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How I Made a Variable Speed Potter's Wheel using Salvaged Components 

newearthclaypottery
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A short clip showing how I assembled a variable speed drive unit for a potters wheel out of salvaged parts

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5 авг 2009

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Комментарии : 127   
@credenza1
@credenza1 13 лет назад
I'm full of admiration for people with such diy skills.
@Lizpotz
@Lizpotz 11 лет назад
Thank you so much for your help, I would have never figured any of that on my own. I'll try to get the parts soon and I will be sure to let you know how it goes. Thank you :-)
@paveljetensky
@paveljetensky 10 лет назад
Thank you very much, man, I learned a lot from your video, planning to build a pottery wheel myself.
@newearthclaypottery
@newearthclaypottery 6 лет назад
hello Pavel; these gear drives are not so common to find used and expensive new; perhaps a 90v dc motor or gear motor and speed control would be easier. I wish you the best
@Mrsilversmith69
@Mrsilversmith69 10 лет назад
Looks solid---solid as a rock!
@SmartAlex999
@SmartAlex999 13 лет назад
this video made me so happy! THANK YOU!
@kennethdante
@kennethdante 14 лет назад
First of all, I'd like to say WELL DONE SIR! I like the independent drive unit approach. The only thing I see that I would do different is to stabilize the final drive shaft so that lateral motion at the wheel head isn't transferred directly to your gearbox. And wow i'd like to see whats going on inside that gearbox. Quite the range, and smooth too! thanks for the video!
@CosmasBauer
@CosmasBauer 11 лет назад
Awsome machine!
@newearthclaypottery
@newearthclaypottery 11 лет назад
Thank you Kennedy Snider; as one commenter correctly surmised I was waorking with what was at hand I wish you well Bill
@iAmLoVeD123
@iAmLoVeD123 14 лет назад
Thank you for the video, it's really cool!
@newearthclaypottery
@newearthclaypottery 11 лет назад
Good suggestion; speed controls work well on permanant magnet motors; and I have made a couople wheels using that method/config. But in this case i was just putting something together out of stuff I had on hand. I wish you well Bill
@1207nicolle
@1207nicolle 11 лет назад
thank you sooo much dear man for this its sooo useful
@newearthclaypottery
@newearthclaypottery 11 лет назад
Hi Twinhit, All interesting and plausable comments those. As Paul Soldner replied to virtually all questions of a tecnical nature.. "Try it and see." And you are correct I was doing with what I had on hand. I also made a single spped Wheel from a gearhead motor; I've used it for years. It is a 1/8 HP motor turns at a stedy 80 RPM. I've thrown trimed and decorated well over 100,00 pots on that thing; I still use ir every day. I wish you well Bill
@yedrow
@yedrow 12 лет назад
Nice job of engineering. I suspect that the rest of us won't be so lucky in finding a variable speed gearbox. I am getting the parts together to build a Soldner style wheel. I have a variable transformer but it isn't strong enough for my 1hp motor. Thanks for the inspiration.
@newearthclaypottery
@newearthclaypottery 12 лет назад
@AFGaskillJr yea I've seen those..they usually have a high rpm to work with; but sounds great...!
@newearthclaypottery
@newearthclaypottery 11 лет назад
Oh yes i understand now; thank you for that good idea... Most potter's learn to ignore those irregularities as odd as that sounds I wish you well and thank for you interest and suggestion
@Twinhit
@Twinhit 11 лет назад
Ahhhh.... great job on the video and potter's wheel. I just purchased a Lockerbie kick wheel that incorporates a cement flywheel. VERY well made. However, it IS a manual wheel DOES Lockerbie does offer an electric motor kit for the wheel. However, it is an on/off direct drive, affair. What drew me to this video was an idea I had of using a Variable Speed Drill press head. This Zero Max sounds like a great alternative. Also, another way to control speed may be the Rheostat approach.
@3daypriest
@3daypriest 5 лет назад
Excellent!
@TheRakuman
@TheRakuman 10 лет назад
Great video, well done! What model Zero Max is that? The E1?
@newearthclaypottery
@newearthclaypottery 12 лет назад
hi jdault, thanks it was fun making it
@newearthclaypottery
@newearthclaypottery 11 лет назад
Hi Loetta, Thanks for your kind words. As I understand it the dimmer switch idea won't work on that motor. Actually the electric drill isn't a bad idea; but I think you'll need al least a 1/2' drill. I would still reduce the rpm w a countershaft. You will get full use of the drills torque. And rather than use the dial on the drill, rig some kind of foot pedal to depress the drills triger. I wish you well. I'll check out that webcite too. Bill
@369kenz
@369kenz 11 лет назад
well this is just inspiring
@AFGaskillJr
@AFGaskillJr 12 лет назад
@newearthclaypottery You could always use Smaller and Larger pulleys to control speed and Power.
@newearthclaypottery
@newearthclaypottery 11 лет назад
Hi Elizabeth, No this type og gear reducer runs in one direction only, no matter which direction the input shaft turns. So even IF you reversed the motor direction the output shaft turns in the same direction. I suppose you could frlop the whole thing upside down and drive a seperate shaft for the wheelhead that would reverse it; however i think it's easier to find a 90 volt DC motor or better a 90v DC gearhead motor (no more than 15/1 gear reduction on E-Bay. you may find one w a speed control
@belbeaver
@belbeaver 11 лет назад
Brilliant. We are far to obsessed with spending money on new items in the developed world and it leads to a lot of wastage and debt. I enjoyed your video, thanks.
@newearthclaypottery
@newearthclaypottery 12 лет назад
I dont know it was off when i found it but i believe they're used on conveyor belts.. but used are hard to find I believe probly easier to go w variable speed 90vDC motor and speed controle... can find easily on Ebay
@kitlings5847
@kitlings5847 9 лет назад
Hi there, I am wondering if I can turn the whole thing for the gemstone Faceting Machine which using salvaged components? Appreciate your advices! Thanks!
@newearthclaypottery
@newearthclaypottery 12 лет назад
oh thank you i tend to just put myself in motion and.. improvise I wish you well Bill
@valllhalla
@valllhalla 12 лет назад
Nice ! good job! i have only one advice : put a safty switch on the motor if you get tangled in the rotary disk. Be safe
@newearthclaypottery
@newearthclaypottery 12 лет назад
@AFGaskillJr sounds great; and it came with it's own speed control too, didn't it?
@SmartAlex999
@SmartAlex999 13 лет назад
@newearthclaypottery I am going to use your design for my potter's wheel experiment. I was really inspired by your nifty design! I think what I am going to try to do is hook up a 1/2HP, 115V, 1725RPM washing machine motor to a DC motor speed controller that fits 115V and up to 5amps so that I eliminate the really pricey zero-max and then follow the rest of your steps to assemble it. I don't know much about mechanics or electric work so hopefully I can figure it out with some research!!
@newearthclaypottery
@newearthclaypottery 13 лет назад
@ommuel It was used when I found it. so don't know exactly how it has worn. It is holding up; I use it as an auxiliary wheel w up to maybe 30 lb. of clay on it the most. I've never taken it apart, though I am curious how it does what it does. i don't suppose it was made to get used like this; I just used it because I had it on had.. Consider starting with a used 90v DC gearmotor at least 1/8 HP and top speed not above like 120 can find these on ebay around $150 w there own speed control
@anaphylaxis2548
@anaphylaxis2548 6 лет назад
Good video. Thank you.
@newearthclaypottery
@newearthclaypottery 6 лет назад
thank you for saying
@newearthclaypottery
@newearthclaypottery 6 лет назад
thank you Janet
@newearthclaypottery
@newearthclaypottery 12 лет назад
@GUALLACOL well you can see the coupler in the part one video; it's a kinda rubber thing w set screws... old thing haven't seen on new But you can buy all manner of couplers at hardware store Otherwise i just aligned the shafts and bolted them dow Does that answer your questin...?
@newearthclaypottery
@newearthclaypottery 10 лет назад
Thank you Robert; I use the wheel regularly when I'm making larger pieces.
@newearthclaypottery
@newearthclaypottery 13 лет назад
yes, I never heard of such a thing; but found it one day while scouting my local salvage yard....oh yea... and the washing machine motor too.....
@margof1437
@margof1437 8 лет назад
I found a Zeromax E20! Just because I watched you put together a pottery wheel.Arrived today.Hope to use it on my Variable-speed worm harvester plans.I pd $49 bucks, but these are very expensive as you said. I w/like to make a copy of this vid to follow along for my project w/your permission.I have a circular/round base{wheelhead} to attach it to, but what did you use to connect the 2 shafts together(1/1hp motor & drive? Respectfully, Margo
@AFGaskillJr
@AFGaskillJr 12 лет назад
I made one from a Old Treadmill motor and control I found on the side of the street ,its not pretty but, it works ...
@Aleanderthe3rd
@Aleanderthe3rd 11 лет назад
What would you suggest to adjust the speed on something smaller like an 18V drill motor? I'm trying to find something as small and light as possible that is also preferably lever operated
@Lizpotz
@Lizpotz 11 лет назад
Hi there! You have entirely inspired me to build my own wheel, but I was wondering if you could wire this to spin in reverse? That's the way I have learned and it would be most comfortable, I don't really know much about these sorts of things but it seems simple enough. Thank you for this video! :)
@newearthclaypottery
@newearthclaypottery 11 лет назад
by keeping them under the splash pan plus a sheet metal cover.. can you see those..?
@DracoFalcon
@DracoFalcon 14 лет назад
You can purchase an on/off switch, the cord for the motor would plug into it then the switch plugs into the wall. about 30 bucks... Or just wire the hot wire through a light switch mount it foot height and use it
@GUALLACOL
@GUALLACOL 12 лет назад
@newearthclaypottery Thanks for the answer! The coupler that you used seemed kind of strange @ first and I was trying to figure out what kind of coupler you used. If you don't mind, can you tell me info on the zero max gear head? What model, series, torque, etc. My brother and law has one and planning to give it to me for my project. Thanks again!!! By the way, great videos!
@newearthclaypottery
@newearthclaypottery 12 лет назад
hi yedrow yes of course. you can find speed controls to match your motor on ebay; not the Soldner style though. you will likely not need a 1hp motor; might be cheeper ti find a 1/3hp or so even 1/4 hp as long as it's like 2amp should be all most potters need. I wish yo well w your project Bill
@newearthclaypottery
@newearthclaypottery 13 лет назад
@jeromeblas i don'tmake them to sell this was just done to show you can use salvage to create a wheel it's a 'one off' item not for sale right now I'll tell you if I change my mind thanks for your interest
@arkmayeekgayadday
@arkmayeekgayadday 12 лет назад
awesome, thanks!
@GUALLACOL
@GUALLACOL 12 лет назад
I was wondering how did you install the motor shaft with the gear head shaft using a coupler?
@newearthclaypottery
@newearthclaypottery 13 лет назад
@SmartAlex999 Hi Smart, Yea...? Did you attempt one or one of that other design on your favorites?
@binnygx160
@binnygx160 12 лет назад
Im an looking for zero max gear box... what did it out of at the salvage yard?
@unoqueaunqueda
@unoqueaunqueda 10 лет назад
Very nice job. I am trying to do something similar but what concerns me is how to keep all of the water usually used in pottery away from the electrical components since if not, there's a serious risk of electrocuting oneself.
@katlinarcand9100
@katlinarcand9100 9 лет назад
I think it's a great set up. And good point, when I make mine I will use an old night stand. Make a swinging door build up silicon to give a negative slope away from the hole where the pottery disk sits. The over hang from the desk should help as a barrier from the water as well as bumping into things. Can do a thin layer with plaster of Paris on the inside to kind of contain the components if ever over heating and prevent fire spread. Thanks bud. Didn't dawn on me to think of any of this when I first watched haha
@leifforrest
@leifforrest 14 лет назад
Did you have to pull the variable speed gear off of any equipment? and if so what type of equipment? I think your solution is elegant. I'm looking for a used gear box myself, but I'm not sure where to look. I might try a restaurant equipment repair shop.
@baileyslip
@baileyslip 14 лет назад
can you show us how to wire a foot cont,as I have one for my wheel that I building and need to wire it to my moter.Thank you
@newearthclaypottery
@newearthclaypottery 13 лет назад
@credenza1 thanks credenza; I just like to tinker.. when i have the time
@tabhorian
@tabhorian 7 лет назад
Where on earth do you find salvage things like that variable speed reducer? Are there stores that specialize in that? I don't even know where to begin finding something like that. what kind of salvage yard?
@newearthclaypottery
@newearthclaypottery 7 лет назад
I know I suppose they are rare to find; I found mine years ago at my local salvage yard. I believe you can find them used on line like EBay maybe
@newearthclaypottery
@newearthclaypottery 14 лет назад
I found mine at a salvage yard; same as the washing machine motor. Don't know what it came off of. Thanks, B
@hypoallergeni
@hypoallergeni 13 лет назад
You might be able to use a dimmer switch for the motor instead of that gear box. I am not sure how much low end torque you would get out of it though.
@newearthclaypottery
@newearthclaypottery 13 лет назад
@Guds777 sorry, I just sorta start in and piece things together as you can see from the video
@awarahiwa
@awarahiwa 11 лет назад
where i can find that gearbox
@newearthclaypottery
@newearthclaypottery 11 лет назад
Hi Twinhit, Yes it goes to neutral but only 'freewheels' in one direction I dont really understand what you're getting at with "..incorporate the speed box in line with the manual wheel's shaft" though explain?
@newearthclaypottery
@newearthclaypottery 11 лет назад
yes i can see that but i get all the control I need as is thanks
@ashleydisantis2993
@ashleydisantis2993 11 лет назад
how are you keeping the electrical components dry
@Twinhit
@Twinhit 11 лет назад
The z max seems to answer that problem pretty well. - oh, the reason I am interested in the flywheel is it's ability to sustain that momentum, while using a smaller motor to control the speed. Not sure what the horsepower rating you used on your wheel, but I would imagine a flywheel would hold it's own with a less powerful wheel. - Other option would be to build a system like yours and leave the Lockerbie alone. - I've heard it said.... that there is something to be said about the kickwheels
@trianglex287
@trianglex287 3 года назад
Where can I find a gearbox
@Twinhit
@Twinhit 11 лет назад
Now.... Another idea might be to incorporate the speed box inline with the manual wheel's shaft. Instead of a strict direct motor, the Zmax controls the speed. Of course, it's a good idea to build a floor over the flywheel. While your idea is GREAT from a "Make-Do-With-Whatcha-Got" McGyver improvisational approach, I can surely see some great mechanical ideas come from your video that go beyond the potters wheel. I wonder if the zmax really does go to neutral.
@newearthclaypottery
@newearthclaypottery 12 лет назад
@t003lit3 HI @t003lit3, If by fan motor you mean a ceiling fan then no it will not have enough power; if you doubt that, grab hold of one that's turned off and have a friend turn it on. You will see how weak it is. You can however use a 90volt dc motor with speed control or same with built in gear reducer (called a 'gearhead motor'). you can find them used on ebay; make sure the nmotor is at least 2amps and the gear ratio is no more than 15:1 and shaft speed aroud 100rpm. If I can help say..
@newearthclaypottery
@newearthclaypottery 12 лет назад
I didn't measure that but much faster than I need for regular throwing and all the way to bear zero too.. Does that answer your question...?
@newearthclaypottery
@newearthclaypottery 11 лет назад
continued: Hi Elizabeth find a motor w at least 2 amp rating; don't worry about HP unless you will throw really big. Also if you'll use a commercial wheel head be sure the output shaft of the gearmotor matches the bore of the wheel head. Unless you can use the speed control w just a knob you'll have to fabricate either a foot pedal or other lever for speed control. Let me know how it goes and if I can help Take care wish you well
@newearthclaypottery
@newearthclaypottery 14 лет назад
@LeifForrest1 Got mine at a salvage yard few years ago for $5.00...finally got round to usin' it. They're expensive new....
@csofthealing
@csofthealing 9 лет назад
where did you find the variable speed gearbox, which junk yard...do you have a phone #
@dianewebb2689
@dianewebb2689 7 лет назад
I was wondering how you were going to keep the slip from getting into the motor, but see you inserted a cover there. Cool.
@newearthclaypottery
@newearthclaypottery 7 лет назад
yep simple solution thanks for noticing and saying
@newearthclaypottery
@newearthclaypottery 6 лет назад
hello diane I used an inverted plastic tub lid; I cut a slot to get it past the shaft under wheelhead then calked around that. Plus I don't let slip accumulate much
@newearthclaypottery
@newearthclaypottery 6 лет назад
ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-MUxQRZq8Mrc.html
@jmg1957
@jmg1957 13 лет назад
nice.
@benpie12
@benpie12 14 лет назад
how mutch was the gear box and what is it called
@newearthclaypottery
@newearthclaypottery 11 лет назад
I salvaged mine years ago i suppose Google "ZeroMax"... Though i think it would be cheaper to use a 90v gear head motor w speed control; you can find them on Ebay I wish yu well
@newearthclaypottery
@newearthclaypottery 13 лет назад
@pandora25780 You're welcome
@rustic35
@rustic35 5 лет назад
How do you stop water dropping over the motor? What do you use to stop off spray?
@newearthclaypottery
@newearthclaypottery 5 лет назад
Hi Rustic35, I believe I show that .. sheets of tin cover the motor) perhaps in part 2?.. offspray I don't worry about I do not center fast as some do and larger pieces work slow; you can control a lot of that by wiping the wheel head or bat before the water gets to the edge.. then clean up right after done throwing
@newearthclaypottery
@newearthclaypottery 11 лет назад
you can find '2 output' shaft gearboxes at Surplus Center just google it I wish yu well on your project
@newearthclaypottery
@newearthclaypottery 11 лет назад
ok now I understand you want to drive the Lockerbie flywheel w the ZeroMax.. I think a DC motor w a speed control is a better option... but that's just me I wish you well Bill
@nancysalta5976
@nancysalta5976 5 лет назад
This looks great! I’m wondering if you could tell me if you think I could use a variable speed sewing machine motor for the wheel. They sell on Amazon. Enduro electric servo sewing machine motor 550 watt. Thank you for your input!
@newearthclaypottery
@newearthclaypottery 5 лет назад
hello Nancy, just noticed your question. From what I see about those motors it appears they have the power... 550 watts is about 3/4hp. Find the best deal. I saw a motor and speed control for like $40.00. It's deff worth a try. I wish you the best. Let me know how it workd out
@nancysalta5976
@nancysalta5976 5 лет назад
Thanks. I also have a consew sewing machine clutch motor with small pulley on the shaft, however I am not sure how I could make that work for pottery wheel?!?
@newearthclaypottery
@newearthclaypottery 5 лет назад
550 watt aught o be sufficient for a wheel; I believe that's about 3/4 hp
@Twinhit
@Twinhit 11 лет назад
Not sure if that was it or not. Perhaps you know??? I am still new to the pottery thing anyway. Your project just seems like nice motorized approach.
@newearthclaypottery
@newearthclaypottery 11 лет назад
hello devs.... I found it at a salvage yard, so not sure but I beleive expensive new; I believe you can find a 90volt dc motor and speed control (no lower than 2Amps) on Ebay cheaper than on of these gear boxes. If you choose a "gearhead" choods one that is geared no lower than 15 to 1 w output of no lower than like 100 or so. you may find a 1/4 hp motor w a amp rating of 1.8 or so the amp is more important than hp. hope this helps
@mushnad5283
@mushnad5283 9 лет назад
thanks
@devsundar25
@devsundar25 11 лет назад
hello newearthclaypottery wat is the cost of tat speed reducing gear box pl let me know about tat in detail
@RootSphereEnglish
@RootSphereEnglish 3 года назад
How much gear box
@Twinhit
@Twinhit 11 лет назад
What I've heard is that there is a certain amount of control or ?? that some potters prefer that cannot be had with the motor driven counterpart.
@nicolepruitte2007
@nicolepruitte2007 6 лет назад
I'm actually wanting to build a miniature pottery wheel. Any tips?
@newearthclaypottery
@newearthclaypottery 6 лет назад
how mini?
@nicolepruitte2007
@nicolepruitte2007 6 лет назад
1/10
@newearthclaypottery
@newearthclaypottery 6 лет назад
try Hobby Lobby I believe they can find you a small variable speed motor of the type used in model remote controlled cars and air plains they likely have miniature shafts gears pulleys sprockets belts chains and bearings too
@evelynbuchholz
@evelynbuchholz 10 лет назад
Cool
@newearthclaypottery
@newearthclaypottery 12 лет назад
@TheKsdoyle Actually probably pretty slim, unfortunately Probably do better buying a 90v DC motor and speed control Surplus center out of Lincoln NE has them; also Ebay I wish you well on your project
@newearthclaypottery
@newearthclaypottery 13 лет назад
Never tried that Let me know if you do
@thalajmustafa488
@thalajmustafa488 8 лет назад
منين اجيب هيج كير بوكس بالعراق من سوك الغزل ؟؟
@gh_as
@gh_as 6 лет назад
هههههه اكو نوعيات هوايه بس مو نفس تصميم هاذا
@joettaauel5389
@joettaauel5389 11 лет назад
this was one of the best videos i've seen. you were to the point and did not waste time trying to do the video in one shot. can that motor be hooked up to a dimmer switch or a router foot switch? what would you think about using a varible speed drill as the motor? i have vsr drill that has a dial on the trigger to change the speed? perhaps in reverse would help elizexcell. check out greenpowerscience use table saw to cut wood circles. excelsior
@tiersha1
@tiersha1 13 лет назад
They have gear boxes with motors in one piece, wouldn't this work as well?
@Twinhit
@Twinhit 11 лет назад
Only thing about the rheostat approach is that as you cut the power from the motor, the motor, by reason, loses it's torque. Not the best situation for a potter's wheel. On the other hand, incorporating the electronic speed control in consist with the Zero Max may be something to think about. Dual speed controls.
@Twinhit
@Twinhit 11 лет назад
Ok, just so I understand what you said, correctly. You think DC Motor + Z max + drive pully + Belt to driven pully on the Lockerbie shaft is the better option? - If so, that is what I was thinking when I saw your clip. Before this clip, which showcases the Zmax speed control box's capability I was limited to the idea of a motor driven belt system using a foot control, not unlike that used for sewing machines. Problem is those sewing machine foot controls are too small for the larger motor.
@haroldhaddix7582
@haroldhaddix7582 6 лет назад
what dd the gearbox come off of?
@newearthclaypottery
@newearthclaypottery 6 лет назад
hello harold, I found it at my local salvage yard unattcahed to any other device
@pheo4287
@pheo4287 6 лет назад
newearthclaypottery
@mikaylahillman8397
@mikaylahillman8397 5 лет назад
What kind of coupling did you use?
@newearthclaypottery
@newearthclaypottery 5 лет назад
hello Mikayla I used an old bonded rubber coupling I had laying around but there are many different kinds a person can use: solid, U joint types also some other flexible types also made with rubber though different than this one
@mikaylahillman8397
@mikaylahillman8397 5 лет назад
Thank you. You're video was very informational. I'm going to use a treadmill motor. I'm going to buy a Lockerbie wheel head. I'm trying to decide how I am going to set it up using the pulley system.
@newearthclaypottery
@newearthclaypottery 11 лет назад
Hi Cosmas.. thanks
@newearthclaypottery
@newearthclaypottery 11 лет назад
yikes! that sounds serious.. but a good idea i guess.. hovever it does run true.. Yhanks for the suggestion; I'll remember that
@Furby_assassin
@Furby_assassin 11 лет назад
Why not just the motor and a pwm speed control?
@MukeshKumar-fq8tb
@MukeshKumar-fq8tb 3 года назад
I want to buy gear box... Please comment..
@newearthclaypottery
@newearthclaypottery 3 года назад
I found mine years ago at my local salvage yard; otherwise search "Zero Max"
@newearthclaypottery
@newearthclaypottery 12 лет назад
you're welcome
@newearthclaypottery
@newearthclaypottery 8 лет назад
I found my ZeroMax at a salvage yard but heard you may find one on Ebay too
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