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How to Make Sure You Have the Right Power for Your Welder - Kevin Caron 

Kevin Caron, Artist
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#TestElectricity #BlewUpWelder #KevinCaronArt
From www.kevincaron.com - Artist Kevin Caron explains how to keep from blowing up your electronic equipment, such as welders, with a simple test ....
So you just went out and bought yourself a brand new AHP Alpha TIG, 203xi. It's a brand new machine that's only been on the market a few months.
You plug it in your wall socket and it goes "Poof!" Smoke comes out, and it won't turn on. Is it cheap Chinese junk? Or is it you?
Keep in mind that Kevin Caron has never, ever had a problem with any of these AHP machines in his studio. "They have never blown up. They have never failed me. They are absolutely awesome machines," he says.
But he keeps hearing, "It blew up!" "I blew a capacitor!" "The capacitors went!" "The capacitors are junk!"
Well, maybe not. Fortunately, there's a way to test.
Before Kevin Caron ever plugs in a new machine - and actually this is something he does about once a month - he uses a voltmeter to check the power coming out of the plug. Is it the right voltage? Is it the same voltage on each side of the plug?
If you get 2 different voltages, you've got a bad plug, a loose connection, or you might have a bad circuit breaker. By testing, you know if there's something wrong in your electrical system before it ever actually affects the machine.
If you have the wrong voltage or inconsistent voltage - say, 120 volts on one side and 90 amps on the other - these electronics are not going to put up with that.
What do you do? Kevin Caron shows a Fluke 323 True RMX Clamp Meter (the clamp is for putting around a wire to tell how many amps are going through it). He shows the bottom of the machine and how the red and black cables plug into the red and black ports.
You turn on the voltmeter and let it boot up. Kevin Caron shows how to set it up for volts AC, then volts DC.
The black is ground, the red is hot, or positive. There are 3 wires in the plug: ground, common and power. Kevin Caron goes to a 120 volt wall plug. He shows how to plug the black cable into the wall plug's ground and the red 1 into either of the other 2 plugs, and sees it has roughly 120 volts.
To hook up the AHP Alpha TIG 203xi, you just put the special connector on the end of the plug to fit into the socket, and the welder will fire up and run perfectly. Remember, it's a dual voltage machine, so it'll run on 120 or 240.
Next Kevin Caron goes to the 240 plug he plugs his welders into. You test it pretty much the same way, plugging the black lead into the plug ground. The red lead can go into either of the blades. He measures 121.4 on 1 blade and 121.4 on the other. If you put your black lead into the other blade, now you have 242.8, or 240 volts. Plug in the AHP Alpha TIG 203xi, and you're running on the full 240 volts and get the full performance out of the machine.
If either blade had shown 120 on 1 and only 90 on the other, you're going to blow up the machine.
Kevin Caron shows the ohm meter, or voltmeter (same machine). He got this one at the big orange box store for about $35 or $40.
You sometimes can find them at places like pawn shops for half that - it's a very handy tool to have around!
Kevin Caron appreciates you watching. Visit www.kevincaron.com to see more free how-to videos and his amazing sculpture, and he'll see you next time.
Well, you might want to stick around for another moment to see Kevin get all esoteric ....
Artist Kevin Caron has been sculpting full time since 2006. See - and hear - his amazing metal and large format 3D-printed sculptures, which are found in public and private places coast-to-coast and online at www.kevincaron.com.
"Inspired sculpture for public & private places."
Follow me for more fun and facts:
Facebook: / kevincaronart
Instagram: / kevincaronart
Twitter: / kevincaronart

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26 авг 2024

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Комментарии : 57   
@SattvaWoodworks
@SattvaWoodworks 3 года назад
I am pretty good with basic wiring and code. Great to see someone demystifying the fear of wiring. It is a VERY serious topic but knowledge is power. Understanding how things work is super important.
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Well said!
@moogman5801
@moogman5801 3 года назад
You da man! You just saved welding machines all across the globe.
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Thank you for watching and posting,.
@robertschulke1596
@robertschulke1596 3 года назад
Another cheap tool is the 120VAC “dongle” with 3 LEDs that you just plug into the socket. It won’t check voltage, but it will detect bad grounds, reversed leads, ground faults. It will also test a GFCI. I keep one with my Fluke F365.
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Need to get one of those!
@troymattingly3071
@troymattingly3071 3 года назад
Dang, Kevin! I haven't watched your videos for a couple years. Your content is impeccable. Thank you!
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Welcome back Troy! Have over 600 videos now. Lots of info and just a few of me making a fool of myself.,
@robertcoyle1532
@robertcoyle1532 3 года назад
Yeah. I used to be in tech support. When someone would call and say my system is down! First thing I would suggest is "Did you try wiggling the cables?"
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Or did you read the manual?!?!
@ChristopherGoggans
@ChristopherGoggans 3 года назад
Murphy is alive and well in IT the world over!
@garyfoster3076
@garyfoster3076 3 года назад
Good video - Tucson Az
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Hi Gary! Come see my studio sometime. Always nice to meet local folk!
@Justforfun-ek7et
@Justforfun-ek7et Год назад
I have this same machine as well and will be installing a 240v outlet soon. It’s good to know these things. Thanks!
@KevincaronSculpture
@KevincaronSculpture Год назад
No problem 👍
@johnwagner8465
@johnwagner8465 8 месяцев назад
What size 240 volt breaker are you installing?thanks
@Justforfun-ek7et
@Justforfun-ek7et 8 месяцев назад
@@johnwagner8465 Sorry it took me so long to reply, have multiple welders and the manuals state they need a minimum of a 30 amp breaker to operate well. so I installed a 30 amp breaker to feed all of them sufficiently, I have yet to trigger the breaker to trip. I am not a production welder so I do not use my welders at or over their thresholds of operation but I do make large projects and have had no issues, also no overheating of the breaker or the lines or outlets.
@northrungrader8937
@northrungrader8937 3 года назад
Thank you for sharing, much appreciated.
@KevincaronSculpture
@KevincaronSculpture 3 года назад
You bet! This is something I picked up in the Navy. Been doing it ever since.
@johnhubbard6262
@johnhubbard6262 Год назад
Voltage doesn't determine the circuit without considering Amps - Pretty sure that is a 20A minimum for a circuit breaker, running #12 - You're showing a 15A plug suggesting #14. I have read accounts of folks saying it runs just fine on a 15amp, just dims the lights a bit on startup LOL.
@KevincaronSculpture
@KevincaronSculpture Год назад
It works fine on 15 amps up to about 3/4 % of max output. Then you pop the breaker.
@felixbors1659
@felixbors1659 3 года назад
if your wiring meets the code (at least in the US) you should trust IT more than this welder. If the capacitors fail, it's because either they are substandard, the voltage regulator (in the welder) fails or the wiring (in one's shop) is half-assed/home-made/deadly.
@bquade70
@bquade70 3 года назад
Yo hey! Good vid👍👍 Lake Havasu ☀️ AZ Hhummm...
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Thanks 👍 You ever get to the big city be sure to stop in and check out the rest of my work.
@bquade70
@bquade70 3 года назад
@@KevincaronSculpture will do my friend. Tell me when it's cool there k? Lol, to hot here lately. Finally a little rain though-
@melgross
@melgross 3 года назад
The black is either negative or neutral. It’s not ground. You can measure grounding with it, but it’s an important distinction. Be careful if you want to buy a used one. The fuse may be blown, or some other damage may be present. If you can’t check the functions before buying-don’t!
@Steve-sv3ln
@Steve-sv3ln 4 месяца назад
Can 8 use a muti meter to check my outlets? If so what setting would i use? Ty!
@KevincaronSculpture
@KevincaronSculpture 4 месяца назад
Set your meter to AC and give it a go. Remember one side is hot and the other is common. The round hole is ground. So one prong will have 120 volts or 220 volt depending on where in the world you live.
@bradpiatt3434
@bradpiatt3434 3 года назад
Why don't you have a cover plate on the 220v outlet?
@KevincaronSculpture
@KevincaronSculpture 3 года назад
I knew someone would notice that!! It's an odd size and I could not find one to fit,, a few years ago. Yeah, I know. Need to either make my own or print one out on the 3d printer.
@bradpiatt3434
@bradpiatt3434 3 года назад
@@KevincaronSculpture If you have an approved box there is a cover for it. If you can't find a cover you need a new box. Electricity takes no prisoners. I know you think I won't stick anything in there but on day your moving some metal rods...boom
@johnwagner8465
@johnwagner8465 8 месяцев назад
If your using the machine with 240...what size breaker..the manual doesnt really say..it only says if your using an extension make sure its 50 amp..does anyone know..i tried to call numerous times and all i get is a recording...not a good sign
@KevincaronSculpture
@KevincaronSculpture 8 месяцев назад
I am running a 50 amp breaker with no problems.
@jjyemg2397
@jjyemg2397 Год назад
Thank you Kevin. What I dont get is Reboot has a 12 ga wire/20 amp connected to it but it says input can be 50 amps Won't the 12 gauge wire going to the welder melt/overheat?
@KevincaronSculpture
@KevincaronSculpture Год назад
That is what I would expect to happen! I am not an electrician but have always believed in bigger wire is always better.
@johnwagner8465
@johnwagner8465 8 месяцев назад
What side double pull breaker do you have the ahp connected 2
@KevincaronSculpture
@KevincaronSculpture 8 месяцев назад
That machine is hooked up to 220 volt and 50 amps on the circuit breaker.
@johnwagner8465
@johnwagner8465 8 месяцев назад
Thank you...
@kenneth6731
@kenneth6731 3 года назад
Do you have a Primeweld TIG225? I would love to see you work your magic on one. Thank you!
@KevincaronSculpture
@KevincaronSculpture 3 года назад
No, sorry. Never seen one.
@kojomensah7474
@kojomensah7474 3 года назад
Is there a book on al ballbearing s which tells you of their usage??
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Not that I know of.
@ghffrsfygdhfjkjiysdz
@ghffrsfygdhfjkjiysdz Год назад
Hey Kevin, since you are one cool dude, and you got a machine i am looking to buy, i am wondering if you can test/suggest something for me. I don't have allot of reasons to have a welder, but i might be able to convince myself to pick up this AH, or something else in the same price range, if i could also use it as a resistance solderer. Basically connect carbon electrode in place of tungsten and run some set amps though parts to heat them up and melt solder. It is a more efficient heat transfer than with regular soldering iron, since the fluxed/tinned joint is the heating element. Anyhow, just wondering if there are any specific settings inherent to the machine to basically prevent its use as an adjustable current source for resistance welding.
@KevincaronSculpture
@KevincaronSculpture Год назад
Not that I am aware of. I have never tired to do this with any of my welders but I have heard of it. No idea how to go about it. I might have to try using the tig mode as a heating element to melt solder. Beyond that I really can't see a way to make something get hot but not be welding at the same time. Interesting idea.
@ghffrsfygdhfjkjiysdz
@ghffrsfygdhfjkjiysdz Год назад
@KevincaronSculpture I was thinking of a blunt, thick electrode and about 30-100 amps on DC for like 2 seconds. The idea is that the area with flux and solder is the highest resistance in the circuit and becomes the heating element.
@ghffrsfygdhfjkjiysdz
@ghffrsfygdhfjkjiysdz Год назад
@@KevincaronSculpture Received the "toy stick welder" $70 Amazon. The issue i found so far is that it is a scratch start, so just using a pedal activated relay on its AC Power cable does not work. I am wondering if i can simulate the scratch start by using a relay on its positive electrode instead?
@KevincaronSculpture
@KevincaronSculpture Год назад
I am not that good with electronics to offer an opinion on using a relay on the positive side to make a scratch start welder.
@benjaminsagau
@benjaminsagau 3 года назад
My question is,what welder to buy? I am looking to buy one,never had experience welding,but I need it for a hobby farm.Any suggestions,what model,size,amperage? I have 220 v electricity..
@robertoswalt319
@robertoswalt319 3 года назад
Here is my two cents worth. If you will be welding outstde where the wind blows a lot, you will probably want to either use a stick welder or flux core welder so the wind doesnt blow the shielding gas away. If you are going to be welding pipe for fencing you will probably want a stick welder to lay down a lot of material and not go through a lot of spools of wire. The good news is that some welders are able to do both wire and stick welding. Years ago my cousin did a lot of metal building fabrication and used Miller welders. I have had good experience with Lincoln and Kevin seems pleased with the one he was showing. I would suggest going to a welding supply store near you and talk to them about what you want to do. If you buy from them, instead of a big box store, you can build up a relationship with them and they should be happy to answer as many questions as you may have. I hope this helps.
@benjaminsagau
@benjaminsagau 3 года назад
@@robertoswalt319 Thank you,that makes a lot of sense 👍🙏🏻
@KevincaronSculpture
@KevincaronSculpture 3 года назад
Totally agree with Robert Oswalt! The PowerMTS 211si from Everlast will do everything you want. If that is out of budget check out the Power I-mig200 instead. Or like Robert suggested, go to your local welding supply and see what they carry or recommend. Thank you for watching and posting.
@benjaminsagau
@benjaminsagau 3 года назад
@@KevincaronSculpture thank you so much! Budget is no problem,quality over price is better on long run.Thank you for taking time to reply 🙂🤗
@Cdswjp
@Cdswjp 2 года назад
would it be dangerous to do that same first test except putting the setting on the AMPERES spot?
@KevincaronSculpture
@KevincaronSculpture 2 года назад
Anytime you are working with electricity you are playing with something that will bite you if you don't pay attention. Volts can be measured pretty easy, but amps are a little different. You have to measure amps in series, so you have to disconnect a wire and put your meter inline. With the correct setting on the meter, you will see how much electricity is flowing through that circuit. Great question! Thank you for watching and posting. If you get a chance, please click on an ad or 2. It helps pay for the videos.
@Cdswjp
@Cdswjp 2 года назад
@@KevincaronSculpture Thank you! I will take more time to research into that as time goes. And will do. Cheers
@ccswelding1599
@ccswelding1599 3 года назад
kevin Caron..., doing after credit scenes before Marvel
@KevincaronSculpture
@KevincaronSculpture 3 года назад
I like to think they got the idea from me. Never say it out loud but think it at least!!
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