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From trash to treasure: Teardown & Repair an Ego 56V 5.0Ah battery 

vuaeco
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This one is overheated or at least that's what the charger says. Could it be a bad thermal resistor (thermistor)? Or maybe not! I'm going to tear it down and find out!

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13 июл 2023

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Комментарии : 81   
@timterry8714
@timterry8714 Месяц назад
I pulled my 7.5A/h pack apart as it would start to charge then stop and the charger would switch off. After pulling it apart I noticed the terminals were really dirty. So I carefully cleaned then and batts looked to be OK so reassembled and now its working perfectly! Thanks for showing me how to get it apart and test.
@erock583
@erock583 19 дней назад
Excellent video. Diagnosed to find the culprit is what it is all about.
@shepshape2585
@shepshape2585 8 месяцев назад
The one piece of advice I'd give all ego customers is this: register your batteries!! They have a good 3 year warranty if you register them, and they are very good at replacing batteries that have started losing their ability to hold a charge. I just replaced a 2.5ah, a 5ah and a 10ah battery, and all I had to do was call EGO and tell them they weren't holding a charge any more and they sent me three brand new batteries. They would have cost me about $900 or so, so that's a great deal. Now I'm set for at least another 2-3 years, and before the warranty on the new batteries goes out of date, I'll replace those as well. So now I have new batteries and the old ones as backups. REGISTER YOUR EGO EQUIPMENT AND BATTERIES!
@glatt1
@glatt1 8 месяцев назад
This is good to hear. Thank you.
@markblakeman1306
@markblakeman1306 7 месяцев назад
Ego just told me they don’t put another 3 year warranty in replacement batteries. The warranty is still only based on your original purchase date. Pretty bummed because my replacement battery just died as well. And they won’t honor the additional 3 year battery warranty
@seemovielove3597
@seemovielove3597 Месяц назад
the battery is too expensive to replace over the year it costs much more than the strimmer itself. Not for me unless I know I can rebuild the battery for less by myself.
@baymaxhero4127
@baymaxhero4127 11 дней назад
Wish I knew this
@shepshape2585
@shepshape2585 11 дней назад
@@baymaxhero4127 I would have never done it either, it's my wife that is fanatical about warranty registrations, and it's saved our bacon on numerous occasions.
@alnathruiz5764
@alnathruiz5764 9 месяцев назад
Mine was the termistor. Thank you! 🎉
@tonys4396
@tonys4396 8 месяцев назад
THE BANG TRICK WORKED .SO glad I saw the comments about banging the battery from about a foot off the ground and dropping it. IT WORKED I had THREE bad batteries. ALL THREE have been working GREAT since May and I recharge and use the OFTEN. HOLY GUACAMOLE. Those three bad ones were here for over a year. I bought two news ones for 200 bucks a piece but something told me NOT to throw those bad ones out. THREE bad batteries now working PERFECTLY for five months with CONSTANT charging. I have the lawn mower, leaf blower and snow blower and I use the blower daily and the lawn mower once per week. HUGE area. SO glad I was the comments about BANGING the batteries. THANK YOU THANK YOU THANK YOU
@bigkk758
@bigkk758 8 месяцев назад
Explain this please. Or link bideo
@tonys4396
@tonys4396 8 месяцев назад
@@bigkk758 Very simple. Hold the battery in your hands at about waist level. Drop it on the ground, like a sidewalk. That's it!
@LarryMusgrave
@LarryMusgrave 8 месяцев назад
​@tonys4396 Are you dropping in a particular side of the battery housing, or flat on the top, flat on the bottom where the charger connects... it's there a specific way?
@tonys4396
@tonys4396 8 месяцев назад
@@LarryMusgrave One I dropped from waist heighht. straight down. Another I held in hand and smacked against the sidewalk while holding it on the top corner. Just hit it any old way. it worked for three of mine. I wasn't careful because I thought they were going in the garbage,
@bomb9333
@bomb9333 7 месяцев назад
That actually worked
@rp42069
@rp42069 10 месяцев назад
Thank you for the information!
@stevemcgowan3017
@stevemcgowan3017 10 месяцев назад
My ego is 10ah version
@TRYtoHELPyou
@TRYtoHELPyou 10 месяцев назад
Dude, the stuff that is encasing the BMS actually comes off fairly easy on some of the batteries. Fuse on the larger batteries are bigger too. Man your vids inspire me to make more vids!
@vuaeco
@vuaeco 10 месяцев назад
Not on this one. If I try to peel off that silicone, all of the electronics will come out too.
@ThriftyToolShed
@ThriftyToolShed 10 месяцев назад
​​@@vuaeco I have a video from over 5 years ago showing how easy the silicone potting on this BMS is to remove. It was my very first EGO repair video. These 5ah and larger have a temp. monitoring board in the middle of the pack halves with smd transistors. Hope it helps. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-EH0GS0iUzzM.html
@TRYtoHELPyou
@TRYtoHELPyou 9 месяцев назад
@@vuaeco interesting, the one I took apart was super easy to get the silicone out.
@Killian665
@Killian665 9 месяцев назад
⁠@@vuaecosame. I’m working on a 4ah one now and the silicone just won’t come out. It chunks out in little pieces. Took me over an hour to get it only half way uncovered
@DAS-Videos
@DAS-Videos 8 месяцев назад
It looks like epoxy. Impossible to remove.
@perfectshotifididntmiss6388
@perfectshotifididntmiss6388 Месяц назад
This was very useful for me. Thanks
@lacidari
@lacidari 26 дней назад
Excellent video. Thanks
@tghepburn1390
@tghepburn1390 10 месяцев назад
Hello and Thanks, have you had any luck finding matching BMS boards on AliExpress or other places?
@rosstaylor3927
@rosstaylor3927 3 месяца назад
I love your accent. You sound foreign and learned English in Mississippi. Lol Keep at it!
@seemovielove3597
@seemovielove3597 Месяц назад
I think he is Vietnamese because my accent is the same as he. LOL
@reeldealev
@reeldealev 5 месяцев назад
Very good video!
@jay7264
@jay7264 10 месяцев назад
Yes you can remove the circuit board. I've done it. Peel off the gdet silicone and there's philios screw underneath
@DeePaignall
@DeePaignall 10 месяцев назад
You explain things really well thank you! P.S. On a crank sensor (red / black / blue wires) how do I check the polarity of the red and black - is it OK to just swap over and see if it works?
@vuaeco
@vuaeco 10 месяцев назад
Do you mean the cadence sensor for the pedal assist? Usually red is positive 5V (for most sensors), black is ground, and the third wire is variable voltage for sensor. This is exactly the same as the throttle cable. I think you can swap it with a throttle control and it should work but don't blame me if you burn your controller because I've never tried that before. I'm just guessing. :D
@DeePaignall
@DeePaignall 10 месяцев назад
@@vuaeco Ha no problem thank you!
@craigvaught636
@craigvaught636 Месяц назад
Where can one purchase a (used) 2.5Ah controller or bms? I have a battery with good cells but it wont charge. Thanks
@kurtiscarr7188
@kurtiscarr7188 10 месяцев назад
Awesome very informative. Learned a lot thank you
@seemovielove3597
@seemovielove3597 Месяц назад
Hi Where do you buy the battery for replacment? Thanks
@TomRiedel
@TomRiedel 3 месяца назад
Also found out when attempting to replace one of my dead batteries, EGO had the info for the warrenty on file, but because they didn't have a copy of the reciept on the dead one, they would not honor it, even though they acknowledged i purchased it as a new product. They said it was up to me to find my two+ year old receipt. Rethinking about staying with EGO. Really ticked me off.
@schuylerpryne5
@schuylerpryne5 2 месяца назад
Yeah they suck. Im staying away from flex bc of my ego warranty BS. Milwaukee honors by mfr date. It also explains their high resell value. Ill stick w ego for yard stuff, but no way im replacing m18 for flex.
@K03sport
@K03sport 24 дня назад
same, but I had the receipt in the booklet. I scanned a different receipt from the same store. they had my info on file too. I sent them a picture of the original mower receipt, so hopefully I'm good. 10 days left on my Battery warranty 😱
@gregmiller9957
@gregmiller9957 7 месяцев назад
I have about three dead EGO batteries. Do you offer a repair service. I'd be happy to send them out
@baymaxhero4127
@baymaxhero4127 10 дней назад
Opened up my battery unplugged everything. Plugged it back in and it started working again
@tomcapehart1878
@tomcapehart1878 12 дней назад
I am going to guess that the people who hsve had success dropping the battery are just causing the connectors to move slightly and then make a better contact. I hsve tried smacking the battery without luck. Putting them in the refridgetator for a few hours worked once or twice. I had one battery that would not charge, i put it in my blower and tried to start it.. If i could get it to run fot a few seconds , then putting the battery on the charger would give a normal charger However the capacity was nowhere near normal
@KRuslan1000
@KRuslan1000 6 месяцев назад
I accidentally pulled out the connector wiring I need a picture of the wiring 5.0
@0ffGridTechClub
@0ffGridTechClub 6 месяцев назад
🔥📈🧠
@patrickguillory-yy2gu
@patrickguillory-yy2gu Месяц назад
I have a brand new 5.0 AH Ego battery the board went bad………….The cells are all Ok, I was thinking of attaching that battery to a working 2.5 ah battery; connecting ( Positive & Negative) terminals tapping the two batteries together……That would make the battery 7.5 ah battery, you think the board on that 2.5 ah battery could handle it????????????????
@gregben
@gregben Месяц назад
This was a very informative video. Your English is very good, but your accent takes a bit of getting used to. Vietnamese? Anyway, thank you for the video and keep at it!
@OregonCrow
@OregonCrow 10 месяцев назад
So why do the volts add up in increments like that? 3:49 Thanks
@Johnny_Guitar
@Johnny_Guitar 10 месяцев назад
Series and parallel !!!
@annespacedroid
@annespacedroid 10 месяцев назад
The batteries are in series. 1st battery (3.3v) contact positive side to negative side of second battery (also 3.3v) will read 6.6v. This is called series connection. Ego use 14 x 4.2v batteries (charged to 4v each) soooooooooo..... 14 x batteries at 4v each. Connected in series 14 x 4 = 56v
@vincentlee2460
@vincentlee2460 2 месяца назад
Nothing was repaired but just disassembled.
@DAS-Videos
@DAS-Videos 8 месяцев назад
I'm thinking a gas powered tool would avoid all the electrical issues.
@jurepeternelj
@jurepeternelj Месяц назад
As the electric would avoid any mechanical issues. Comes down to personal perference
@JohnClulow
@JohnClulow 10 месяцев назад
I have one of these EGO batteries on my leaf blower. After watching this video, I would not buy another one of these products. What did you decide to do? I assume you tore it apart to use the cells, but these products are so damn expensive to begin with.
@vuaeco
@vuaeco 10 месяцев назад
I don't have another 5Ah Ego battery so I'll just wait for another dumpster dive and pray to God it has a dead Ego 5Ah battery inside! :D These are good cells so I'm thinking reusing them for my ebike.
@generalawareness101
@generalawareness101 10 месяцев назад
Yeah, you can tell these were designed to fail, or at least designed so when (not if) they fail you have to purchase new. I don't play with companies like that.
@DerekWoolverton
@DerekWoolverton 10 месяцев назад
I've had good luck with the third party batteries on Amazon. The Tomapex 5Ah worked just as well for a much lower price.
@JohnClulow
@JohnClulow 10 месяцев назад
@@DerekWoolverton Thanks. I'll check it out!
@libaaxalee
@libaaxalee 22 дня назад
Run out my second battery, these are truly BS products going back to gas so I don't have to deal with their headache.
@lmorrison17
@lmorrison17 8 месяцев назад
At the end of the video you said "so that's how you repair or salvage" but you did not repair anything.
@iver0114
@iver0114 3 месяца назад
...no...he did not. BUT, he did explain it
@69ztang
@69ztang 2 месяца назад
He showed the steps necessary to repair if it was a cell or thermistor. Even a board if it's the same size with the right connectors.
@user-ym3bc7ct1g
@user-ym3bc7ct1g 6 месяцев назад
Registering your batteries will not BE COVERED under warranty UNLESS you bought at their stores they say go to. I have several items they were given to me as a gift and EGO refused to cover under warranty. TERRIBLE CUSTOMER SERVICE.
@batwollen6931
@batwollen6931 10 месяцев назад
Promo SM
@kjm-ch7jc
@kjm-ch7jc 10 месяцев назад
DIY Home disassembly of lithium ion battery packs should not be encourage watching videos like this , fire and explosions are danger to others causing injury and deaths.
@joncoop2873
@joncoop2873 10 месяцев назад
That's not necessarily true. If you're mechanically inclined, not an idiot, just use some caution and be careful using metal tools around the battery Cells and it can be done safely. The other option is the entire Battery will be put into the landfill
@kevinmiller5467
@kevinmiller5467 8 месяцев назад
We let people change their own break pads on a car!
@schuylerpryne5
@schuylerpryne5 2 месяца назад
Ur lame! Change a fuel pump,oh god so dangerous. Change a break, oh you could die. Making beer at home with co2, oh you could auffocate. Seriously, all diy is dangerous. Just buy new stuff and pay pros since life is so scary. Learn the theory of what youre working on and proceed understanding actual hazards. Build your knowledge and skill set. Thank you very much for the video.
@instanoodles
@instanoodles 2 месяца назад
Oh please, just because you dont understand them enough to work on them safely doesnt mean others cant. They are not complicated.
@caseygina3553
@caseygina3553 Месяц назад
56V is sufficient voltage to stop the heart, and fully charged these are actually around 60V. Use caution!
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