Dodge Caravan / Chrysler Town & Country EGR Code P0404

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Come along with Eric O. at the SMA shop as he shows how to track down, diagnose and repair the infamous check engine light on this 2005 Dodge Grand Caravan that has a code P0404 "Exhaust Gas Recirculation Circuit Range/Performance" stored in it. Sure you could slap an EGR valve on it but let's be 100% certain!
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Disclaimer:
Due to factors beyond the control of South Main Auto Repair, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. South Main Auto Repair assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. South Main Auto Repair recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of South Main Auto Repair, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not South Main Auto Repair.

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12 мар 2017

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Комментарии : 292

@aboutmyfathersbusiness8324 7 лет назад

You had me fooled for a second with that 1/4 inch ratchet "torque wrench" with your sound effects haha Thinking that is the smallest torque wrench I have ever seen... You should also do a class in video shots and editing. Great quality. Keep it up Dr O

@toysareforboys1 7 лет назад

OMG that click click, click click! I DIED! :)

@paullabrecque1307 5 лет назад

On my 2006 Dodge Caravan I change my EGR and it was ok for awhile and code came back, so put in a factory EGR. And that lasted for two weeks brought to a shop like yours and he said it was a block exhaust system that was making the EGR. Act up,found the. Blockage in the cat replace it been good ever since.

@avnut7 Месяц назад

I have an ‘07 Grand Caravan 3.8 with 186K miles. Just replaced the cat. Now I have a P0404 code. I replaced the EGR Valve once in ‘21 but I’m pretty sure I went cheap. I appreciate you commenting that it’s a normal fault. I will try my hand at using a test light. I will also disconnect the battery overnight to ensure everything resets. I didn’t know about that. I sure appreciate your channel and videos. I know my van is dorky but I really love it… and it’s paid for. Thank you very much!!

@mightyclos1984 7 лет назад

Thank you Eric! I come to work this morning and first car of the day is a P0404 on a magnum. Thanks to you I could 100% confirm it rather than my usual 90% lol

@cobraninetysix3883 7 лет назад

Great video...., went aftermarket on my van and sure enough, light on within a month while driving to FLA. got back, put the OEM in and haven't had a problem in two years. Swapped out the ten millimeter mounting bolts with allens! Great diagnostics! Two thumbs up

@rrmech11 7 лет назад

The explanation of how the pcm needs to reset for the new pintel position is very important. Your so helpful Dr. O

@trublue2319 5 лет назад

I think thats the issue am haveing with the aftermarket egr has a note that pcm may have to be updated

@dougb7843 7 лет назад

Thanks for showing us that position sensor bypass test. There must be a voltage sensing circuit within the ecu. Awesome egr load simulator!

@rollingrockfan2482 7 лет назад

Money light brake clean and dramatic music! another great video love the way to go all out to confirm what is what is wrong, before replacing anything, need to find a digital rope scope.

@Sandbag1300 7 лет назад

Awesome video. Tremendous nugget of knowledge at 24:15 - watch the manifold pressure reduce as the egr valve opens. EGR diagnosis is tough because in many cases you cannot determine if it is sticking until the DTC light goes on but now, watching the MAP read out you can!

@SouthMainAuto 7 лет назад

Yep 100% best way to see if it is working :)

@frugalprepper 7 лет назад

SMA Vid in the Morning! It's gonna be a great day!

@zfiddy 7 лет назад

perfect timing, 7:30pm Australia, just sit down and bang notification received!

@baxrok2. 7 лет назад

Excellent demonstration. Dude, your video editing and camera skills are insane. Really, really good. Thanks Eric!!

@SouthMainAuto 7 лет назад

Nah, just a mechanic, not a camera guy lol

@richardcranium5839 7 лет назад

i looked at the title and had to check the calender to make sure it wasnt april fools day was expecting Eric Goes Rougue with a 404 error page not found , lol. great video as usual. when returning the screws in plastic its best to drop the screws in the hole. the SLOWLY turn counterclockwise (backwards) until ya feel it drop. then ya know for sure you are in the original threads.

@SPdesi1 Год назад

Very well explained. Thank you Eric. In 26 min. you covered lot, in short after watching your video I should not take more than 30-40 min. to replace EGR Valve on my 2007 Town & Country. Thanks again Eric.

@JLRJ 7 лет назад

Love It when you introduce the "Good Stuff"! Cracks me up every time! Keep up the Good Work!

@kyhomegarage3430 7 лет назад

Awesome tutorial on Chrysler EGR testing. Very well done Eric. I don't think that anybody could do better job yet somebody gives you thumb down. I don't understand what else they want. Keep up good job. Cheers.

@SouthMainAuto 7 лет назад

Haha we all have our trolls! Thanks for the vote of confidence too :)

@izzycamaro 5 лет назад

Thanks for the great video on troubleshooting the EGR on the 2005 TC van, have a great day Sir.

@wysetech2000 7 лет назад

I like the comments about the DRB being "old school" It was better than any other scan tool in the day for Chrysler. It was prone to freezing however as it didn't like minor voltage spikes at all. Well done video, Eric.

@SouthMainAuto 7 лет назад

The DRB is a very powerful tool. One of the best out there IMO

@holymiumtv7560 7 лет назад

I laughed at your comment about bwd parts. just replaced my mother's egr valve on her 2010 caravan for the classic p0404 code. circuit tested fine, position switch was sticking. used a bwd part, lasted two months. waiting on a Chrysler one from the dealer. good video though on a common problem we see in the shop.

@fielding68 7 лет назад

Love the "Old school". Hit with the hammer. Great video. Thank you.

@dashcamandy2242 3 года назад

Thank you for this video, our '05 T&C (3.3L) hit 212k a few days ago, and surprised me with a double-whammy of stuck-closed throttle and P0405 on the way home tonight. Just a few days after I popped the radiator in my Camry (340k) and figured I'd fix the exhaust system while waiting for the radiator to come in... And snapped two of the 3 studs at the manifold flange, so the radiator arrived before the new exhaust manifold that I now had to order. And a few weeks before that, my '01 4Runner punched a shock right through the shock mount. MERRY FREAKIN' CHRISTMAS TO ME, 2020 can't end soon enough! (And yes, I just ordered a MOPAR EGR valve for the van, because I prefer to make repairs ONCE.) And you're right about BWD. In a matter of three months, I went through 7 - SEVEN - BWD mass airflow sensors. Some of them lasted a few days, some a week or two... Bought Delco and drove that car another 80k until the intake manifold gaskets blew at 238k. And my '88 Cutlass Ciera? Oil pressure gauge sending unit, from BWD, lasted four days before it made my gauge do some crazy pinwheel actions, and I pulled the plug on it. BWD Park-Neutral switch? Dead on Arrival - no backup lights unless I went from Neutral to Reverse - never from Park to Reverse. Sometimes the backup lights would flicker if I shifted to L1. BWD Coolant Temperature Sensor? Well, I fixed that issue with always running Open Loop for a few months, before that failed too. Before I could fix it again, a drunk driver totaled me out.

@armoricain 2 года назад

😲😲 never a dull moment I see... I hope you'll have a better Christmas 2021! 😁😁

@63256325N 5 лет назад

You sounded exactly like a torque wrench, very good. As always a pleasure to watch the vids.. Thanks.

@scottfirman 7 лет назад

I had to replacecthe EGR valve on my daughters Chevy Equnaux recently. It was showing the code so we picked up a new one,put it in and run good after that. It really is simple stuff,like you said,if you can do it,we can do it. Good video. I dont remember ever replacing the one in my 04 TrailBlazer. it has 198k on it. I like the simple stupid fixes best,hey!

@Arieeeee 7 лет назад

Very cool. My car's EGR system has a modulator and VSV that I've had to deal with a couple of times and was always wondering why they don't just have the computer control it and cut out the middle man. After watching this video, I'm kind of glad mine is mostly just vacuum tubes that need cleaning from time to time than electronic parts that can go bad.

@baddriversofnorthtexas6850 7 лет назад

erics favorite car to work on.

@timwilson3150 2 года назад

Had code P0404 on my 05 Ram last year and replaced the EGR with an aftermarket EGR that I bought at O’Reilly’s. Here I am a year later with the same P0404 code. It had 89k miles last year when I replaced it and it now has 98k miles. So yeah, go with OEM when it comes to the EGR valve on a Dodge/Chrysler vehicle.

@thebandmcomputer 7 лет назад

Thanks for another great video Eric O...I wish someone would make an affordable DIY scan tool that had BI DIRECTIONAL CONTROL. So much better when you can COMMAND things on and off.

@SouthMainAuto 7 лет назад

I Imagine the cheapest will be around a grand... just a guess.

@matthewmorelli3547 7 лет назад

Take the top 10mm out, then take a pry bar between the alternator and egr valve and rotate the valve towards the rear. This not only gives better access to the bottom bolt, but also loosens at the same time.

@SouthMainAuto 7 лет назад

Good tip :)

@oscargonzalez8518 2 года назад

Another tremendous video I'm learning from you guys thank you for you time.God bless you.

@godsmack113 7 лет назад

you know Eric you should do a live stream on a engine replacement that would be really cool

@alchemy1 5 лет назад

This guy is the best. Totally the best. Definity worthy to subscribe, bar none. How can a person test the solenoid without a scanner, bench test etc?

@cwilsonpa 6 лет назад

Nice job ! I need to do mine now. I think I'll take it to my local independent auto repair shop with the oem part of they can get it. Keep the videos coming. BWD (Broke When Delivered) I like that...sad ,but true not the best parts.

@martystevens3969 6 лет назад

On a Dodge Caravan, remove the top cover and unstick the valve. Bend the tabs over on the top. File down some of the bracket on the back of the alternator bracket to make it easier to remove the EGR bolts later.

@GoTechTraining 7 лет назад

Well done Eric! Way too common of an issue on these 3.8's. The DRBIII looks like an antique! ~Mike

@SouthMainAuto 7 лет назад

Where was my Wells EGR when I needed it! I know you liked the BWD comment huh? haha Thanks Mike :)

@GoTechTraining 7 лет назад

Wish you had our stuff more readily available to you. We made some pretty nice improvements on that valve to helps its longevity.And yeh, that was a nice comment! ~Mike

@rrmech11 7 лет назад

Wells Vehicle Electronics Hey Mike. I see you follow Eric O. He's the best

@GoTechTraining 7 лет назад

Hey Richard, for sure I do. Love watching Eric O's stuff! ~Mike

@SmittySmithsonite 7 лет назад

The wife and I almost stopped by your shop yesterday to meet you and Vanessa to say HI, but we were short on time. I had to deliver a Lexus out to Buffalo, and were going to swing down 390 there on the way back, but unfortunately we were on a limited time schedule. I have a case of Wearever Brakeclean with your name on it as a THANK YOU for all your help in the vids, and in the comments section - I'll get out there one of these days. :) Now I see why cars rust the way they do out there. HOLY CRAP I have NEVER IN MY LIFE seen so much brine on a highway EVER!! Thruway was PURE WHITE!! Wtf!! Had to scrape that crap off my trailer lights whenever I stopped! I hit the pressure washer in my town on the way home, so my stuff will live to see another year, lol. And boy are those troopers sneaky, sitting in the median there waiting to pounce - I think I need a brake job now after the 10 times I had to jack on my brakes from 80mph ... HAHAHA! Wow that DRB is massive! Electronics sure have come a long way ... or maybe not (freezes up, LOL!). Loved your Loctite / cross thread comment - I almost hosed the iMac down with coffee! :D Getting hammered with snow here now. Brunt of the blizzard is just hitting us. Stay warm digging out, brother!

@int53185 7 лет назад

EGR valve: a must for any high mileage Caravan owner.

@adventureoflinkmk2 5 лет назад

Having had this code trip on my van and I fixed it by cleaning it...

@brianoconnell7266 5 лет назад

@@adventureoflinkmk2 What's the best way to clean it? I have that code now and would rather not but a new egr if I can help it.

@adventureoflinkmk2 5 лет назад

@@brianoconnell7266 what I did was use carb cleaner and spray inside the port of the EGR. Of course I let it soak in there for a little while, and the straw attachment is your best friend, USE IT. Then of course you take some brakleen -- not a sponsor -- to clean any residue that the carb cleaner leaves behind. Worked just fine for me, no P0404 or P1404

@steventenney8797 7 лет назад

70k your on your way to 100k I knew it would grow 10 k a month . Top notch content

@mike13653 7 лет назад

I see your working on the civic. Can't wait to see what the head gasket looks like.

@opl500 7 лет назад

Like how they measure some things in metric and then you see in/Hg for pressure

@clintho1 6 месяцев назад

I love the brake parts cleaner intro sound! Love it! Love your channel!

@djzorroreno4943 6 лет назад

Very professional diagnostics.

@YouSpamTard 4 года назад

Thanks. Between you, scanner danner, wells, go tech, fordtechmakuloco, and that russian guy with the adhd (haha), I have learned a ton. Recently I got a hantech scope. I have learned to graph with our snap on solus and save the files to a pc desktop for study at home. I got a killer ford explorer with the same symptoms as a taurus you worked on that I can't figure out. I am not even sure if its a misfire, an engine airflow problem, or maybe even a transmission problem. EEEk. On the Caravan we have in our shop now, I did all of what you have done here and everything was good, so I put in an egr valve. It did not respond so I cleaned the old one and re plugged it in and it did respond at least some. Its a made in china part bad right out of the box is what it is. You buy two egg rolls and you buy two egr's. My usual google search would be something like "tps repair south main auto". In the last month I nailed three correct diags for pcm replacement. I got a buick enclave or whatever it is to work on tomorrow and it has a key code p3055 and a no communication with ecm u0100 and I bet I know what "direction", as you say, to go. Description of operation first and code setting criteria second. I learned this from you. Thank you sir.

@jorgemora7190 6 месяцев назад

Wow very good Eric yikes are great mecanic we learne every day with you thakns for your time

@theadventuresofjavier8698 7 лет назад

love the videos my friend. you are truly a blessed man...

@theDanK814 7 лет назад

EGR valves on Ram trucks are a nightmare...lay across the engine against the fire wall, try to bolt the tube back on while taking turns going at it from the top then from the bottom then drop a bolt lose it for 10 min in the suspension...haha

@das11270110 7 лет назад

nice sound effect for brake clean

@DitIsJo 7 лет назад

Hey Eric O another fun video beautiful image now in 1080 p/60 best regards Jo

@fieldsofomagh 7 лет назад

Great fix and demo.

@STREETSTANG07 7 лет назад

Hey Eric always thankful for your videos. Iam getting ready to expand my scanner capabilities. What do you think of Autel ds708 . I would like to go snap on but Autel seems like a great deal and seems to have great revie,we on Amazon.

@StopDropandLOL 7 лет назад

Ah, the familiar wail of the ol' DRB. That sound haunts me in my dreams.

@throttlebottle5906 7 лет назад

BWD = Breaks Within Days / Broken Without Driving / Breaks When Dangerous (middle of rush hour highway)

@SouthMainAuto 7 лет назад

haha perfect!

@adventureoflinkmk2 5 лет назад

Broken When Delivered

@ThePeavey23 7 лет назад

Sry hit post by accident, any ways I was wonder if deleting my egr would help on carbon build up. It seems like to me I have to clean my idle air control valve at least 2 times a year . The truck has a rebuilt 302 efi speed density roller motor . I see I can get a egr block off plate .. thx for your videos they have helped me work on friends an family cars . Being a hvac tech im not the best with autos!

@2RockFordp3s 7 лет назад

When Eric made the torque wrench click 😂😂😂😂

@mrred123 6 лет назад

I did the key cycle trick on the Town and Country 2010 and there were no codes but the money light was on.. last code before cleared was when I change the EGR myself it was the same for 04 code

@TheToadkicker 7 лет назад

21 years at Dodge from 1989 to 2010 i used the heck out of that DRBIII

@SouthMainAuto 7 лет назад

What a fantastic tool!

@bradskis81 5 лет назад

Awesome video! Lots of helpful info

@lonniewilson7 4 года назад

Very good explanation thank you quite helpful keep up the good work and you’re kind of funny broke when delivered

@danewman4me 7 лет назад

I owned an '06 Dodge Grand Caravan with the 3.8 liter. We bought it at 40,000 miles and it would use a quart of oil every 1,500 miles; no smoke, no fouled plugs, and no drips. Dealer told me it was within acceptable range (1 quart per 1,000 miles). The forums also talked a lot about 1/10th of the 3.8 liter motors using oil. Have you seen this at your shop?

@jameskirby9369 3 года назад

I used to use a quart every 1000 miles on my 08 town & country. Turns out the valve covers were leaking but it never leaked to the ground and didn’t smell like burning oil. I haven’t been losing any oil since the valve cover gaskets were replaced...strange!!!!

@ronaldcach2779 7 лет назад

Hi EriC O, another great one THANKS FRIEND

@denniswilkinson1118 7 лет назад

Thanks Eric.

@spelunkerd 7 лет назад

When my scan tool locks up, I cuss and wish I had a non-PC based, OEM tool. So, it's interesting to see the same thing happen with a Chrysler stand-alone tool. Gotta love your torque wrench, ha ha.

@SouthMainAuto 7 лет назад

Haha for sure... oh and it happens to all of them :(

@fredhead6406 7 лет назад

Hey Eric Great vid! Have a ?. Where did you pick up your DRB? And did it come fully up to date? Thanks!

@ascotell 7 лет назад

I have had issues with bwd also. oil sending units on Dodge Durango. they only last a year

@erikkirby4534 7 лет назад

Replaced a egr just 4 days ago.... Volkwagen Routan aka ''Caravan''.... egr tps voltage at 4volts flat, 0% duty cycle with the new one.... 3.8volts is what i got for the bad one.... Symptoms was: intermitent stalls at low speed, loss of power steering and code C121C in abs module....

@jimmydeen58 7 лет назад

Another Great Video.. Thanks Eric....

@gordonfreeman5434 7 лет назад

sexy scan tool. Good video, thanks.

@jerziballer24 7 лет назад

awesome u have all the great tools.

@jamestrapp3783 7 лет назад

Cross thread is a natural form of loctite. Lol

@haldeos1 2 года назад

Might you recommend a cost effective bi-directional scan tool for 2010 and 2011 G. Caravan?

@williammason7092 3 года назад

I put 3 on my 05 they do give me a life time warranty

@mikedayitt 7 лет назад

looked like an idle control valve. I bought one on my tarus wound up being wrong type car would idle at 40 mph. Call ford they said they had changed to configuation on my type car . Found one that looked like the one I had and car runs great. One issue I did do and I dont know if I set it right tho, The screw that adjusts the air flow on the throttle. I set up my scanner tool and turned the screw(because dummy me not thnking that may have been it) anyway set the screw til it touched then looking at scanner which reads in percentages turned the screw from 16% all the way closed til it moved it to 17.3% So not sure if that is right but thats where I got it.afraid to open it up anymore.

@billymccagh5800 7 лет назад

very good sound effect Mr O hmmm

@bborkzilla 7 лет назад

Dealer: Make sure you install OEM parts only! Customer: OK, Sell me a new OEM EGR valve! Dealer: We don't carry those. We can order one for you - it will be here in two weeks.

@29auto30 7 лет назад

LOL,I worked in a GM parts dept. and there idea of OEM was to go to Napa,and charge you for OEM.

@humidbeing 7 лет назад

I was in my local toyota dealer's parts dept the other day and they were getting a massive delivery from o'reillys. Including bulk o'reilly oil and filters. I'm sure they charge OEM prices for it.

@skmc6915 7 лет назад

It's on Intergalactic backorder.

@joshuaodowd9107 7 лет назад

Love your pneumatic torque wrench

@SouthMainAuto 7 лет назад

3 ugah duggas and you got it

@Mr92cadi 7 лет назад

Sweet! EGR basics

@dotcom2936 6 лет назад

hi eric i got chrysler 2005 grand my b.c.m was faulty and i placed new one bur the serial number was not the same .i notes that the central lock is not working by the key but it works when i use the switch.what is the problem. and also the revers light too

@davjociestanski5743 7 лет назад

Another homerun test don't guess thank you Eric

@danielguzman8346 5 лет назад

I replaced the EGR valve like 7 months ago. The same p0404 code came back again today. What would you do in that case?

@MechanicTechnicianRepair 7 лет назад

good diagnostic amigo excellent

@GraeMatterz 6 лет назад

I have a 2005 Pacifica that is throwing a p0404 that the dealer's mechanic can't fix (I just bought this car and the last time their 3rd party mechanic tried to work on it, they had it for 3 weeks and called me to come get it as they can't fix it and are refusing to work on it anymore as the dealer isn't paying them after multiple misdiagnosed "fixes", including replacing the cat). One quirky symptom is that the code will sometimes clear when I gas up the tank. I got it to clear one time just by taking the cap off and putting it back on again. The clear on fillup only works when the system is cold. Someone mentioned to me about a similar problem in Nissans that requires dropping the tank to fix. Also, this Pacifica has the problem of the saddlebag gas tank going from half full to empty (something about a crossover pump or hose not working or plugged so it's not transferring gas to the pick up on the "top" half of the tank). Does this sound familiar?

@pawemus3990 7 лет назад

Torque to spec ;) "CLIK, CLIK, CLIK"

@throttlebottle5906 7 лет назад

most places that's airgun tight :)

@satamanschmidt3428 7 лет назад

Eric faked that really well. I'm looking at that damn ratchet and saying "That's no torque wrench." for awhile he had me fooled

@grapeknutz 7 лет назад

Two clicks of the knuckle.....perfect!

@12vgs8606 7 лет назад

I was just going to ask where he purchased the flex head slim torque wrench! How did he fake the sound? Was that done post-production?

@BigDog50001 7 лет назад

Factory scan tool Factory torque specs Factory parts ......well 2 out of 3 ain't bad.....

@TheSourHours 7 лет назад

The man who is putting tech schools out of business does it again. Kids save your pennies. SMA is where is at.

@GuyRWood 6 лет назад

Wow, that's a piddly little EGR valve! I drive a 1.5L turbodiesel and the EGR is way bigger and beefier.

@Mytwistedvoices 4 года назад

Does the KOEO and step on the gas pedal reset work instead of pulling the battery cable?

@DarkHorseCom 2 года назад

I have a 2006 Dodge Grand Caravan 3.3l with 73k miles. I replaced my EGR last Fall and did not do a relearn. Would this cause further issues? I've been driving it and no code lights. Thanks for the video Eric.

@andrewquintero7590 3 года назад

What is that air power tool you used to remove the bottom bolts?

@richerichusa 6 лет назад

how long should you disconnect the battery so it doesn't remember old number ?

@chadcohoon8867 7 лет назад

lmfao i love the click sounds epic MR O !!!

@UBBERTANKER 7 лет назад

i always have issues with aftermarket valve on those, get oem or get it out of my bay

@MasterScreenPrints 6 лет назад

I have a question not related to this. My brake light and abs is on track off. I have 05 t&c the panel on top that gives temp and has mileage stopped working since light came on. Any idea?

@nightlightabcd 5 лет назад

Where do you get those wiring diagrams for the EGR? They're not in the Haynes manual! So, that's brake cleaner where you scraped off the gasket residue? I guess throttle body or or carburetor cleaner would also do?

@benny43374 2 года назад

Hello . Maybe you can help me out . 2005 grand caravan 3.3 . Cleaned trottle body , hoses all good , Idles rough when i have the pcv valve hose attached to intake , but when i remove it runs well , but of course a bit accelerated . Any suggestions ?

@dezblyan5125 7 лет назад

Good video as usual

@jose2147 Год назад

Hi please where I can find egr valve screws for town and country 2006 CRYSLER thanks very much for your time.

@Bunkysworkshop 7 лет назад

What ever happened to the old slant six engines? They didn't give you anything special but just would run forever. HMM. Thanks again for another great video.

@upallnight888 7 лет назад

BMW uses a slant 6 in many of their 2.5, 3.0 cars and truck. I know you are talking about the Chrysler slant 6 of the 60's.

@Bunkysworkshop 7 лет назад

Upallnight That's the engine that I'm talking about slant sic from the Dodge Dart and so on. I had the dart and ran the crap out of it and it just never gave up I don't think they make engines like that anymore.

@HUBBABUBBADOOPYDOOP 7 лет назад

Tune in for parts 2 thru 5, where Eric O. extracts the broken EGR bolts, then must Heli Coil 1 of the bolt holes, then removing the exhaust manifold- to have the crack welded that was caused by a broken bolt...LOL