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Fixing The Plowing ATV That Couldn't Be Fixed 

2vintage
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I buy a 2005 Polaris Sportsman 400 Plowing 4x4 ATV that has a cv axle broken on it. #4x4, #Fix,
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The following video features activities performed in controlled environments by knowledgeable persons. DO NOT attempt to duplicate, re-create, or perform the same or similar activities at home, as personal injury or property damage may result. 2vintage( Joe Weber, the persons shown in this video and ANY CONTRIBUTOR, ARE NOT LIABLE FOR ANY such injury or damage. ALL 2vintage( Joe Weber) CONTENT IS FOR ENTERTAINMENT PURPOSES ONLY.
2vintage (Joe Weber) makes no representation about the sufficiency of any safety precautions and equipment used in this video.

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3 окт 2024

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Комментарии : 403   
@bluehippy
@bluehippy 11 месяцев назад
Your never give up attitude is a thing to behold. Though your reluctance to completly remove items that are in your way is a bit qustionable. 😀
@Frank-Thoresen
@Frank-Thoresen 11 месяцев назад
I was thinking "Just remove the whole front" 😄
@jakeslouw3416
@jakeslouw3416 11 месяцев назад
Me too. Sometimes Joe makes work for himself when he tries to "save time" and take shortcuts. But if it was fast & easy, there would be no movie clip I suppose.
@TimLucas-j2n
@TimLucas-j2n 5 месяцев назад
exactly that... i kept thinking "take the plow off and get it out of the way"
@upperroomtoo
@upperroomtoo 11 месяцев назад
Put anti-seize on the splines when you put it back together. It won't melt like grease and will make the next time much smoother.
@stevewehner9540
@stevewehner9540 6 месяцев назад
Well I'm about 5 months late. These CV axles are held by circlips and you have to "feel" they're way out while turning the axle. No amount of heat will help. And if the circlips isn't reinstalled the inner spline will wear out prematurely, with the circlips installed they will never wear. Just some advice, I really like your videos they are about bikes I used to ride and it's great to see you bring them back to life.
@oregoncritter
@oregoncritter 11 месяцев назад
It was good seeing how calmly you handled that, I think personally I would have gone to the C4 in the desert solution much sooner! Congrats on finally getting that differential out.
@thebigguy8306
@thebigguy8306 11 месяцев назад
I'd have no patience, using a match or sledgehammer after 20 minutes
@hycron1234
@hycron1234 11 месяцев назад
Something tells me off camera was a whole different story hehe.
@TeunS133N
@TeunS133N 11 месяцев назад
​@@hycron1234lmao
@robertwhitey6621
@robertwhitey6621 11 месяцев назад
Most axle shafts we made were 4140 chrome moly or 1090 high carbon stock plus a hardening process that carbide blade was your best bet, nice job staying with it. Nothing like the satisfaction one gets when you overcome resistance.
@markhooper5824
@markhooper5824 11 месяцев назад
True patience was shown. What a nightmare but paid off in the end.👍
@edmartin5654
@edmartin5654 22 дня назад
I have to give you props for keeping it G-rated!!!
@G-Man-kc2nm
@G-Man-kc2nm 11 месяцев назад
Smart, very smart. You have the patience of a surgeon! I think my neighbors would have abandoned there home….lol great work!
@oldguysoldbikes
@oldguysoldbikes 11 месяцев назад
Kudos to you young man. You are undoubtedly fearless.
@RT-vo2vh
@RT-vo2vh 11 месяцев назад
Cutting it forced you to replace that splined input part in transfer case which needed to be replaced anyway ... best possible outcome. And a great lesson in "No quitting, just find a way" ...
@tonyking3125
@tonyking3125 11 месяцев назад
When he had that thing under pressure in the press am I the only on who was yellin "heat". It doesn't have to be cherry red, a few 100 degrees can make a huge difference.
@bradley7723
@bradley7723 11 месяцев назад
No you were not, map torch used on that collar under pressure until it makes the big pop and your done.
@robjones8126
@robjones8126 2 дня назад
Yeah we get a lot of electrolysis on equipment and have had a lot of good luck using this method I already commented before I saw this post. All I had was one of those weed burner propane torch just keep it moving and wait for the pop
@paulweigle6872
@paulweigle6872 11 месяцев назад
Definitely not anything I would have tried. Excellent work young man.
@ANDREWALLIES-v5c
@ANDREWALLIES-v5c Месяц назад
A exercise in determination! Well done!!
@bmw19877
@bmw19877 11 месяцев назад
How frustrating. You have a lot more patience than I would ever have.
@MR-puffnstuff
@MR-puffnstuff 11 месяцев назад
Finally took forever but the relief you going through is much deserved.
@donscott6431
@donscott6431 5 месяцев назад
Slide hammer: one of my most valuable tools. When the job calls for it, nothing else will do
@sjcproductionsandmedia
@sjcproductionsandmedia 11 месяцев назад
That turned into a big ole can of worms! Perseverance and determination will finish the job. Well done!
@rogerkrey
@rogerkrey 11 месяцев назад
I agree with another comment that suggested that a combination bike/quad lift would make a lot of sense and make life more enjoyable and easier on you.
@donscott6431
@donscott6431 5 месяцев назад
Now, every time I work and get to a spot where I can’t stop, I hear a “piano riff” in the shop😂😂😂😂😂
@slagdemon
@slagdemon 11 месяцев назад
I was cringing when you were pulling on the good cv axle and the joint inside the boot was popping in and out. The only thing holding that together was the aged rubber boot. Prying normally hasn't worked for me. What I've always had to do is get a long curved bar and whack it on the back of the cv axle to pop it out. Sometimes there's just no room though and your solution worked.
@Hammerback0
@Hammerback0 11 месяцев назад
Thanks for posting, your content is a wealth of knowledge. Just wanted to say thank you!
@ozarkarky
@ozarkarky 11 месяцев назад
It's been a while since I did this, but I seem to remember I used 2 pry bars to get the hard ones out. With 2 pry bars on opposite sides you're pulling it straight out instead of forcing it a little sideways.
@martinburgess4814
@martinburgess4814 11 месяцев назад
That was a pain in the butt.Well done on removing it without breaking the casing.
@alexandreblanc2842
@alexandreblanc2842 11 месяцев назад
Impressive ! I love that you follow up on these issues. I'd be too lazy /rushed and probably buy new part set ! Yet, seeing how you do, does show we can get things done ! Thanks and kuddos !
@svoctopus4888
@svoctopus4888 11 месяцев назад
Just for fun. Do a 'heat it test' on the part you cut off. See if you can get that shafts piece out with heat, plus hammering it or pressing it out.
@TheMitchellmitchell
@TheMitchellmitchell 11 месяцев назад
Surely heat would have helped? Well done for sorting it anyway, always enjoy your vids
@arturos571
@arturos571 5 месяцев назад
I've always found using a pickle fork pushing it in the Gap and then tapping against it sideways for the 3 lb Hammer lightly seems to work the best
@DS-hq6oi
@DS-hq6oi 11 месяцев назад
I admire the patience and tenacity a lot of guys would've just sold the problem to the next guy.
@garyenglish9338
@garyenglish9338 11 месяцев назад
I usually cut holes in CV cups.. use a chain and wrap other end of chain around 10lb sledge. And swing strait.. they will come out every time.
@espenpedersen1625
@espenpedersen1625 11 месяцев назад
Hey ive been å Polaris mechanic for 5-6 years next time if ur stuck onnold machines you can ask me if u want like that cv Axel u use 2-3 chisels pry it out without injuring the seal works everytine when they stuck and just Ole and trusted hard done so many over the years and thats the best way use small first then bigger then ggest inn the end on 3 sides with a hammer dont hammer 1 inn too much b4 you have all inn becouse that pressure is the same as u taking it out and using a press. Aswell as that whole Axel u where not getting off just push it inn and pull hard out if that dosent work unuse the chisel aswell. Hope that helps you in the future and saves i from hours of hours of work and injurys hehe.
@MatthewSmith-to1hz
@MatthewSmith-to1hz 11 месяцев назад
I've seen this happen on car and truck spindles. Due to improper lubrication, the axel shaft got so hot that it welded itself to the bearing. And judging by the oil that came out of the differential, that's probably what happened.
@Jeffrose_
@Jeffrose_ 11 месяцев назад
I honestly did not see that blade cutting through that steel. I'm impressed.
@memorris2
@memorris2 11 месяцев назад
I had zero hope for that sawzall blade making it.
@2vintage
@2vintage 11 месяцев назад
I was surprised as well
@dubcab6039
@dubcab6039 11 месяцев назад
I didn’t think it would last either , I figured it would give up fast but it kicked some butt instead. Maybe try torching other axle and heat the old grease than pop the axle since your putting new seals and axles in it anyways. Definitely worth the try . Great videos I haven’t missed one in a long time .
@goo5148
@goo5148 3 месяца назад
All that without one swear word. Kudos!
@kevinsteinke2603
@kevinsteinke2603 11 месяцев назад
Should just get a new diff and another new axle and just be done with it😊
@fredberger2451
@fredberger2451 11 месяцев назад
I had the same problem last year with the axle, luckily the press got it.
@robertfinnerty7201
@robertfinnerty7201 11 месяцев назад
Consider picking up the OTC air hammer that is referred to here on You Tube as Big Nasty. If you had one you may have been able to get that shaft driven out. It is one of the best tool purchases I have ever made.
@windowcreek1798
@windowcreek1798 11 месяцев назад
Try PB Blaster penetrating oil. Soak the seized parts. Its amazing. Great video. Cheers bro,,,
@DeezNutts-x3t
@DeezNutts-x3t 11 месяцев назад
You should do some more snowmobile videos i love all of your videos keep up the good work
@edmartin5654
@edmartin5654 22 дня назад
Dude! Crazy hard work! But it's a living!
@dst6619
@dst6619 11 месяцев назад
Wow. I have a polaris, but have never had an axle problem. After watching your video. I hope I never do!🤞
@stephenhaslam680
@stephenhaslam680 11 месяцев назад
Patience and persistence indeed, wow!
@oldtree218
@oldtree218 11 месяцев назад
Camarata would have the bike chained to a tree and a welded chain to CV and a Cummins diesel in 2nd gear on the other end .
@brianmooney7009
@brianmooney7009 11 месяцев назад
Joe. I felt your pain removing that. Wowww what a ngtmare. Glad you never gave up
@Silent-Lucidity
@Silent-Lucidity 11 месяцев назад
Dang! That was a tough one! Good work getting it out!
@aaronpavich2391
@aaronpavich2391 11 месяцев назад
I’m pretty surprised that he didn’t curse while taking the machine apart!!
@stevehosking750
@stevehosking750 11 месяцев назад
I'd be keen if you started selling merch mate. Love your videos here in Australia.
@streetrossi937
@streetrossi937 11 месяцев назад
To vintage, I think what the problem is, the quote didn't get vinny's approval
@macaholik9789
@macaholik9789 11 месяцев назад
VINN! Help!! We’re are you😅
@streetrossi937
@streetrossi937 11 месяцев назад
I'm mechanically inclined like you and vinny
@Sageofhalo
@Sageofhalo 11 месяцев назад
Hey been watching your channel since the original Honda 400 video at your folks house keep up the great videos
@craigr6763
@craigr6763 11 месяцев назад
Good old Wisconsin salt/rust best natural lock tight there is !
@jromem7313
@jromem7313 11 месяцев назад
Belts don't stretch they just wear thin on the side. You've come along way I admire the channel
@Castwich
@Castwich 11 месяцев назад
14:22 yelling take the boot off so you can see 😂
@johnandersson
@johnandersson 11 месяцев назад
That’s some serious perseverance right there! 👏
@andyjrichie6709
@andyjrichie6709 10 месяцев назад
Morning Jess /John Great video, van looks really good, worked out really well. On the weigh in John, was you having a cheeky biscuit on the passenger seat. Please could I request that on tool talk Tuesday, that you could briefly talk about your bikes and when would you venture out on a tour, have a great weekend the pair. Cheers Andy you
@Bri-tg6xr
@Bri-tg6xr 11 месяцев назад
Ive usd that blade to cut a swingarm blt on a 400ex, a lifesaver for sure.
@livingon80
@livingon80 11 месяцев назад
Nice job staying patient! I've worked on a few of these similar models and had some stubborn axles too. I've had luck using vice grips on a bigger slide hammer. Also, it looks like someone has been in the front diff before. There is supposed to be a roll pin that you have to drive out on the prop shaft going into the front diff. Someone did you a favor and replaced that with a bolt. Those roll pins can be a bear too! Also, the roller cage inside the diff looked to have been upgraded to aluminum. From factory they are plastic and is a common failure point. Best of luck!
@frdmstnggt99
@frdmstnggt99 11 месяцев назад
I did 2 front diffs on Kawi Brute Force 750s this time last year. Whole front end and steering shaft needed to be removed to bring the diff up and out of the frame. Diffs were absolutely trashed from water intrusion. One even split the case from ice forming. All fixed now. Don’t care to do either again.
@2vintage
@2vintage 11 месяцев назад
Not a fun job
@KenpachiZarakiX
@KenpachiZarakiX 11 месяцев назад
Man i love my Sportsman. Thing is a workhorse. I dont use it much, but it does everything we need it too, like tow vehicles when they dont run 😅
@juliansapp7662
@juliansapp7662 11 месяцев назад
You have to push the cv axle in and pull the inner part out for it to release kinda like a impact drill works with releasing bits I have struggled with this as well
@davidhill7
@davidhill7 Месяц назад
BTW, live your videos. You are an awesome diagnostician. I would love to see a video showing how you keep track of of the nots, bolts, etc as you disassemble. Also, get a windproof mic
@DevinBoynton
@DevinBoynton 11 месяцев назад
Gotta love Polaris 🙄
@christaylor2168
@christaylor2168 11 месяцев назад
This one made you work for it. Big problem makes good videos.
@bigjay6743
@bigjay6743 11 месяцев назад
Oh buddy have I been there. I've owned many old 4 wheelers and I know you're struggle. This is why when I bought my last Wheeler brand new after about 6 months I took the axles out and put Auntie seize in the axles and I'm really glad I did Was totally dry and already starting to rust. It was a lot of work but not near as much work as it would be in 10 years. It still blows my mind how those retaining clips can make it so hard to come out. I do have a trick on getting them out but I would have to show you it's way too hard to explain. But it does involve the slide hammer vice grips and drilling a few holes. If anybody knows something better to put in there that won't dry up I would like to know.
@nrgplay26
@nrgplay26 11 месяцев назад
Just had a convo with the wife about why watching you break out the sawzall is better than watching Mr. Beast! Love the persistence!
@jeffreyness9741
@jeffreyness9741 11 месяцев назад
I love your videos but it's insane how much work you're putting into that
@Dubsspeed
@Dubsspeed 11 месяцев назад
U did remove the roll pin out of the axle right? I may be mistaken BUT all polaris 4x4 drivelines I've redone. Unless missing or modified most of those Bastards end up having a small roll pin pressed into the ends of the shafts and u gotta kcock em out or drill em out in order to slide them apart
@JoshuaJonah
@JoshuaJonah 11 месяцев назад
That only applies to the prop shafts. The axles are held by a captive circlip near the end of the axle stub.
@ronalddaub9740
@ronalddaub9740 11 месяцев назад
A so called mechanic that will not use heat.😂
@ronalddaub9740
@ronalddaub9740 11 месяцев назад
​@@JoshuaJonahthat's absolutely false information
@JoshuaJonah
@JoshuaJonah 11 месяцев назад
@@ronalddaub9740 How is that false? On this year of Polaris 400 there is a pin in the propshaft and circlips on the axles. I run an ATV repair shop, I pull a Polaris axle at least once a week and remove a prop shaft every few weeks.
@gabrielalvarez9570
@gabrielalvarez9570 4 месяца назад
I thought the same 😅
@toshayonguard4253
@toshayonguard4253 11 месяцев назад
A balljoint pickle fork may help also with pulling those axles.
@ChrisLee-UK
@ChrisLee-UK 10 месяцев назад
What an absolute pain that was! Fairplay sticking at it though and getting it out Joe...Off to watch the next video :D
@sandmanbub
@sandmanbub 11 месяцев назад
When you're hand was pinched by the slide hammer, the thought of it instantly made my hand hurt lol.
@bogganalseryd2324
@bogganalseryd2324 5 месяцев назад
dude those things can hurt ya good
@chris-2105
@chris-2105 11 месяцев назад
14:30 at this point, id be hooking something up to whatever is left of the CV axle and using another quad to drive away from it as fast as possible. you have so much patience
@kochykoo
@kochykoo 11 месяцев назад
Nice job saving the case Joe.
@georgehuffert1800
@georgehuffert1800 11 месяцев назад
We had the same thing happen on a 02 sportsman 700 replaced the whole front differential it was $350 and we put new axles in it had a 05 800 that when the front axle finally did come out so did a cloud of rust
@xani9133
@xani9133 10 месяцев назад
You not putting a oxygen torch on that killed me the entire time.
@davessparetime83
@davessparetime83 11 месяцев назад
Should buy the driveshaft pinion bearing, seal, pin and bushing kit too. You needed to axle puller attachment and a heavier slide hammer. Could have rented it from Advance Auto. The front diff needed a full rebuild anyways. I did this all last year on my 2017 Sportsman 450. Including front wheel bearings, lower ball joints, tie rod ends and front driveshaft U joints.
@darrellsipes4977
@darrellsipes4977 10 месяцев назад
Great job that is one way to remove it would never thought of that that way I like watching you don't give up
@DusterNutbar
@DusterNutbar 11 месяцев назад
Im telling ya, hook a chain on it and crack the chain like a whip. A good heavy chain. It’ll shock it right out. Had an old timer millwright show me that trick.
@allenhughes12
@allenhughes12 11 месяцев назад
I couldn't do it. I think about sinking my boat if my line doesn't go through the line tie on a jig the first time. Good job.
@waynecurrie9017
@waynecurrie9017 11 месяцев назад
I really hope I don't have this problem when I work on my 500's diff. I have been looking forward to this video
@SteveTheCanadian
@SteveTheCanadian 11 месяцев назад
Oooooo I got chills before you even showed your hand.... when a man makes a chilly sucking noise you know he did a good one 😂😅 What a nightmare axles can be 😢
@timmercado4251
@timmercado4251 11 месяцев назад
When using a slide hammer if you tie a nylon lifting strap to the weight you can really whip that weight back and forth using the strap and it saves your hand
@SimonHarvey-i4z
@SimonHarvey-i4z 11 месяцев назад
I have removed stubborn inner joints by welding 2 big nuts opposite each other or 3 in a triangular pattern then use bolt of the same thread to pull it out last one i did came of with a big bang but worked a treat
@techguysuk
@techguysuk 11 месяцев назад
Ive had this issue before drilled two holes in the axle opposite each other and pur a chain through it
@seedsman02
@seedsman02 3 месяца назад
Patience, the King of virtues. Determination, the grease in the cogs. A challenge, the area where we learn most about ourselves, and the part you remember most.
@TIICProductions
@TIICProductions 11 месяцев назад
Holy crap. I would have been cussing that thing to next week! One thing you might have tried is putting some heat on that housing from the inside.
@MumbysBar
@MumbysBar 11 месяцев назад
Mini torch for home depot or wherever wouldve helped you out big time.
@greathornedowl3644
@greathornedowl3644 11 месяцев назад
Nice to see somebody who knows what they are doing, or can figure things out, versus me "where does this go?"
@paulbudford
@paulbudford 11 месяцев назад
Well done Joe. That was a nightmare. You can see why the previous owner have up.
@donkndave7811
@donkndave7811 11 месяцев назад
That Polaris looks like a pain to work on. I'm curious what make ( honda, Suzuki, yamaha, kawasaki) you or the guys on this thread prefer to work on. Personally, I like honda and yamaha. Just curious 🤔
@spilknasty8923
@spilknasty8923 11 месяцев назад
This is how my jobs usually go 😂😂😂😂
@keyper555
@keyper555 11 месяцев назад
I Would not have the patience you had trying to get that shaft apart, WOW good job and perseverance. The manufacturer should not have designed it that way, a simple circular clip like whats on most CV's in autos would have been sufficient and easily removed and replaced, what were they thinking??? So much for quick axle change out in the trails lol.
@mattbeaderstadt4668
@mattbeaderstadt4668 11 месяцев назад
Great video. You never gave up.
@Brandon-cd4ts
@Brandon-cd4ts 11 месяцев назад
Haven't seen you and your brother race anything in a while
@aaronhoward7593
@aaronhoward7593 11 месяцев назад
you need 2 pry bars between differential and axles on opposite sides then pry on one side fist then the other. they like to come out alittle sideways not straight if that makes sense.
@deantatlow4021
@deantatlow4021 11 месяцев назад
Thanks. Great to know.
@eddiebyrne8984
@eddiebyrne8984 11 месяцев назад
I can't believe it was that much of a pain in the but to get apart I definitely would put something on so it doesn't happen again
@ronaldmcnutt5913
@ronaldmcnutt5913 11 месяцев назад
The whole front end comes off that four wheeler there’s four wires to plug-in. I would’ve took the blade off the blade wires I would’ve cut to where they can come off to get that differential out and it took me 20 minutes what you’re looking at is an hour.
@MakeMaksa
@MakeMaksa 11 месяцев назад
Thanks for the engineers why the hell they put that circlip beginning of the axles.
@AnthonyRBlacker
@AnthonyRBlacker 11 месяцев назад
Man Joe it's CRAZY how stubborn these things are being, there must be something missing here.. I'm 15 minutes in and wth man.. on my Honda (van but still same thing) there's a weird washer in there and you have to have it PERFECTLY aligned to get the axle out, it's ANNOYING but man it takes no more than a couple minutes of turning it to get it right.. this, THIS is crazy!!
@DonaldRak-ku6bi
@DonaldRak-ku6bi 10 месяцев назад
What you need to invest in is floor sissor lift to work on those atv properly
@streetrossi937
@streetrossi937 11 месяцев назад
2 Vintage I knew you was gonna get it
@mikeboring1293
@mikeboring1293 11 месяцев назад
Noticed you did t try heat once you got the diff out I would try it on the other side some heat and the press it should pop right out
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