 2 месяца назад

Thank you! I will probably do that so I can move it around. Thanks😊🙏

@randallthompson5769 2 месяца назад

Great job !! I like the way you think, hit a hump go over it. Or make a tool to make life easier!! Thanks🙏🏻😎

@homesteadonomics 2 месяца назад

Thank you Randal! 😊🙏

@JB-mf1zc 2 месяца назад

Mighty fine Joe very good project you will prolly get more use out of it in the future!! God Bless!!

@homesteadonomics 2 месяца назад

Thank you! And I am definitely thinking I will. Probably a longer little brackets and maybe flashing trim pieces for small projects

@georgepap8604 2 месяца назад

Perfect as usual well done

@FredMcIntyre 2 месяца назад

Awesome job Joe! 😃👍🏼👊🏼

@homesteadonomics 2 месяца назад

Thank you Fred!

@jerrygibs8120 2 месяца назад

Enjoyed watching your skill and creativity at work. Appreciate your sharing. Blessings of safety, health, strength, wisdom and success in Jesus's Name. ☝🙏🙌💪👍❤

@wdwtx2.0 2 месяца назад

That definitely should get the job done.

@homesteadonomics 2 месяца назад

I’m hoping so…..the side panels are what I’m most concerned about.

@mister-action1 2 месяца назад

Nice tutorial and nice touch with the decal.

@homesteadonomics 2 месяца назад

Thank you very much!

@homemadetools 2 месяца назад

Good job on a hefty sheet metal brake. We shared this video on our homemade tools forum last week 😎

@raullywhere3602 2 месяца назад

Always Great! I learn something New Every time. You have a great approach at solving the problems as they arise. Thanks!

@stuartkorte1642 2 месяца назад

Thanks for tip on the I-beam. I have an odd length one that I just found a use for. 😊 Since the A frame truss is the norm on brakes, I’d like to see a video short on how well your solution works. Another simple addition would be welding nuts behind the ends of the top piece. Put a bolt in to adjust and hold the forward/backward spacing.

@homesteadonomics 2 месяца назад

Nice! I love I-Beams…..just wish I could get more of them😂 And yeah the A-frame truss is definitely the norm and probably what I will go to if this current stiffener/crank handle setup downs work. But for this thinner stuff I’m thinking if should do well.

@kevinritchie9227 2 месяца назад

Another great little project! Looking forward to more on the camper.

@homesteadonomics 2 месяца назад

Thank you! And if all goes right the next video should be back to the camper project!

@catgynt9148 2 месяца назад

Another great design and build. Thanks for sharing this video. Like the addition of protractor on the edge; a handy visual reference. Wishing you and your family a blessed week. Peace brother

@homesteadonomics 2 месяца назад

Thank you! It’s not super ‘precision’ but I think it makes for a good ball park reference kinda thing

@catgynt9148 2 месяца назад

@@homesteadonomics I’m sure that you and Marley will find other projects to utilize that equipment.

@MrZeek101 2 месяца назад

Great design! Love to build. So far new subscriber. I built one similar to this and put cam handles on the end instead of screws that pulls down. It's a lot easier than adjusting those screws every time you want to do a piece. Take care. Looking forward to the next video

@mattchilders3123 2 месяца назад

Nice elk antlers in the background at 14:44-45 time frame Joe.

@mikek7193 2 месяца назад

Another interesting, informative, and helpful video. Are you, or have you ever been a teacher or instructor in your career(s)? You have a delivery which is compelling and which makes your viewers want to pay attention and learn. There are more than a few ways in which your talents could be utilized by you or employers. Heck, your most important responsibility in life, your daughter, is already the beneficiary of her two primary teachers! Thank you again for sharing so much with your fans. Mike

@homesteadonomics 2 месяца назад

Thank you very much Mike! No, I haven’t ever been a teacher…officially that is. But we do homeschool our daughter, so I guess I’d be kinda like a substitute teacher😂. My wife does the primary instruction and is far more intelligent than I am. But more to your point. I do enjoy showing/teaching things that I’m interested in. And in my fire service career I have done some small bits of teaching in our pump operator programs and a few days helping out with our academies. And I’d eventually like to do a full academy as an instructor….but the big draw back there is that I’d have to come off of my shift work and do the 7-5pm schedule. And I much prefer the 24hr shift schedule as we get larger chunks of time off.

@branchandfoundry560 Месяц назад

Great useful tool build, Joe! I built my 40 ton press brake, but it's no substitute for a box break like this and it's only 50" width capacity. Had to cut the pan in half, bend and weld back together on the stainless chimney cap I just made, which caused a ton of warping. Only so much space in the shop for large tools at this point though 🙂

@ronaldcummings6337 2 месяца назад

Really nice!

@homesteadonomics 2 месяца назад

Thank you Ronald!

@ishsiriram6646 18 дней назад

Nicely done. Thank you for sharing. Busy building one myself FOR MY 76 f100 BIN build...from South AFRICA

@ishtarlopez6203 2 месяца назад

Hey howdy y'all! What up peeps, shout out to the Mayo clinic, first responders, nurses, and medical personnel/ professionals here in Phoenix Arizona, y'all rock! Thanks for taking care of my momma!🎉 What up Joe, this is so impressive! Is this Patent pending? 😅 dunno if I missed it or it's in the future works, but have you ever considered building one of those thing a mah jig tool boxes for your truck? I bet you could make a very handy one. I know you got a work shop etc. Or a first aid box with all the fixings? Anyhow, another mind blowing video you got here. We need t- shirts now with that logo. Lol, woot woot! 🙌 🎉🎉🎉 P.S. idk know the science behind this or where you got the idea to make your Bend O Nomics but I'm guessing a door hinge...😂

@homesteadonomics 2 месяца назад

Oh wow! Praying that your mom is doing well today! 🙏 As for the t-shirts..,. That logo is on the back of the shirts that are linked in this video 😊👍 www.bonfire.com/homesteadonomics/

@ishtarlopez6203 2 месяца назад

@@homesteadonomics Thanks!

@dennischroninger1911 2 месяца назад

That’s awesome

@nancycook3733 Месяц назад

Great job, thank you for taking the time to make the video, angles are great! Good idea for the angle guides

@mardyfisher693 Месяц назад

Beautiful man!

@adrianaaraujo8634 22 дня назад

Nice job!

@slizzilin 18 дней назад

This is hilarious, I was just looking at buying a brake for my projects! One of which includes a diy bed camper. Thanks for the tips and tricks! Got my sub

@espnmk 2 месяца назад

Joe i have not got a project for a tool like that, but that is Genius great job. Thanks for Sharing!

@danielfisch655 2 месяца назад

Great job and thank you for sharing.

@homesteadonomics 2 месяца назад

Thanks for checking it out Daniel!

@TurkiAlsubiee 2 месяца назад

Nice jobs your fan from Saudi Arabia

@danielhornos7923 21 день назад

Muy buena la expresión se le agradece 👍

@miguiaculiacan 2 месяца назад

Excellent vid, really enjoyed it thanks !

@rudymagarin6292 2 месяца назад

BUEN TRABAJO GRACIAS POR LA INFORMACION SALUDOS

@scroungasworkshop4663 29 дней назад

Well done mate👍 Stuart🇦🇺

@DeepVlogsChulkanaDham 25 дней назад

Great 👍👍. Love from India

@oklahomesteader 2 месяца назад

great design, thanks for the video!

@homesteadonomics 2 месяца назад

Thank you very much!

@Adnancorner 2 месяца назад

Maybe if you read this comment, perhaps if you can tell us how a new person who have never worked in wood working can set up a table, a cutting board for wood, wood working tools, a place to start doing the wood projects. I have been watching you for a very long time even though I am not from America but I like the information and knowledge that you share. I just am requesting if you have time perhaps it may be a new vid for you, as new content and as well help us newbies who are interested into wood working.

@homesteadonomics 2 месяца назад

Thank you! I will keep that in mind for a future video!

@hubertrobinson8825 2 месяца назад

Well done thats profesionally made like your style if its not available make it in my late teens i use to air up our farm tractor tires with a foot pump then i got an old air tank from trailer a 2hp electric motor an ac pump from an old ford pickup and built my first air compressor

@ShopTherapy623 2 месяца назад

Such a cool project! I wish I could weld!

@homesteadonomics 2 месяца назад

Thank you! And now is as good a time as any to try your hand at welding. My very first welder was a wire feed from harbor freight. Not great by any means…..but it stuck metal together and provided the opportunity to learn. As a matter of fact I think my “DIY mountain board” project was made on that thing.

@joerodriguez3338 2 месяца назад

Cool buddy. Nice jod.

@homesteadonomics 2 месяца назад

Thank you Joe!

@kfatbob1 Месяц назад

Just subscribed!! Man you do it all. Thanks for sharing.👍🇦🇺

@MW-lw8em 2 месяца назад

nice

@homesteadonomics 2 месяца назад

Thank you!

@sociopathmercenary 2 месяца назад

You're definitely receiving an invitation to my zombie apocalypse compound. 😂 Thanks for all the great project ideas!

@homesteadonomics 2 месяца назад

😂👍 I’ll accept!!!!

@mr.makeit4037 2 месяца назад

I would have used larger barrel hinges, similar to the ones used on trailers with lift tailgates. I built a similar sheet metal bender, and had to change the barrel hinges with larger ones as the welds started to break and tear into the hinges. The the steels thickness and weight are just to much for small hinges over time.

@homesteadonomics 2 месяца назад

Yes, that would be a good idea. Thank you😊🙏

@DavidM2002 Месяц назад

Super interesting to watch. I'm interested in your thoughts on the bending radius of some of your aluminum sheets. They look awfully tight which may make them subject to cracking. It may also be the camera angle. They sure look good though.

@wayawolf1967 2 месяца назад

I would like to build a brake to do 8 ft stuff. 98 inches should be sufficient. Hydraulic cylinder to do the work. Hinge the whole thing horizontally off of a 6x6 post in my shop so I can swing it out of my way. Maybe even swing it under a workbench ? I build custom trailers and flatbeds mostly but have wanted to do slide in campers for a while. Material prices are so darn high now it is very important not to make any mis-bends or over brakes. A few wrong moves and the profit margin is gone.

@matteonicoli 3 дня назад

very interesting! could tell how you make score that is straight? and measure straight?

@victorantonioquinteroromer8032 2 месяца назад

💯 likes

@squatch2461 2 месяца назад

🍻

@homesteadonomics 2 месяца назад

😊🙏

@WA-eg7ft 2 месяца назад

Bendo meter😂❤it

@homesteadonomics 2 месяца назад

😂🙏

@ansonlee2251 27 дней назад

what springs did you use to hold the andle iron up

@Handirifle 28 дней назад

I know you are a big guy, but how do you move that sucker? Great build.

@jeboutdoors377 2 месяца назад

Hello Mr joe what do you think of metal i need to build one to bend flat rolls of the 3'wide roof metal to put on a camper. I like to build a 4' and a 9' bender to make corners for the campers and other things. And how much would you charge to make the plans for me to go off of to build them. Thanks for the awesome and amazing videos you do.

@homesteadonomics 2 месяца назад

Oh boy….for a 9’ one I think you’d need a super stiff hold down piece. Like maybe an old road grader blade or something as that’s quite a bit longer than my setup. But ultimately it’d depend on the thickness/gauge metal you were ending. As for plans I don’t really do them as they’d probably look like a guys at the bar drew em’ up on a napkin😂

@jeboutdoors377 2 месяца назад

@@homesteadonomics ok i understand that thanks for responding back.

@kenl5217 2 месяца назад

I wonder if it's better to score the inside or outside of the bend

@MaryBrownForFreedom 2 месяца назад

inside creates room for the material to move, outside would leave a gap as it bent and maybe even a tear...

@homesteadonomics 2 месяца назад

Mary’s points are spot on😊👍

@jpreddy3947 21 день назад

Hi, I don't know if I am late into your build and missed the point. My question is, if you are lifting the build on one jack at a time, will your camper box be not stretched irregularly and distort the fixed parts including the door , windows and storage units? I may have missed it , but did you do any synchronised lift system ( example, installation of actuators) for all the 4 tubular jacks to operate in a calibrated manner? JP Reddy , Architect & Interior Designer

@hollyblake8516 2 месяца назад

How do you get steel for free I look in the scrap pile at local metla supplier and its still an arm and a leg

@homesteadonomics 2 месяца назад

Well, in actuality it’s more of a trade I guess. It was in a friends scrap pile heading to a “sell by the pound” place and I offered to trade him some tubing that he could more readily use. But it was just easier to say free than to talk about the whole trade thing😂

@hollyblake8516 2 месяца назад

@@homesteadonomicsyou keep me inspired. Keep doing you, and if you bless us with free content I'll be here watching and learning.

@jaystewart9947 2 месяца назад

Looks great Joe! “Bend-o-nomics should work much better than “Bidenomics” me thinks 😡😂

@homesteadonomics 2 месяца назад

Bend-O-Nomics could literally lay on the ground as a pile of un-cut scrap steel doing literally nothing and still be better than the clownshow known as bidenomics🤦‍♂️😂 Not to mention….Bend-O-Nomics actually understands that the 10th amendment limits the federal governments authority AND also isn’t trying to destroy a country from within. Plus, Bend-O-Nomics stands firmly against tyrannical actions like mandates and lockdowns. Okay okay…..bend-o-nomics will get off his soapbox now🤪😂 #Bend-O-Nomics2024

@jaystewart9947 2 месяца назад

@@homesteadonomics well said sir and 110% agree!

@John5ive 2 месяца назад

It seems you spend very little time watching TV or otherwise sitting on your ass. This is good for your subscribers. Sadly, those of us who sit on our asses watching RU-vid