Ford Focus/Fiesta DPS6 Partial Teardown, Common Internal Issues!

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Dual Clutch OEM Clutch & Fork Kit: amzn.to/47GMeIl
OBD Link EX (For Forscan): amzn.to/3HsvidV
Clutch/Fork replacement with NO SPECIAL TOOLS!
• Ford Focus Dual Clutch...
Input shaft seal replacement:
• Ford Focus/Fiesta Dual...
How to tighten clutch nuts, step by step:
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How to make your own clutch handle for pulling/installing:
• Make Your Own Clutch P...
How to remove the transmission at home, in the driveway:
• Ford Focus Transmissio...
Transmission reinstallation at home:
• Transmission Reinstall...
This is my playlist, with 50+ Diagnosis assistance videos for the DPS6:
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28 сен 2024

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Комментарии : 56

@BigBensCarsAndCycles 8 месяцев назад

Thanks for watching! Dual Clutch OEM Clutch & Fork Kit: amzn.to/47GMeIl OBD Link EX (For Forscan): amzn.to/3HsvidV

@rajasheryar167 3 месяца назад

Hi there, really great video, I managed to break one of the two plastic feed tubes you showed at 06:18, is there a source where I can buy these from?

@joshuawagoner9073 13 дней назад

What is the input bearing number

@robbiebreakspear8324 10 месяцев назад

Thank you for the video, I would like to see a video of re assembling the transmission please

@BigBensCarsAndCycles 10 месяцев назад

Next time I have the opportunity I'll definitely do that

@kylewiggins4340 2 месяца назад

Hi Ben Just in the process of changing the carrier bearing on my DPS6 but cannot find any info anywhere on setting the preload. Am I to presume I just use the shims already in place? Not able to find a proper service repair manual anywhere.

@Skitzopsyco 3 месяца назад

What’s the part number or applicable replacement for the input shaft bearing snap ring?

@BigBensCarsAndCycles 3 месяца назад

amzn.to/49rda0I

@Skitzopsyco 3 месяца назад

@@BigBensCarsAndCyclesthanks man! You’re a life saver and this video is stellar!

@francoisoosthuizen6663 4 месяца назад

Hello Ben. Have you done any video on the dct450 transmission as found in Focus 2.0 tdci? Cheers

@BigBensCarsAndCycles 4 месяца назад

Hi! Sorry no I haven't

@ChristopherWhite-yo2yo 2 месяца назад

What bearing failed on this one?

@BigBensCarsAndCycles 2 месяца назад

one of the 3 output shaft bearings. check my video for used dps6 transmission inspection for more info on replacing them

@motor_viking 6 месяцев назад

hi i have a ford focus from 2016 with powershift , drives perfektly but comes up with a p700 failcode and it only shift with padle the it goes away after some start and stop and drives perfektly the next 100 miles less ore more ? do you know this problem ?

@BigBensCarsAndCycles 6 месяцев назад

Hi, i just need you to double check your code and let me know. Youre missing a number

@briantejeda980 4 месяца назад

So i swapped out the clutch drum and put everything back and not the car cranks but doesnt turn on or stay on. Just cranks. What do you think the issuse would be there?

@BigBensCarsAndCycles 4 месяца назад

You did a clutch job and it cranks no start? Check for unplugged vacuum lines, missing vacuum caps. If you pulled the intake manifold did you put the gaskets back on?

@loganpennington9104 4 месяца назад

Check your grounds around the transmission. Mine did the same shit it was a bad ground. Though i did a trans swap not a clutch drum job

@musicent430 2 месяца назад

My tranny is leaking some oil from the case pan , around the bolts under the bottom , what do you think it is ? Gasket sealer ? Or cn i use transmission stop leak ?

@curtislathrop Год назад

What is the different between the black seal or the orange seal like you have? Mine is orange not black like i have seen others have ???

@BigBensCarsAndCycles Год назад

Black seals are the old design. They are trash and leak fluid onto the clutch. The orange seals are the newest design and I've never seen one leak that was correctly installed.

@sebasizhere 4 месяца назад

what years carried the black seal?

@BigBensCarsAndCycles 4 месяца назад

2012 to ~2015. But most of them have been replaced by now

@sebasizhere 4 месяца назад

@@BigBensCarsAndCycles you wouldn’t happen to have the part numbers for the new ones would you?

@sherrodford955 Год назад

Do you have any idea what ballpark it will cost to fix shift drum?

@BigBensCarsAndCycles Год назад

A new case half should be 300 to 500. And they'll charge the "overhaul" labor, which is around 16 to 18 shop hours. The labor rate depends on where you're located. Ballpark 2 to 3 grand

@sherrodford955 Год назад

@@BigBensCarsAndCycles thank you for responding I really appreciate it!

@justinavery4047 10 месяцев назад

Where are you located. Can you work on my car...?

@BigBensCarsAndCycles 10 месяцев назад

I'm in Virginia, and Yes

@justinavery4047 10 месяцев назад

Dang, I wish you were closer. I'm in Vancouver, WA....

@glom475 9 месяцев назад

@@BigBensCarsAndCycles Im in va. On the penninsula , are you close ?

@mikefightmaster 8 месяцев назад

This play list may save thousands of these transmissions. Thank for your time spent making a really understandable video.

@BigBensCarsAndCycles 8 месяцев назад

Thanks for watching! I'm glad they're helping!

@vicentegonzales3852 Месяц назад

I work on it and I drain the fluid … GUESS WHAT!!!!!????? Midas shop put WRONG FLUID …. It transmission fluid not gear oil cuz it RED coming out !!!!!!! MIDAS shop hired fake technician

@BigBensCarsAndCycles Месяц назад

I'd swap the fluid out asap and you should be fine. Glad you caught that in time

@Mohammedjabedhossin123 10 месяцев назад

Hello my car is not ship ting ger R can you give me solution

@BigBensCarsAndCycles 10 месяцев назад

Take to the dealer for diagnosing, it may be a free tcm and not cost you anything

@DetroitMicroSound Год назад

😎👍 ...That weird dude who loves the DPS6 is here...oh boy....Imagine how beautiful it would sound with all straight cut gears, instead of helical...... 😄

@BigBensCarsAndCycles Год назад

Haha that would be whiny!

@DetroitMicroSound Год назад

Yea, I love it. 😄@@BigBensCarsAndCycles

@praneelsawant702 8 месяцев назад

I am requesting your help from Dubai, I have a Ford Figo with DPS6 gearbox the car goes into all the gears perfectly and moves at idle but the the car wont accelerate in gear the car. The rpms would increase in park or neutral but not in drive or reverse. Can anyone help please? No error codes. This problem started when the car was put on lift and shifted in drive then it was put down and gears stopped working.

@poohritkun5068 3 месяца назад

You might wanna rewrite this, It can't be understand whathappen at all. But you might wanna try elm327 with forscan and recalibrate the clutch first.

@sherrodford955 Год назад

That's my problem right there shift drum. I'm still waiting to hear back from the transmission specialist to get a quote. I did replace everything in the transmission clutch, fork, slave cylinder, even hub as well and I also did relearn everything it passed so I took a road test all of the sudden it won't shift properly and no more reserve so I'm back in the same place where I can't use my car. Smh

@kenkem396 6 месяцев назад

same problem what was the diagnosis

@larrytran832 11 месяцев назад

hello sir, very nice video, just wondering witch direction for the two clock gear at the bottom when you are install it in to the table? i can put both gear in either way witch is 90 degree off where the ram come up can you show me witch way is the correct way... thank you

@BigBensCarsAndCycles 11 месяцев назад

I take the little clock gears out before installing the transmission onto the table. If you'd like to post pictures of what you're talking about, I've got a facebook group, link in the channel, and we'll be able to help.

@cd9225 Год назад

The shift drum manages the gear selection? I think I am wrong.

@BigBensCarsAndCycles Год назад

The shift drum rotates and moves shift forks to apply syncronizers

@docrinkergarage Год назад

Great video with all the information I needed. Really appreciate what you do!

@BigBensCarsAndCycles Год назад

You're welcome, happy to help!

@dofo258 9 месяцев назад

When u put the case back together, do you use sealant?

@BigBensCarsAndCycles 9 месяцев назад

Yes, clean the case halves and use Motorcraft ta-16

@natiels Год назад

How do you diagnose this with the transmission in the car? I pulled the TCM to get access to the gears and rotate them by hand, but when I rotate there is some resistance. like a spongy resistance, not a dead stop and i am a bit hesitant to push past the resistance as I don't want to break anything. Any ideas on this?

@BigBensCarsAndCycles Год назад

That's a normal resistance feel. If you have a scan tool, try doing a clutch adaptive learn. If it passes, the case stops are OK. If it times out doing the neutral command step, the case stops are probably damaged

@natiels Год назад

@@BigBensCarsAndCyclesThanks so much for all this info. There are a lot of us DPS6 folks out there that are trying to fix these without spending thousands and you are a life saver. I am using forscan and the one of the steps on the adpative learn has a progress bar that just continually resets. I let it run for 10-15 mins before I just cancelled it.

@kenkem396 6 месяцев назад

same problem what was the diagnosis