One of the, if not the, best videos on creating foam inlays. I was planning to CNC mill some inlays but that takes a lot of preparation and gives a bit mess so I'll give this I always used a small Olfa knife but using a scalpel works much better and accurate. I will try this on the non-branded foam I have but I most likely will be ordering some larger sheets for a cabinet I am making. Somehow local shops in the Netherlands only sell sheets in 400x600 mm size.
Great video - love that you don't skip any steps, no matter how obvious it would be for some people! Are there any plans for Pelican case inserts or Really Useful Box inserts (I'm sure there are a whole lot of crafters out there)?
An idea? Could shadow foam be used to pack out a tstak2 to hold,d Warhammer armies or paints? All you’d need for the paints is a circular sharp cutter, possibly for the figures too?
SO! I always wondered why you dont get jagged, lumpy bottom surfaces. You build up the foam in layers and use glue that is only tacky so when you pull at the foam cutout it separates at the nearest layer seam. very clever. Next question is how long will the layers hold together before they start to let go? I know....find an adhesive that will remain tacky for 6 Months. after that is will be set and strong. This way you have time to build, inventory, ship and the end user has time to cut, all before it sets. I have worked in an industry that used many different adhesives and those glue chemists are brilliant so I'm sure you can find the glue you need.
I still think a good idea would be on your website to have a section where people can upload a picture or pictures of the layout or layouts they want, they pick the size and color of the foam they want and send it to you and you then cut it all out for them and ship it out. I know most people can and will do it themselves, but there could be some people who do not want to cut it out or can not cut it out due to a medical reason or what-ever. There would be an extra charge for this service of course but at least the people who would use this service will know that there foam will be cut correctly by someone who knows how to do it. I don't know, I just think it would be a cool idea for some people. I love the product and can not wait to order some!
I’m a little OCD, haha - what happens if you lose a tool or want to replace it, do you suggest keeping the ripped out bits ? ( and do they glue back in easy, and can be cut again )… I’d hate to see empty spots everywhere. Haha
Would love to see you do a Trumpet. I am shopping for new foam for my trumpet case. I am in the USA too. What will it cost to get your stuff and pull this off? Case is 26” X14” X 5.75” (6” would work)… live in Chicago. Would be willing to collaborate to produce a video for you guys too.
brilliant! Im about to make hand tool cut-outs for our electric lab at work! One question? i need to replicate the same cut-outs for about 6 drawers! We have 6 benches each with 4 drawers, & each bench has the identicle tool kit spread out between the 4 drawers. What method would you use, for say a tool lay-out stencil for consistancy? Wer'e going to try it with A3 sheets of paper that have been laminated! Hopefullyits going to look awesome! 👍
Good summary video of the different techniques for cutting the tool shapes into the foam. Can you advise what the easiest way to cut down the depth of a packout insert? I have two 50mm inserts in on case and would like to thin out the bottom insert about 5mm to allow the top insert to sit lower. Tried peeling back, but didn't come out to well!
@@ShadowFoam Thanks for replying. I have the standard cutting kit not the pro, I will have a look for that type of knife next time I am at a DIY store and see how I get on.
Just order my first piece of foam. Any tips if part of an item with various depths is hidden by another part of the item so only have access to a partial edge. Many thanks
Apologies I have an item where the additional depth protrudes below the main shape so it can't be traced around with the item in place. Any tips to locate where to cut with any accuracy.
Just did my first ever cut of Shadow Foam. Had trouble getting the scalpel blade to klick in place, had to use strong pliers and almost ruined the blade before cutting anything. But the cutting itself was easier than i thought, and i'm quite proudof the result😊
That is the most awesome tool holder in the background but how do you stop the tools falling out? Surely gavity would overcome them being cut into the shadow foam?