1- Remove engine cover
2- Remove 3 screws from recoil starter with 10mm socket
3- Remove the wire ontop of recoil starter
4- Lift away starter housing
5- Loosen the electric harnes
6- Remove 3 rubber hoses from plastic box one at the back and 2 underneath on both sides
7- lift of plastic box
8- Turn flywheel so the markers match, make some colour marks if needed
9- Loosen flywheel nut with 23 mm socket counterclockwise
10- put some preasure on the flywheel and give it a gentle smack and lift it off
11- Remowe 3 screws from electric stator and 1 from the cable harnes and lay it aside
12- Gentle remove the timing belt without turning the cam or crankshaft out of line on the marker
13- Put on the timing belt on the small sprocket on the crankshaft first check markers you´ve made so the match
14- On the big sprocket just put on the timing belt 4-5 mm and when you have it all the way round push it down
15- check markers if you made some
16- Assembly the electric stator with 3 screws and the harnes and small plate with 1 screw
17- Assembly the flywheel , put on some locktite 242 if you have to secure the nut
18- Assembly plastic box with electric harnes and the 3 rubber hoses
19- Slide on recoil starter and tighten with 3 screws
20- Put back the wire ontop of starter
21- Put back engine cover
22- Carefully rotate the motor to check so the valves dont touch the pistons
23- Put on water so you dont burn your impeller and start the engine
This was the first time i did this on my outboard engine and it did not take more then 35 minutes
so it´s not so difficult if you just follow the steps above
13 май 2019
