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How to make 2000W transformer for Sine Inverter | Part 1 

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Next project I will create a sine HF 2000W inverter.
This is an inverter using a pulse transformer, I use 2 50mm toroidal cores.
Stage 1: The 12V voltage from the battery will be boosted to 350VDC with the pulse transformer. The oscillator is SG3525
Stage 2: The voltage of 350VDC will be converted to 220VAC using H bridge and EGS002.
The LC filter will convert the voltage from the H-bridge to a sine 220VAC.
The efficiency of this circuit is 92%. This is part 1, This video has 3 parts, I will upload the video soon.
If you like my video, give me a cup coffee. Thank you very much.
Donate : www.paypal.com/paypalme/phdhung
Facebook group : bit.ly/CreativeElectronic
Contact: Magnetron0989821611@gmail.com
Phone: 0989821611
Hope you enjoy my videos and projects. Like, share and don't forget to subscribe to my channel. one more thing, thanks to everyone, my channel has reached 100K subscribers.
#Inverter
#2000W
#DIY

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10 янв 2021

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Комментарии : 193   
@PhdHung
@PhdHung 3 года назад
If you like my video, give me a cup coffee. Thank you very much. Donate : www.paypal.com/paypalme/phdhung Facebook group : bit.ly/CreativeElectronic Contact: Magnetron0989821611@gmail.com Phone: 0989821611
@foxadvent
@foxadvent 3 года назад
Part 2 and part 3 please also with the diagram thnk ur the best sir.
@gmakarestov
@gmakarestov 3 года назад
Hey mate Thanks or the nice videos, I’ve learned a lot. I think that we will be happy if you can show as how to make transformer up to 5000w for 48vDC All the best
@makaitate6463
@makaitate6463 3 года назад
Sorry to be so off topic but does anyone know a method to log back into an instagram account?? I was dumb lost my password. I would love any assistance you can offer me
@augustusedgar6835
@augustusedgar6835 3 года назад
@Makai Tate Instablaster :)
@makaitate6463
@makaitate6463 3 года назад
@Augustus Edgar Thanks so much for your reply. I got to the site through google and Im trying it out now. Looks like it's gonna take a while so I will reply here later when my account password hopefully is recovered.
@adebesingbolahan9749
@adebesingbolahan9749 3 года назад
This is one of the very few informative and educative channel on RU-vid. I hope more engineering students would learn from your practical skills..
@amirmahdisalari3528
@amirmahdisalari3528 3 года назад
Thank you very much my friend for the great project
@PhdHung
@PhdHung 3 года назад
Next project I will create a sine HF 2000W inverter. This is an inverter using a pulse transformer, I use 2 50mm toroidal cores. Stage 1: The 12V voltage from the battery will be boosted to 350VDC with the pulse transformer. The oscillator is SG3525 Stage 2: The voltage of 350VDC will be converted to 220VAC using H bridge and EGS002. The LC filter will convert the voltage from the H-bridge to a sine 220VAC. The efficiency of this circuit is 92%. This is part 1, This video has 3 parts, I will upload the video soon.
@sriparameshwariharvestersu8148
@sriparameshwariharvestersu8148 3 года назад
Copper wire length bro
@vinodvinees1629
@vinodvinees1629 3 года назад
All the Best
@nitrousman8882
@nitrousman8882 3 года назад
Can this easily be scaled up?
@manoftheday1
@manoftheday1 3 года назад
Nice one thanks for the eagle pcb file of some days ago, God bless.
@ErfanRv
@ErfanRv 3 года назад
Can you add core material information? like permeability and it's properties? ferrite or iron powder and if it has internal air gap?
@en2oh
@en2oh 3 года назад
is there any advantage or disadvantage for that matter to increasing the secondary winding number of turns to allow for more than 2 turns on the primary? It seems less than complete to have only 1 or 2 turns on the primary (even though I realize that ratio will create the desired step up effect)
@00000005547
@00000005547 3 года назад
Is there something preventing one from running this boost section on 24v rather than 12v? The IRF3205 should handle the 24v I would imagine. Would be awesome to make a dual voltage inverter. 2000W at 12v and 4000w at 24v?
@nwaigbo3
@nwaigbo3 3 года назад
Sir, can you add a link of the right toroidal ring, because getting the right toroidal ring suitable for transformer is always the issue
@amirmahdisalari3528
@amirmahdisalari3528 3 года назад
The best channel on RU-vid is your channel
@ministeriomundialliberando8403
@ministeriomundialliberando8403 2 года назад
Thank you very much. May I ask if the glue you are using is conductive or non and if it is not conductive, does not it affect the efficiency of the core, please.
@BZ-Electronic
@BZ-Electronic 3 года назад
Can you manufacture a hot air device for decoding of the screws and microcomputer components that control the air and control the temperature like the air sold at the lowest cost?
@amirmahdisalari3528
@amirmahdisalari3528 3 года назад
You explained very well the Litz wires, you said how many wires we have to use because it is not possible to prepare Litz wires here ‌
@pierpa_76pierpaolo
@pierpa_76pierpaolo 4 месяца назад
I need a 'stator winding of at least 800 W (220 VAC). The 'ideal would be to get to 8000 W. What do you recommend?
@joselb6720
@joselb6720 3 года назад
It will be interesting to see the videos
@wellermeneses
@wellermeneses 10 месяцев назад
for 48v input, how many turns on the primary? Thank you, your videos are wonderful....
@mobilesurgerybd
@mobilesurgerybd 3 года назад
Very helpful Post
@frankwilliamabagnale8048
@frankwilliamabagnale8048 3 года назад
This what i'm waiting for 😆
@PhdHung
@PhdHung 3 года назад
@kAUTTIN
@kAUTTIN 3 года назад
thanks for the instruction, can this video inductor be the same for use in your nobreak apc 48v x 2200w no-load video?
@nandeepkhajuria2326
@nandeepkhajuria2326 3 года назад
Wow really like this project and I hope to make this but I cannot find torido in whole India
@anandgupta3814
@anandgupta3814 3 года назад
Sir, I have iron dust toroid core same dimension and green colour can I used in place of PC40.
@mesquitamk1681
@mesquitamk1681 3 года назад
friend do you have video on how to calculate toroidal or square ferrite for a project of a welding inverter
@MuhammadDaudkhanTV100
@MuhammadDaudkhanTV100 3 года назад
Excellent
@8241787
@8241787 3 года назад
Good afternoon: friend, will it be possible to tell me when the second part of the video is going to do? please
@Dc_tech386
@Dc_tech386 Год назад
I have the same size core and color I followed your instructions but the I can’t get any voltage on the secondary wire and the mosfet just keep blowing up from 8khz yo 200 kHz I try every kHz and the same ic I use for low frequency inverter I just changed the capacitor to get the higher frequency and the mosfet keeps blowing and smoking but when I use it back on the low frequency transformer it works but not with ferrite core I use tl494 ic and I only get 3volt on the secondary wire i even use a inverter ferrite core and same thing and when I check the ic pwm frequency on the inverter is 23 kHz i then use same 23khz and the mosfe blow up like a boom and when I check the oscilloscope the phase or checking when the frequency reach 6 kHz I try 61 ic of the same tl494 and all frequency crashing in pull push so sometimes is wrong with the 1000 ic I both for the my mppt replacement
@ramkumarnanu1171
@ramkumarnanu1171 3 года назад
how to calculate the inductor or choke value for each capacity like 750VA & 1250VA?
@solapowsj25
@solapowsj25 2 года назад
Aside from wire gauge and number of strands, it's important to ensure inductance value, as for example, an inductance at 50 Hz for a 1500 watt motor (load).
@observenotify8604
@observenotify8604 Год назад
Child play toy.
@josepeixoto3715
@josepeixoto3715 6 месяцев назад
eh eh eh not 50 Hz; that will give only 10 watts at 50 hz and overheat too; that is for high frequency, 20000 to 50000 hz
@Zebra_Paw
@Zebra_Paw 3 года назад
Very nice!
@PhdHung
@PhdHung 3 года назад
Thank bro.
@Zebra_Paw
@Zebra_Paw 3 года назад
@@PhdHungi guess next video will be for making an inverter from it
@SAGALATEKNIK
@SAGALATEKNIK 3 года назад
Hade mang 👍
@8241787
@8241787 3 года назад
Can you tell me where I can get part 2 and 3 of the video? please
@dakshji1428
@dakshji1428 3 года назад
Nice bro
@nammon7380
@nammon7380 Год назад
ถ้าต้องการใช้แรงดันอินพุท24v ต้อง ใช้ลวด ไฟหลัก กี่รอบครับ
@dalenassar9152
@dalenassar9152 2 года назад
If the wire is insulated, how do you make electrical connections to the ends???
@engineersarfrazahmed2609
@engineersarfrazahmed2609 Год назад
Sir can we use 24 volts instead of 12 volts, please suggest
@wiesawbaranowski3935
@wiesawbaranowski3935 2 года назад
Witam, dla mnie trafo jest czarna magia i pytanie do Panów tu obecnych czy rdzen o wymiarach 140x70x25 nadaje sie na zrobienie transformatora.Jest to rdzen po dławiku z falownika ? dzieki pozdrawiam jest to rdzen ferytowy okragly zamkniety duzo wieksz od tego na filmie
@woodglue2648
@woodglue2648 3 года назад
Thanks sir but how much time consume next part
@josepeixoto3384
@josepeixoto3384 Год назад
what length of the LIZ wire on the 65 turns?
@en2oh
@en2oh 11 месяцев назад
aren't those ferrite toroidal cores? Will they even work in this application?
@vasileroberto1165
@vasileroberto1165 2 года назад
BRAVO MESTERE SUCCES
@user-bk7tu5my4u
@user-bk7tu5my4u 3 года назад
Good whrek my brazr
@tienmanh5229
@tienmanh5229 3 года назад
nice, bro. Please make the 4kw version
@homeelectronic1775
@homeelectronic1775 3 года назад
Hi. It is possible to use 8 instead of 4 MOSFET or igbt. Please advise. Is it not necessary to use a snubber in your HF circuit to protect MOSFET or igbt due to high power?
@PhdHung
@PhdHung 3 года назад
DC-DC uses 12 mosfet IRF1404. H-Bridge uses IGBT, I don't use snuber.
@homeelectronic1775
@homeelectronic1775 3 года назад
@@PhdHung Right. I talked about part H where you used 4 igbts. What change should we make in the circuit if we use 8 MOSFETs or igbts instead of 4? Because when I use 8 MOSFETs, there is a problem in my circuit. And snuber circuit for protection in part H to protect MOSFETs or igbt.
@tuanngominh2307
@tuanngominh2307 3 года назад
Khi nào rảnh làm bằng IGBT thử xem. Hóng
@PhdHung
@PhdHung 3 года назад
tính dùng igbt cho phần cầu đó bạn.
@jlinn5065
@jlinn5065 2 года назад
Hi Friend, Do you have test results of this transformer?
@PhdHung
@PhdHung 3 года назад
Hello everyone, all of my projects are free. Thank you everyone for watching my video, Where are you from ?.
@AYUSH-lc6bn
@AYUSH-lc6bn 3 года назад
I am from Ahmadabad Gujarat 👍👍
@wechselrichterschaltungen
@wechselrichterschaltungen 3 года назад
Aus Deutschland.......viele grüße.....
@jpjp8964
@jpjp8964 3 года назад
INDIA
@Infinity-electronic
@Infinity-electronic 3 года назад
MYANMAR
@alonsogonzalez7992
@alonsogonzalez7992 3 года назад
Here, from Panama.
@anditoba4096
@anditoba4096 2 года назад
How to calculate primary wire with strand wire?
@nasirkhan2875
@nasirkhan2875 3 года назад
Whats material did you use for joining two cores? And can we use thin dc wires for making litz wires or only insulated wires will be required bro
@electricalandelectronicswo8600
@electricalandelectronicswo8600 3 года назад
,1000 smps plzz trodial core clera calculation trasfarmar plzz
@MahatmaMichael
@MahatmaMichael 3 года назад
I like background music - what is it?
@user-sc7zh9yv4e
@user-sc7zh9yv4e 3 года назад
مشكور اخي كم قدرة التحمل عند وجود حمل
@tuuljargal2629
@tuuljargal2629 3 года назад
Super
@PhdHung
@PhdHung 3 года назад
@thamaya848
@thamaya848 3 года назад
Do you have workshop at home or have seaparate shop outside home
@xtrimpower1875
@xtrimpower1875 3 года назад
How can one make it to use 24v?
@sweetali4578
@sweetali4578 2 года назад
What is the core number of this toroidal core..??
@Davidslabofficial
@Davidslabofficial 3 года назад
Awesome awesome
@PhdHung
@PhdHung 3 года назад
@Davidslabofficial
@Davidslabofficial 3 года назад
@@PhdHung ❤️
@nammon7380
@nammon7380 Год назад
ได้โปรดช่วยชี้แนะ ให้ทีครับ
@alexstone691
@alexstone691 3 года назад
Why would you need to worry about skin effect when mains frequency is 50-60hz?
@PhdHung
@PhdHung 3 года назад
No, it works at ~ 100KHz
@user-Urala
@user-Urala 3 года назад
@@PhdHung transformers 380v? do you want a frequency of 100kHz, not 25khz as usual?
@PhdHung
@PhdHung 3 года назад
@@user-Urala Yes, this core is of high quality, it can work at 200Khz without any problem.
@obibikwedesmond2137
@obibikwedesmond2137 3 года назад
Higher frequency means lesser winding from calculation..if u notice his his video, wen he worked wit 35khz he used 3:0:3 for pri and about 90 - 96 turns for sec.. Now its 2:0:2 for pri and about 60+
@user-Urala
@user-Urala 3 года назад
@@PhdHung you will need a very powerful control for mosfets. and the mosfets themselves, probably 12 pieces at least, on one shoulder.
@electronicshomepolley8054
@electronicshomepolley8054 3 года назад
What frequency did u use
@PhdHung
@PhdHung 3 года назад
~ 100Khz bro
@toaderviciriuc6944
@toaderviciriuc6944 3 года назад
Ok felicitari
@CkmTronik
@CkmTronik 3 года назад
I like
@electronic7979
@electronic7979 3 года назад
👍
@ganeshayom2995
@ganeshayom2995 3 года назад
perfeckto,,,,,,
@marapicture4610
@marapicture4610 3 года назад
Part 2please?
@agenorhalter5419
@agenorhalter5419 3 года назад
Cadê a 2 parte
@AYUSH-lc6bn
@AYUSH-lc6bn 3 года назад
Make video on bldc motor and bldc sensorless motor 👍👍
@PhdHung
@PhdHung 3 года назад
ok bro.
@AYUSH-lc6bn
@AYUSH-lc6bn 3 года назад
@@PhdHung thanks 👍👍
@emmanueloffiong4652
@emmanueloffiong4652 Год назад
You haven’t shown the calculations aspect of how you got your “65 turns”.
@tunethonesavanh3876
@tunethonesavanh3876 3 года назад
Why you got so thick where you get them from
@PhdHung
@PhdHung 3 года назад
thick?.
@flycamvinhson9822
@flycamvinhson9822 3 года назад
A có công thức tính tiết diện dây ko ạ
@PhdHung
@PhdHung 3 года назад
xem mấy clip trước đó nhé. có đó
@homeelectronic1775
@homeelectronic1775 3 года назад
Hi. Very nice projects. Professional
@PhdHung
@PhdHung 3 года назад
Thanks
@aperteoverde6254
@aperteoverde6254 3 года назад
I'm feel cool like600 !!
@kdcreativity6201
@kdcreativity6201 3 года назад
Do yo have a shop??
@PhdHung
@PhdHung 3 года назад
No bro
@electronicshomepolley8054
@electronicshomepolley8054 3 года назад
I can see u use this for the input and output 12*10^8/4*2000*1500*4.09 given 2.44 turns and 339*10^8/4*2000*1500*4.09 given 69turns mark me if am correct boss
@PhdHung
@PhdHung 3 года назад
exactly.
@electronicshomepolley8054
@electronicshomepolley8054 3 года назад
waiting for de h bridge circuit how to convert 339dc to 220 ac
@PhdHung
@PhdHung 3 года назад
ok
@user-uy6vh6ol6f
@user-uy6vh6ol6f 3 года назад
Чувак, на одном кольце N 87 50х30х20 намотано 16 витков первички эмальпроводом 4мм2(D 2,26) , 16 витков с отводом от середины вторички, проводом пв-3 со снятой изоляцией и надетой термоусадкой, работает в сварочном инверторе полумосте на частоте 58кгц при длительном токе 80а, и никакого литцендрата, нагрев допустимый, стоит конечно в обдуве.
@markhill9275
@markhill9275 10 месяцев назад
Food for thought, 2000w @ 12v, apply ohms law and i see a problem!
@dalisio56
@dalisio56 2 года назад
sempre otimos videos ,
@jaynikode4595
@jaynikode4595 3 года назад
Brother primary wire
@wildanamudy7077
@wildanamudy7077 3 года назад
Nice bro....
@PhdHung
@PhdHung 3 года назад
Thanks
@thienphucnguyentrung2889
@thienphucnguyentrung2889 3 года назад
7:30 dây này tên là j ạ
@ucuc4030
@ucuc4030 3 года назад
Lõi này anh mua ở đâu vậy ạ?
@PhdHung
@PhdHung 3 года назад
Trên shopee đó bạn, rẻ rề à. 30K/ 1 lõi.
@ucuc4030
@ucuc4030 3 года назад
@@PhdHung anh cho em xin link với ạ em cảm ơn♥️
@PhdHung
@PhdHung 3 года назад
@@ucuc4030 bạn tìm lõi ferit D50 nhé
@ucuc4030
@ucuc4030 3 года назад
@@PhdHung Em cảm ơn anh nhiều ạ♥️♥️♥️
@dakshji1428
@dakshji1428 3 года назад
Please make plasma ball please bro
@jaynikode4595
@jaynikode4595 3 года назад
Sir primary wire diameter please
@PhdHung
@PhdHung 3 года назад
~4.5mm
@quanghoang04
@quanghoang04 3 года назад
👍👍
@abulhassanqadri00
@abulhassanqadri00 3 года назад
Sir indector number please?
@PhdHung
@PhdHung 3 года назад
PC40 D50 ferit core
@abulhassanqadri00
@abulhassanqadri00 3 года назад
@@PhdHung thanks you sir
@anjumali1854
@anjumali1854 Год назад
I am from Mexico. Your videos are good. But you don't share its circuit diagram. You don't even charge the price. Kindly complete it. Thanks bro.
@HanhLe-ve5qs
@HanhLe-ve5qs 3 года назад
Nhận sửa inveter ko bạn?
@PhdHung
@PhdHung 3 года назад
có bạn à.
@tomg8069
@tomg8069 2 года назад
Bad design-short wire shall have big surface and cover as much core as possible. You should twist it but wire around the core. Nothing mentioned about inductance calculations
@MARCOS88607
@MARCOS88607 3 года назад
Make tv main board transformer to rewind transformer
@PhdHung
@PhdHung 3 года назад
here ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-vkatUkbLCcA.html&ab_channel=Homemade102
@MARCOS88607
@MARCOS88607 3 года назад
@@PhdHung How copper number in use transformer
@MARCOS88607
@MARCOS88607 3 года назад
Please reply and return make transformer
@valdigamer7434
@valdigamer7434 3 года назад
Almost look like souer inverter coil
@PhdHung
@PhdHung 3 года назад
yes, red suoer, 2000W.
@davidguimaraesgto
@davidguimaraesgto 3 года назад
Tóp
@amirmahdisalari3528
@amirmahdisalari3528 3 года назад
Put more of this project in the channel
@mxraihan
@mxraihan 3 года назад
😉
@jonsoninversorescaseiros7089
@jonsoninversorescaseiros7089 3 года назад
Nunca!
@muratyasar7916
@muratyasar7916 3 года назад
Süper What ?
@samaajakitamembayarpajakke2074
@samaajakitamembayarpajakke2074 3 года назад
😁
@mustafaozturk3647
@mustafaozturk3647 3 года назад
2000w 🤔
@PhdHung
@PhdHung 3 года назад
yes
@user-bh3tp1ez5m
@user-bh3tp1ez5m 3 года назад
Менее 100 watt,2000/20=100!
@johanwahyudi8508
@johanwahyudi8508 Год назад
Bertele tele
@HentaizerZ
@HentaizerZ 3 года назад
Жесть! Гальваническая развязка в стиле "и так сойдёт"...
@bisnetodeportugues
@bisnetodeportugues 3 года назад
These Ferrite Taroides are very difficult to find here in Brazil. I prefer not to do that. Earn More Money Making Inverter. inverter is better than inductor.
@PhdHung
@PhdHung 3 года назад
In my country, buying it is very easy. :D
@bisnetodeportugues
@bisnetodeportugues 3 года назад
@@PhdHung i live very far from china. I can't use a component like this to make an inductor.
@rembodelon4264
@rembodelon4264 3 года назад
Tidak jelas apa tuiuan alat ini broo tdk sampai ke tahap pembuktian😁😁😁
@PhdHung
@PhdHung 3 года назад
It is a transformer
@zayzablay2958
@zayzablay2958 3 года назад
Ini namanya trafo toroid klo di Indonesia bro. Fungsinya untuk merubah tegangan dari besar ke yg ke kecil, yg di sebut jg voltase. Dan trafo toroid yg di buat di video ini adalah trafo yg bisa mengangkat tegangan yg lebih tinggi lg. Semakin besar ukuran kawat yg di gunakan maka semakin besar pula arus/watt yg di hasilkan bro. Dan tuan dhung ini memberikan contoh pembuatan trafo step up dengan buatan sendiri karena untuk pabrikan tidak akan membuat trafo yg seperti ini. Salam ngoprek bro by warga +62 😁
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