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How To Make An Induction Gun (Bolt Heater / Buster) 

Schematix
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Link to wiring diagram & STL file for 3D printing the handle: drive.google.c...
Parts ordered from eBay.
Use the following lines to search for the components I used in the video:
"ZVS induction heater 1000w" - Induction heater with fan, 12-36VDC, 20A
"Switch power supply 24v" - Power supply, output 24VDC, 33A
"buck converter lm2596 adjustable" - Buck converter. Used to drop the voltage from 24v to 12v to drive the relay & LED
"12v 40A relay" - Basic automotive style 12v relay (recommend buying a 24v relay because it would eliminate the need for the buck converter. Note: if doing the aforementioned replace the
1kohm LED resistor with a 2.2kohm resistor)
"1/2watt metal film resistor" - (either 1kohm if using the 12v buck converter, OR 2.2kohm if running the LED directly from the 24v PSU)
"push on-off latching switch" - basic latching switch
"5mm LED mount bezel" - used to mount a 5mm led to the enclosure
"5mm led red" - The LED I used was rated for 3.2~3.8v and a max current of 20ma
"8GA wire" - Insulated 8gauge copper wire (I used about 3meters (or 10ft) total length)
"c14 socket" - look for a C14 socket with an integrated fuse holder.
"5mm fiberglass sleeving" - I bought sleeving with an internal diameter of 5mm. Buy about 2meters (6ft) worth (its cheap)
"Split Conduit" - Split cable sleeving to fit over the 8GA cables that go to the handle (20mm or bigger dia, 1.5m long)
"female spade terminal crimp yellow" - Used to connect the 8ga cable to the relay.
"3 core mains cable" - I used less than 0.5m (1.5ft) rated for 240vac, 10amps
"cable gland PG9" - quantity: 4
Optional:
"5mm copper tube" - 5mm dia, 500mm long (1.5ft) I used this to make the 2nd smaller coil in the video
Music: Say Yeah - Topher Mohr and Alex Elena: • Say Yeah - Topher Mohr...
- SCHEMATIX -

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15 авг 2024

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Комментарии : 477   
@Schematix
@Schematix 5 лет назад
Verbal typo at 19:52. To clarify: THIS induction heater won't heat non-ferrous metals. It's just not powerful enough. For heating non-ferrous metals like alloy, brass.etc you need a more powerful induction heater and also the coil frequency plays a major role when heating non-ferrous metals. Sorry for any confusion! - SCHEMATIX -
@JAKOB1977
@JAKOB1977 5 лет назад
Nice build.. I am a noob on the matter and its more the concept that appeals to me... so pick up a cheap edition that cost around 3.5USD and been playing with it the last couple of days,. i.imgur.com/6lMr8mP.jpg Was planning to make some recording with thermal to show how the heat transfers and I atm I run it on an adjustable power bank that tops out around 80watt, but for proof of concept and small metal pieces its work brilliantly.. form a 3.5USD product it is able to make fx a 5mmAllen Key completely red glowing, solely from a USB(DC) powerbank.. DP my bad. Have you validated what kind of watt you are able to deliver with your setup and if it's loyal to spec' hence 1000w. would be very easy to put a basic watt-screen in your big casing and also give you a good indication when its in fact heating and when your holding it ideally on the mark' as that can vary greatly and here that amp current-info value is a good indication, for when its done heating and close to topvalue as it will then start to go down' and you don't have to hang butt naked in no mans land, if its heated or not or start looking for glowing identification' that can be difficult to see under some scenarios.
@jameswright528
@jameswright528 5 лет назад
I'm pretty sure it will heat up the brass and aluminium. Please do a follow up video testing it.
@michaelfitzsimons6173
@michaelfitzsimons6173 4 года назад
@@jameswright528 q
@michaelfitzsimons6173
@michaelfitzsimons6173 4 года назад
@@jameswright528 àbbaßongß
@JAndrioli
@JAndrioli 4 года назад
sooo much better to simply buy an induction cooktop and transform it into a gun. Get one second-hand, it's commercial grade and often 1800W or more. Also you get power control built into it . . . these "build" videos just dont make sense
@kkuenzel56
@kkuenzel56 5 лет назад
Those inductive heaters were just coming on the scene when I retired from being an automobile mechanic 11 years ago. Would have loved to try one. Being a Technician in Michigan, a torch is an essential tool.
@ryankeane9517
@ryankeane9517 5 лет назад
i still carry a blow torch (often i dont have access to power)
@bryanst.martin7134
@bryanst.martin7134 5 лет назад
What!? It's not like you are driving around in salt water... Actually in Fl we do, but Yankeemobiles are rolling Rust.
@awolslaboratory1388
@awolslaboratory1388 5 лет назад
Same here. We had one made by OTC. Was like $3500 back then. I was a full time mechanic in Wisconsin and it worked like a dream on brake fittings. Faster and safer than a gas touch.
@ATLTraveler
@ATLTraveler Год назад
Are u gay?
@kcuhc84
@kcuhc84 5 лет назад
This is great. These things are commercially available at a very high price. If memory serves they are called nut busters or something equally creative.
@brianhaygood183
@brianhaygood183 3 года назад
$188, so you are saving something, but the parts he is using would cost well over $100.
@easytrick3107
@easytrick3107 2 года назад
👍👍👍👍👍
@weldyboyr3494
@weldyboyr3494 Год назад
Great job, 30g of steel from 20 to 400 grades C for 60 sec . Excellent power: 450J kg-1 K-1 for 60 sec = 5400J (Ws)/60sec= dizzying 90W.
@johnwick7175
@johnwick7175 5 лет назад
You can certainly induction heat non-ferrous metals like brass aswell. While not as effective as iron or steel because of no heating due to hysteresis losses and relatively low resistance in the material itself, it's definitely possibly, what really matters is if the work piece is conductive or not.
@absalomdraconis
@absalomdraconis 5 лет назад
Yep, you could even induction-heat salt water if you really really wanted to.
@jamespowell3712
@jamespowell3712 5 лет назад
I think he said that didn't he? You would just need more heat.
@rhiantaylor3446
@rhiantaylor3446 4 года назад
Yup, you really want a lossy or slightly resistive conductor and it just happens that many ferromagnetic metals fit this description.
@savvysprocket
@savvysprocket 3 года назад
Not sure why I've never had the thought to build one of these. I can't tell you how many times I've anxiously used the torch in an area on a vehicle that I shouldn't have. Great video!
@contomo5710
@contomo5710 Год назад
pro tip to make this just a tad bit better, move the capacitors closer to the coil at the handle bar, the current resonates between capacitor and coil, only a little gets added by the mosfets, the way you have it right now, all the current is circulating in the cableling to the handle aswell! if the capacitors are right next to it, it will work better and be more efficent. also edit, at these frequencies (likely around 100khz, the more caps the lower the frequency) 10sqmm wire isnt the same as 10x1sqmm (skin effect) use multiple thinner strands.
@TheLeverHunter
@TheLeverHunter 5 лет назад
Good job, I like the project and the fact you kept the video simple. You did not waste time on explaining the entire theory.
@jeremyhinken3365
@jeremyhinken3365 5 лет назад
You could crimp a ring terminal onto your 24 volt output wire for connecting to the power supply and not have to "split" the wire, more secure connection as well. Nice job!
@shanefrank3281
@shanefrank3281 4 года назад
Yeah, they are over $400
@madscientistlife
@madscientistlife Год назад
While you didn't actually make an induction heater you did show how to reconfigure and re-purpose one very well. I found this video after watching a tool demonstration for this tool by a manufacturer who wants over $600(USD) for it. I figured thier profit margins are pretty high as well as the 3rd party who likely manufactured it for the seller to slap thier sticker on it and call it thiers. Anyway great job man! I sincerely appreciate the information brother. Liked and subscribed.
@dalenassar9152
@dalenassar9152 2 года назад
I am working on ways to switch the ZVS on and off. I have found two simple methods which need only low current/voltage (100mA range) to turn the driver on and off with a low-power bjt (TO-92) transistor. Testing will be finished in a few days. Thanks for the tip on the fiberglass sheathing. BTW: the output of the ZVS is PI x Vin. GREAT VIDEO!!!
@paradiselost9946
@paradiselost9946 Год назад
not sure if were on teh same wavelength but i modified the ZVS itself with some 2n2222 drivers, slam the gates hard and keep them saturated. rather than the lousy 5w resistor they standardly use. problem with ZVS is they dont like suddenly changing component values. things like, perhaps, sticking large bolts into coils whilst running. that ALWAYS resulted in fets EXPLODING on me... no smoke. no heat. just shards of epoxy encapsulation suddenly sprayed across the room. putting stuff in the coil THEN powering up was fine. they only like steady constant loads. abrupt changes whilst running... BOOM.
@akhtaralimalik989
@akhtaralimalik989 3 года назад
I highly recommend your clear presentation of this video . Very clear voice , nicely done ✅ Thanks , keep up the good work David Malik
@AlphaMachina
@AlphaMachina 5 лет назад
Brilliant idea. I was enthralled throughout this entire video. Subscribed!
@BonesyTucson
@BonesyTucson Год назад
Good stuff. I love that everyone across the world speaks fluent Dremel :)
@ratgreen
@ratgreen 5 лет назад
I'm literally in the process of making my own. I got a 48v version and a big psu. And a 48v relay. Nice handle. I'll be stealing that. Mine heats up an m10 bolt I about 10 seconds. You I've got it so my psu is always on and then the relay applies the power to the circuit board when I press the button. The problem with leaving the circuit board constantly connected is in the few seconds it takes for the psu to fully turn on. The circuit kicks in, doesn't have enough power to start oscillating and pretty much makes a direct short and blows itself up. Just in case anyone is thinking of making their own.
@ggenergyarthurmiller5963
@ggenergyarthurmiller5963 5 лет назад
I have had the same problem and the cure is t have an instant 24 volts available. A two stage relay is the cure. The first stage engages when the power supply turns on and the second engages when the voltage reaches 24 volts.
@hardkore360
@hardkore360 3 года назад
would a capacitor large enough and rated for the voltage remedy this? it would be able to hold the charge and then release it on demand.
@policedog4030
@policedog4030 5 лет назад
Looks like just the thing to remove the bolts holding a vintage pickup bed to the chassis - after fifty years the originals won't budge and better than a torch near the fuel lines. Just the perfect amount of demonstration and explanation too!
@Schematix
@Schematix 5 лет назад
Glad to hear you found the video helpful :)
@fizzyplazmuh9024
@fizzyplazmuh9024 3 года назад
Really love it. Watched my nephew a few weeks ago strip the head on his drain plug while refusing any advice. He couldn't have resisted a tool this cool though. Adding to the to do list now.
@user-yg5oc4np4r
@user-yg5oc4np4r Месяц назад
You can use the power suply as an induction heater after removing the rectfire and step down the transformer and making the resonator. Thanks.
@fixins
@fixins 4 года назад
I like it! Very cool design. Living in the north eastern US, everything automotive is rusted solid in a matter of hours. If I made one myself, I'd like to integrate a momentary switch into the handle to throw the relay as I'd be afraid forgetting it was running might cause a meltdown.
@fredbloggs4829
@fredbloggs4829 3 года назад
Hi mate. The buck converter was a bit of overkill where a single resistor would have done just as well. Great project, I like the fibre glass sleeve idea.
@anthonyvolkman2338
@anthonyvolkman2338 5 лет назад
I love ZVS drivers and induction heating!
@k1ngad1
@k1ngad1 Год назад
Just watched this , I must say, thank you very much ..... and now for the shopping list....... subscribed .keep up the good work , thanks again 👏👏👍
@andrepoelman416
@andrepoelman416 5 лет назад
Nice project and presented very informative and entertaining. I can say in all honesty that I've learned something by watching your video.
@Schematix
@Schematix 5 лет назад
Thanks for your encouragement! :)
@kylegordon
@kylegordon 3 года назад
This is great, thank you! I had the misfortune to have a need to remove a nut from a 40 year old suspension strut in an enclosed fibreglass space. I had nothing that would work since it needed held in place by a 9/32" crescent spanner whilst a 9/16" ring spanner tried to unsieze the nut. Suffice to say the tiny chamfer started to round off first. My local garage lent me their induction heater, and after a few heating cycles and penetrating fluid, the nut came off with no struggle at all. The induction heater is an absolutely fantastic tool for anyone working on classic cars. I'll be building one shortly :-)
@dz1sfb
@dz1sfb 10 месяцев назад
Nice video and good explanations. I got a chuckle out of your shudder to mention an imperial dimension. You could have stated 12.7mm. LOL
@RoadRunnerMeep
@RoadRunnerMeep 5 лет назад
Great product, seen these before and for mecahnics they're awesome. Seized bolts are a nightmare and saves you messing around with a torch
@johnricci4511
@johnricci4511 5 лет назад
Seems to me that you could take a thrift store induction cooker (usually 1800w) and just run the output intended for the original coil to a handset/coil setup.
@grandenauto3214
@grandenauto3214 4 года назад
that's what I'm going to try this afternoon...
@angelr6524
@angelr6524 4 года назад
@@grandenauto3214 so what happened ?
@grandenauto3214
@grandenauto3214 4 года назад
Talon Mckay it’s still sitting there waiting for me.... I’m going to do it!
@TheMacheteFiloso
@TheMacheteFiloso 4 года назад
@@grandenauto3214 tell us how it goes please.
@JoeyArispe
@JoeyArispe 4 года назад
Are you talking about a heat plate?
@beduiini
@beduiini 4 года назад
Superb! Excellent video! Very informative, no nonsense just pure information. Thank you! :)
@akhtaralimalik989
@akhtaralimalik989 3 года назад
Yes indeed, Excellent presentation and a nice clear speech . Those Asians cold learn from this guy how to make videos .
@DanBowkley
@DanBowkley 5 лет назад
Measure the resistance of the 12v relay coil, put an equal resistor in series with the coil, presto now you have a 24v relay.
@pipercolt1963
@pipercolt1963 4 года назад
can i use an automotive 12v relay for 110 vac at 2a on the contacts? also thanks for the tip
@Ragnar8504
@Ragnar8504 3 года назад
@@pipercolt1963 Most likely not a good idea, no!
@MetaalMeerkat
@MetaalMeerkat 5 лет назад
Are you cooking that egg or deep frying it?
@andrewsmall6568
@andrewsmall6568 5 лет назад
Kewis...... Need some pommes to cook a decent brekkie
@WiPri0371
@WiPri0371 5 лет назад
Thought something similar
@shadowraven1679
@shadowraven1679 4 года назад
paused it as soon as the egg hit the frying pan to see if anyone else thought it lmao
@boblewis5558
@boblewis5558 4 года назад
@@andrewsmall6568 Apples!? With fried egg? Snorkers surely?
@dylanwestphal3582
@dylanwestphal3582 3 года назад
I appreciate the way you use the heat-shrink to close off the soldering. You never see that in these videos \m/
@dylanwestphal3582
@dylanwestphal3582 3 года назад
And then the crimp-joint XD - spot on
@EsotericArctos
@EsotericArctos 5 лет назад
This is a fantastic little tool. I could do with something similar when replacing the AFR sensor on the car. I would add protection to the Relay to prevent Back EMF from damaging the Buck Converter. Unfortunately this is not a good DIY project in Australia due to our laws about mains power and requiring a qualified electrical contractor to do any wiring. Unfortunately, no matter how talented someone is, this makes it prohibitive to do as DIY here. Thanks for the informative and well laid out presentation video. That insulation twisting trick works really well on finer gauge cable as well. I recommend it as not only does it twist the cable well, it avoids oils from the skin getting on the cables.
@godfreypoon5148
@godfreypoon5148 3 года назад
Ha. How about fck that regulation for a joke.
@EsotericArctos
@EsotericArctos 3 года назад
​@@godfreypoon5148It sucks a bit, especially when I know what I am doing. Everything, whether it be a simple light switch or a full re-wire, needs a certificate from a 'qualified' electrician and is registered with the appropriate authority. That's the way it works in Australia. Even bloody putting a plug on an extension lead needs a qualified electrician, though most wont do it due to laws about needing molded plugs now.
@godfreypoon5148
@godfreypoon5148 3 года назад
@@EsotericArctos Ah, I thought you were referring to the garbage about non-sparky-ticket-persons not legally being able to touch anything that operates at mains voltages (i.e. appliance internals). This one they can enthusiastically install where the sun does not shine.
@u812green7
@u812green7 8 месяцев назад
Reloaders use induction heaters for annealing brass cases all the time.
@dannywood6842
@dannywood6842 5 лет назад
Nice video, I've been thinking of making something similar for a while. One thing you could have done differently is use a resistor instead of that buck converter for the relay power supply, as you are going 24->12 you just need a resistor the same impedance as the relay coil in series (of sufficient wattage).
@joee8417
@joee8417 7 месяцев назад
Or, put a diode in series with the 24vac and half wave 24ac=12vdc
@invisableobserver
@invisableobserver 2 года назад
So basically you created an electrical short which heats up like a vehicles cigar lighter? A few years ago I rebuilt the suspension on my vintage truck, it took a week of torching, lubricating and using long cheater bar to break loose one big rusted 60 year old bolt on the panyard bar in freezing cold winter outside.
@ronaldscott781
@ronaldscott781 Год назад
A cigar lighter heats up due to the coil resistance when 12vdc is applied, and it's coil is specifically made to withstand repeated heating. Induction heaters have no physical contact to the target material, and only heat up slightly. As seen in the video (17:50), the bolt reached nearly 800 deg F and the coil only 150 F.
@assadibnfourat2082
@assadibnfourat2082 5 лет назад
good morning dear friend... I love your presentations which are very profitable for everyone ... My most sincere congratulations for this excellent and kind work .. Good continuation
@darkshadowsx5949
@darkshadowsx5949 5 лет назад
Hello fellow viewer its a glorious day for everyone who's still breathing this delicious air.. Your comment is very excellent and deserves a brief round of applause from everyone watching this... amazing ... video. ..... Lmao i cant continue this over joyous comment to make fun of Assad. its cramping my fingers and i hate everything...
@harryhino2267
@harryhino2267 4 года назад
RE: 12V relay for 24V system, just measure the resistance of the coil and put a resistor of the same value in series with the coil. Make the resistor has the appropriate power rating though!! e.g. If the coil measures 200 ohm, put a 200 ohm/1W resistor in series.
@Jkauppa
@Jkauppa 3 года назад
you could turn that into resistance heater gun if you make the target area coil with thinner wire, or really hot metal glue gun if you have heating target or metal wire passing through the center
@_P0tat07_
@_P0tat07_ 3 года назад
A water pump with a heat exchanger would a be cool (no pun intended) addition
@btchllama
@btchllama 3 года назад
Great video mate, I was wondering if maybe you could make one of these that work of say a ready available 18v tool battery? It could maybe make a good video idea.
@timwells7983
@timwells7983 2 года назад
Excellent video! I’ll be making one of these soon. Thanks for all of the info.
@milthon57
@milthon57 4 года назад
Gonna make one for my car workshop. It will remove easily bushings and old rusty bolts and nuts. better than using a torch. great video
@haraldpettersen3649
@haraldpettersen3649 4 года назад
Milthon Chambi - A propper one cost 400 dollars new .
@j.dillner3301
@j.dillner3301 3 года назад
Use pan head screws in your handle instead of flat head screws in countersunk holes. Those screws will split your housing. Either counterbore or build up walls around your screw heads.
@stevehill4615
@stevehill4615 5 лет назад
luv the mousecateer ears whilst you were talking ----- sorry that's the background behind you.
@AlphaMachina
@AlphaMachina 5 лет назад
haha, I noticed that.
@str8up598
@str8up598 6 месяцев назад
Looks like you did just fine with that "inch" stock. Are you sure that's not 1/4" tubing? 😉 Great project....
@garryclelland4481
@garryclelland4481 5 лет назад
Lovely build , well crafted , liked and subbed .
@TheDemoexpert
@TheDemoexpert 2 года назад
Reminds me of a farmer making a utility equipment! why go through all this work and just modify a induction table top heater! Just disconnect the factory coil and add your homemade ray gun! your done!
@bennylloyd-willner9667
@bennylloyd-willner9667 5 лет назад
Good video, I don't think though you need to be so precise with decimals when telling the temp since it doesn't look like you changed emissivity between IR measuring a shiny bolt and then the insulation. It is more like temp on bolt = "pretty hot", and the insulation "not so hot"
@nutgone100
@nutgone100 3 года назад
Great, I’m half way through building one of these, mine is 2500w though & requires water cooling. I’m hoping to make it dual purpose & use it as a TIG torch water cooler too. My problem is power supply, it needs 48v @ 2500w. I also need to find a suitable enclosure for everything.
@goislucas
@goislucas 2 года назад
It works?
@pierre5325
@pierre5325 5 лет назад
Very enjoyable, thanks, and greetings form New Mexico.
@manitobaman5588
@manitobaman5588 2 года назад
Excellent teaching style sir.
@306champion
@306champion 2 года назад
What would it cost to build it?
@indratallesang8766
@indratallesang8766 3 года назад
Can this coil heat inner hole for make the hole more bigger??
@dalenassar9152
@dalenassar9152 2 года назад
Caution: One thing I have found is that some of these Chinese induction heaters use an IRFP064N (as well as IRFP260N) mosfets...these are only rated at 55v. With a 24v input, you will be applying over 75v to the mosfets, and they will blow! The 260's can handle an input to the ZVS driver of 60v. GREAT videos... how much trouble do you have with blown mosfets in your work???
@chrisosbourn596
@chrisosbourn596 4 месяца назад
If I were to eliminate the ac/DC inverter and for example use an 18v milwaukee big battery pack wich is straight DC, would I need to put a register or anything other than a fuse in between the battery and Moffett for induction? I want to build a mobile version that uses my milwaukee battery's from work, I already have the battery socket piece to adapt straight into Moffett.
@Tera_Hai
@Tera_Hai 5 лет назад
Alternatively you could have strung two relay's together in series for the coil and parallel for the contacts and doubled the amp rating of your control circuit or not hooked in the other relay up and effectively use it as a ballast.
@AlphaMachina
@AlphaMachina 5 лет назад
I thought about that myself.
@godfreypoon5148
@godfreypoon5148 3 года назад
Might be just very slightly maybe beneficial to put the tank capacitance up there in the gun right close to the coil. (edited for a milder, more soothing tone)
@Michigan_Tactical
@Michigan_Tactical 5 лет назад
½ inch is about 13mm
@just_noXi
@just_noXi 5 лет назад
How to make an induction heater: 1. buy induction heater.
@kenwinston2245
@kenwinston2245 5 лет назад
Har har har 😂 where innovation meets the old world.
@jak3yb0yknightly35
@jak3yb0yknightly35 5 лет назад
Where the fun In that 😅
@elchefe7701
@elchefe7701 5 лет назад
It's not even his video, he found it on the internet...
@hellojrod
@hellojrod 5 лет назад
Just buy one. The fun is heating stuff up.
@caddyguy5369
@caddyguy5369 5 лет назад
Ya, not exactly what I was looking for.
@SeanHodgins
@SeanHodgins 5 лет назад
Tons of useful information here. Would you have any insight into what it would take to heat brass bar? Less turns on the coil? Higher frequency? edit: I know you mention in the end it won't heat brass, but induction heaters are used to anneal brass bullet casings, and used to heat copper pipe for creating clean solder joints. I would guess by the use of eddy currents?
@Schematix
@Schematix 5 лет назад
While you certainly can use induction to heat those metals. The induction gun I built in the video has little on brass/copper. I think it's just not powerful enough. The manufacturer claims the unit is rated for 1000w. However, I've only got it to draw around 300w. If I stuffed the coil to the point it's bursting with metal then perhaps I'd be closer to the claimed 1000w. So in summery, I think a more powerful induction heater would be required for metals like copper/brass.etc Perhaps a future video?
@rhiantaylor3446
@rhiantaylor3446 5 лет назад
@@Schematix I was looking at ads for these inverters and noticed that the more honest of the so-called 1000w units claim to be usable at 53volts. That tells me that it will only deliver ~1000w if you use a ~50v supply. It also suggests that at lower voltages you are unlikely to need a 20a capable supply - as your own measured 300w consumption confirms.
@Schematix
@Schematix 5 лет назад
@@rhiantaylor3446 The induction heater I bought is rated for up to a max of 36v. So I think you'll be looking at a different model. I do feel that the power ratings are overinflated on most of these affordable induction heaters. And yes you probably could run a smaller SMPS. However, I prefer to run a 30amp SMPS @ 50% duty, rather than a 15amp SMPS @ 100% duty.
@Centar1964
@Centar1964 5 лет назад
@@Schematix It has to do with the frequency at which the induction is run at to which metals it will heat...
@typecasto
@typecasto 4 года назад
And here, we make an induction heater, using only a power supply, some 3d printed parts, and an induction heater.
@diypumpchanneljedovcela4069
@diypumpchanneljedovcela4069 5 лет назад
Induction heaters are able to heat up any conductive meterial. Not just magnetic materials.
@Schematix
@Schematix 5 лет назад
You are correct, however, this induction heater isn't powerful enough to heat non-magnetic metals.
@aslerunarborgersen5175
@aslerunarborgersen5175 7 месяцев назад
Hi this video is some years old, but if you (or others) still read, I have a question about this.I have an induction stove with a broken glass top, can I connect two wires from the input on the induction element to a smaller coil to make it flexible, like yours? Or is it dangerous since it's 240 volts?
@sparrow1882
@sparrow1882 2 года назад
The wire connection between a 'gun' (handle) and the circuit, ist safe?, Coz it becone a coil it self, how about when you turn on the circuit and put a metal on it (cable) will it heat up???
@goochi5544
@goochi5544 9 месяцев назад
LOVED YOUR VIDEO. GENIUS !
@oiu7890
@oiu7890 8 месяцев назад
I am thinking you could use a repurposed soldering gun. If you could not 3D print one! You could wire in the trigger on it to control the induction heater 🧐
@sherif191
@sherif191 5 лет назад
Induction should work on any conductor even gold or graphite
@nickhill9445
@nickhill9445 5 лет назад
Yes. Induction heaters work by inducing an electric current (eddy current) in the work piece. It should heat aluminium or copper faster than steel or stainless. Keep your gold and silver rings well away from it, especially if on your finger. SERIOUSLY that is DANGEROUS!. Also, the cables leading up to the trigger should be twisted and held tight together or you will lose a lot of energy from magnetic loop losses.
@AlphaMachina
@AlphaMachina 5 лет назад
Nick knows his stuff! Schematix should see this.
@Re_Doubt
@Re_Doubt 5 лет назад
Cool build man! What do you think about using a DPST instead of the relay? Good idea using the relay to trigger the second parallel circuit though.
@TheRebelmanone
@TheRebelmanone 4 года назад
You need to heat the nut not the bolt because heating expands the metal. I would need to try it, but i still think a torch is better for automobiles. There is situations it is critical you get the bolt out successfully without damaging the threads in the tapped hole. And if you melt the head of the bolt off, you're screwed. If there is something in the way that will burn, then remove it, or put heat shield between it and the heat.
@willyoung4090
@willyoung4090 6 месяцев назад
Could you convert a 140 amp arc welder to do the same?
@marklind3033
@marklind3033 3 года назад
What are your thoughts RE: insulation on copper tubing in these designs? Do you have favorite brands? What about silicone-coated sleeves? Do you water-cool the tubing by circulating water through it? What about the diameter of the tubing? Is there an advantage/disadvantage to larger diameter copper tubing and why?
@davidut55
@davidut55 5 лет назад
A ON button on that gun would be really handy, expected to see one after seeing the relay.
@Schematix
@Schematix 5 лет назад
I was going to implement this feature but decided against it for simplicity sake. If I was planning on using it regularly I definitely would have (I'm only going to use it probably 2 times a year)
@Ragnar8504
@Ragnar8504 3 года назад
@@Schematix I suppose the most complicated bit of including one would be sourcing a trigger switch and modifying the STL file for the handle. Other than that, add +12 and the trigger line to your wire bundle and you're done.
@psycho3344
@psycho3344 Год назад
Nice work, but 80°c isnt anywhere near hot enough to remove a bolt here in the uk unfortunately
@benjaminweise4316
@benjaminweise4316 2 года назад
I found an ancient soldering gun, opened it up and found out its just a transformer with a trigger. Took some 8g uninsulated copper wire, made a coil, inserted it, and made induction heater
@brianr987
@brianr987 5 лет назад
Congratulations, you have built an induction cooktop.
@Schematix
@Schematix 5 лет назад
If you can manage to use your kitchen cooktop in an engine bay to heat a bolt. Please post a vid. Would love to see it ;)
@ratipati2007
@ratipati2007 3 года назад
@@Schematix Please ignore these kind of comments. Some people do not have the talent nor can't appreciate the creativity.
@Metal_Master_YT
@Metal_Master_YT 3 года назад
Schematix: what about cooking an egg? also Schematix: yep, it can do that. me: im sorry, what did you say?
@aamirhanif8077
@aamirhanif8077 5 лет назад
Very nice project sir thank you
@Robothut
@Robothut 5 лет назад
Nice project. I was surprised to see just how little the parts cost to build. Thank You
@Schematix
@Schematix 5 лет назад
You're welcome :)
@stanislavhajek1085
@stanislavhajek1085 5 лет назад
And for better efficienci, and even better performance, place the capacitors from the kit as close as possible to the coil, there is sou huge amound of curren flowing through the wires from the kit to the coil, this current is heating the wires quite a much and the LC resonance circuit has big rezistance, which eats the power only to heat the cables and not the heating object.
@CDN_Torsten
@CDN_Torsten 5 лет назад
Excellent video - thanks!
@TheMacheteFiloso
@TheMacheteFiloso 4 года назад
Where did you get the main enclosure from?
@onlyme8870
@onlyme8870 2 года назад
New to induction since I got an induction cook top. I was curious if this was used for wheel bearing removal. And came across ur video. Just wondering how many coils needed to go over the 77mm hub that's rusted in. I'm learning this now to build one.
@sntmichael
@sntmichael 10 месяцев назад
Pretty cool
@bryang5121
@bryang5121 9 месяцев назад
Hi, great video by the way. I was curious as to why the induction heater you built here is so much bigger than the commercially sold ones for automotive mechanics and I’ve seen the commercial ones work and they get both glowing within a minute or so.
@raymondconnor5022
@raymondconnor5022 3 года назад
DC12-36V 1000W 20A ZVS Induction Heating Board Module Heater with Cooling Fan
@louiswilson5873
@louiswilson5873 3 года назад
I mean this with the most possible sincerity The first minute and 15 seconds of this video is peak comedy
@hussienhatim3081
@hussienhatim3081 Год назад
شكرا انك عبقري
@theGraphicAutist
@theGraphicAutist Год назад
i dont understand how u can change the coil without changing the caps... i suppose it would just change the working frequency but whats the ideal freq for these induction heaters? my homemade one seemed to be quite finnicky
@electronic7979
@electronic7979 5 лет назад
Nice project 👍
@lf98037
@lf98037 3 года назад
I have a similar project (box of parts) pending where I selected to use "Litz" wire for a light and flexible heating coil cable that should be more efficient having less transmission loss. I'd like to hear your thoughts.
@villijs33321
@villijs33321 3 года назад
have a simple question. is it possible to make such a heater from induction stove top?
@AZStarYT
@AZStarYT 3 года назад
Well, I'm going to try it - just using the power supply, the coil would be too cumbersome.
@jw200
@jw200 2 года назад
so i need to buy induction heater to make induction heater?
@missmartamc
@missmartamc 5 лет назад
Very well explained, thank you. You have the ability to teach a concept well.
@skylanhill
@skylanhill 5 лет назад
I really enjoyed that, thanks!
@Schematix
@Schematix 5 лет назад
Thanks for your support :)
@movikong
@movikong Год назад
Nice video!!! I have often thought of making this from an old induction kitchen oven; do you know if this is possible please? Where I live, sometimes old induction kitchen ovens with still functional plates are thrown away for other faults. I would very much be interested in you comments to this. Thanks.
@Andrew-ci1dg
@Andrew-ci1dg Год назад
Can I just use a 100 watt solder gun?
@user-zx7tg4ph5r
@user-zx7tg4ph5r 2 года назад
Hey Clive what about modifying a potable induction cooktop to do the same thing by removing the induction element and connecting your modified gun/cable setup?
@wolffforge4839
@wolffforge4839 Год назад
What was the total cost to build this? 1.5kw ones go for under $200 on ebay.
@howtomakeacoilgunoffallout4096
Sure. Maybe, maybe. Look here: ! New: Apocalypse Coilgun, Fallout Coilgun ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-G9-jKWPyMFo.html See also: Portable Super Coilgun: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-rclLsQ9nyeg.html&feature=youtu.be ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE--mjDqp_oWZk.html ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-YLOYxsqvjw0.html
@howtomakeacoilgunoffallout4096
Sure. Maybe, maybe. Look here: ! New: Apocalypse Coilgun, Fallout Coilgun ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-G9-jKWPyMFo.html See also: Portable Super Coilgun: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-rclLsQ9nyeg.html&feature=youtu.be ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE--mjDqp_oWZk.html ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-YLOYxsqvjw0.html
@davewallace5008
@davewallace5008 2 года назад
I would love one of these :)
@ATLTraveler
@ATLTraveler Год назад
Can you make a video on how to make a butt plug jackhammer gun next? I'm sure you and your man have made one before.
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