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How to Reassemble Top End Harley Twin-Cam (99-17) 

DeathProof Productions
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In this video, I show you the easy way to reassemble the top end of any Harley Davidson Twin-Cam from 1999 to 2017.

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6 сен 2024

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Комментарии : 135   
@keithshelburne1427
@keithshelburne1427 8 месяцев назад
I really do appreciate the no nonsense approach to the video. I don't need 2hrs of video to get the idea.
@DeathProofProductions
@DeathProofProductions 8 месяцев назад
Thankyou.
@TheMasonjarz
@TheMasonjarz Год назад
Love your videos. You always think of the regular guy who doesn’t have specialized tools and I really appreciate that. All the knowledge and tips you provide are so valuable. Please keep up the great work! Thanks for doing what you do.
@DeathProofProductions
@DeathProofProductions Год назад
means alot thanks.
@FarmPrepper1
@FarmPrepper1 Год назад
nicely done. no frills no yadda yadda crap, just straight forward clean work and specs to boot!! Subbed
@DeathProofProductions
@DeathProofProductions Год назад
Thanks
@OrcOn2Wheels
@OrcOn2Wheels 4 дня назад
this is real motorcycle ASMR
@larebear1902
@larebear1902 Год назад
Some folk just born cool ...
@robertjarrett3105
@robertjarrett3105 11 месяцев назад
Great work reassembling my build your video is tons of info. Not BS thanks for what you do.
@DeathProofProductions
@DeathProofProductions 11 месяцев назад
Thanks for the compliment.
@charlesmccormick4443
@charlesmccormick4443 Год назад
You may have mentioned it some where else , it may have been a good time to also mention MLS head gaskets and compression increases and can be torqued in steps to appx. 40 foot pounds . I never liked the idea of stretch bolts or partial turns after a certain torque , no way to predict the final torque , you can not condition steel to stretch the exact same amount , but , thats just me . Another thing is exhaust studs that can be a big problem , I have a rear exhaust stud with about a half thread gone , when I finally worked the nut off without destroying the other threads , I had a couple 1/4" stainless steel washers I drilled out to 5/16" , dressed with a file , and used them to keep the nut back away from the bad thread , I used CLR several times on the stud threads and a small wire brush to remove rust from the threads , washed it off and put anti sieze on the stud , started and let cool a few times to burn off the oil in the anti seize > maybe you got some better ways of dealing with these studs and removing them without breaking them ....... Thats a really nice looking jug you got there !
@DeathProofProductions
@DeathProofProductions Год назад
If I have enough threads to use two jam nuts tightened together than I remove it that way but sometimes I have to tig weld a nut on and remove it. In you situation I probably would have done the same.
@robbaar7035
@robbaar7035 Год назад
When replacing lifters and pushrods should you also get new rocker arms and rocker arm shafts? They should include them in big bore and camchest kits don't you think. I've heard some twin cams have annoying tick from rocker arm shaft moving and hitting against bolt as they wear out..
@DeathProofProductions
@DeathProofProductions Год назад
What I recommend is to measure everything to make sure there well within the service wear limits. I was trained and firmly believe that it's a waist of money to replace parts that are not close to the limits. When it comes to the tick, more often than not that comes from the choice of cam someone put in. If they chose a cam with high lift and ramps down to close fast, than the valve will hit the seat with more force making more valve train noise. If you take a mechanic stethoscope and listen to the valves before you modify the engine, than if you do have a tik it well probably be coming from the same place and sound like the same sound just louder. Just check the rocker shaft to Make sure you can't move them. There pressed in so you shouldn't be able to turn them by hand.
@carmelopalmini
@carmelopalmini Год назад
there are no words. you are the best. Hug strong from ITALY.
@DeathProofProductions
@DeathProofProductions Год назад
Thanks for the compliment.
@frankdaniels8792
@frankdaniels8792 5 месяцев назад
Great video! And to finish it off with a swig of fkn home brewed shine wow. This guys a legend
@DeathProofProductions
@DeathProofProductions 5 месяцев назад
Thanks for the compliment means alot to know your work is appreciated. The proof on that was high enough I could have run the bike of it. I hadn't cut it yet.
@yuri_yz125
@yuri_yz125 Год назад
Спасибо за видео, очень приятно вас смотреть.
@davidscottcurtiscurtis775
@davidscottcurtiscurtis775 Год назад
I like 04 twin cams best
@DeathProofProductions
@DeathProofProductions Год назад
Me to that's what my heratage is.
@2HotWheels
@2HotWheels Месяц назад
Awesome
@drummerdeacan
@drummerdeacan Год назад
I like your style. Good stuff... Hell, we're practically neighbors! I'm from N. Ms. Bought 3 bikes from Bumpus, Collierville. I do my own wrenching over here too. I don't trust nobody! Carry on...
@DeathProofProductions
@DeathProofProductions Год назад
the bike I'm wrenching on was bought in Jackson
@drummerdeacan
@drummerdeacan Год назад
Excellent. I ride up there once & a while.
@DeathProofProductions
@DeathProofProductions Год назад
I live in the ozarks now but I got friends that still live there
@rockinalong2789
@rockinalong2789 6 месяцев назад
Do you have an opinion on head gasket thickness? Placing an order with cyco gaskets and I see they have .030 & .040 options for twin cam head gasket. Going to be going through my “new-to-me” ‘05 Electra glide with 88 TC shortly. Videos are awesome, keep em coming!
@DeathProofProductions
@DeathProofProductions 6 месяцев назад
I would go with .030 just to get the added compression for a little more grunt. Thanks for the compliment on the vids.
@paulwalker7202
@paulwalker7202 9 месяцев назад
that rear cylinder rocker bolts are a bugger to get out I used Electrician's Mini Ratchet with a 3/16 bit but to get them back in an torqued down it takes dogbones? those are pricey how do you torque them? dogbone? or jus by feel?
@DeathProofProductions
@DeathProofProductions 9 месяцев назад
It's ok to just go by feel but don't forget the blue loctite.
@michaelmitchell5909
@michaelmitchell5909 Год назад
Yes sir...good content... Would you have to up the throttle body size if you have the heads ported?... That's crazy there's only that little wear in the cylinders after 100 thou and all these yahoos buying brand new m8 107 and 114 and the getting 131 kits installed on brand spanking new motors .....blows my mind. I wish I had money to throw away like that.
@DeathProofProductions
@DeathProofProductions Год назад
its right on the edge of needing to go to a bigger throttle body. twin cams can go a long time. the white electra glide i have here has about 250000 on it with no compression loss.
@michaelmitchell5909
@michaelmitchell5909 Год назад
@@DeathProofProductions wow that's amazing. And it still has the stock cast pistons?....and if you would tear it down to do the gaskets and breather wouldn't it be ideal to put forges pistons in it?....or are cast good enough for everyday street riding. Thanks for responding back bay the way man.
@DeathProofProductions
@DeathProofProductions Год назад
its just for touring. just needed a little more grunt on the bottom to pull the rocky mt a little better. forged are really for full on racing.
@DeathProofProductions
@DeathProofProductions Год назад
I knew a guy named Michael Mitchell when I was a kid. did you grow up near memphis.
@michaelmitchell5909
@michaelmitchell5909 Год назад
@@DeathProofProductions ...na man, born and raised 47 years ago in Pittsburgh pa...
@martinwall7297
@martinwall7297 Год назад
nothing like washing shine down wt a beer. great vid, tks.
@msblack2424
@msblack2424 Год назад
Great video , your information is the best. THANKS
@DeathProofProductions
@DeathProofProductions Год назад
Thank you for that means alot.
@williebutler9576
@williebutler9576 10 месяцев назад
We know that you are the MAN! peace ✌️ on2's
@DeathProofProductions
@DeathProofProductions 10 месяцев назад
Thanks
@twowheeledwilly7418
@twowheeledwilly7418 8 месяцев назад
I bet you could run that bike on the home brew. Damn good videos.
@DeathProofProductions
@DeathProofProductions 8 месяцев назад
Probably so, thanks for the compliment.
@durty_redd2985
@durty_redd2985 Год назад
Hey bubba I have an 08 softail 96ci that I recently acquired, got her runnin she idled fine turned it off now its dumping oil in the front cylinder so much so that when I lean the bike to the right it drips out the pipe... not to bother you brother but any information would be a huge help.
@DeathProofProductions
@DeathProofProductions Год назад
Is there oil on the spark plug.
@durty_redd2985
@durty_redd2985 Год назад
@@DeathProofProductions Yes, oil and raw fuel
@DeathProofProductions
@DeathProofProductions Год назад
Do you have access to a compression gage. I bet you got a broke ring or a hole in the piston.
@SnowyPlayzz-xt9bw
@SnowyPlayzz-xt9bw 2 месяца назад
How did you get the intake manifold back into the heads?
@DeathProofProductions
@DeathProofProductions 2 месяца назад
It's a little tricky, u just got to play with it on the late model twin cams.
@virgilball5833
@virgilball5833 Месяц назад
Anymore of that homemade brew?
@DeathProofProductions
@DeathProofProductions Месяц назад
No it's been awhile since I made some, been to busy.
@lukepace8546
@lukepace8546 Год назад
Great video! Got my 2012 Ultra TC 103 top end tore down. Had the heads ported by Mega-Flo and new cam chest, Woods 555 cam. Waiting some small parts…
@DeathProofProductions
@DeathProofProductions Год назад
Thanks, sounds like a it's gonna be a strong build. I've had good luck with the 555 cam.
@lukepace8546
@lukepace8546 Год назад
@@DeathProofProductions I checked the crank pinion runout tonight, it’s at.0075 to .008. Should I do the bottom end too? Or is it acceptable for chain drive cams? I’ve seen so much differing opinions on this my damned head is about to spin or blow up…
@DeathProofProductions
@DeathProofProductions Год назад
Do you have the engine out of the bike.
@lukepace8546
@lukepace8546 Год назад
@@DeathProofProductions No sir, it's tore down to do the heads and cams. If I need to pull it I will. I don't want to put the time, effort, and dollars into it to have it destroy itself.
@DeathProofProductions
@DeathProofProductions Год назад
It's within the service limit. If the engine was out I might consider it but it's fine.
@choppermike5162
@choppermike5162 10 месяцев назад
Do you have adjustable pushrods on this rig? I put a little spicier cam in mine last May and put in the adjustables in and what a time saver!
@DeathProofProductions
@DeathProofProductions 10 месяцев назад
No this bike is my paint guys brothers, this will be the only mods he will do so we didn't do adjustable. He was just wanting a little more grunt for our trips out west.
@James_from_I.E.
@James_from_I.E. Год назад
Good video bro. I feel like some home brew myself
@ronaldbrown7059
@ronaldbrown7059 Год назад
Can you send me the info on getting my twin cam heads done by you guys , thanks for your time and help.
@DeathProofProductions
@DeathProofProductions Год назад
You talking about just the porting and polish.
@turborudyverbrugghen613
@turborudyverbrugghen613 Год назад
Bedankt voor de video het is van pas gekomen 😉
@michaelslawinski6449
@michaelslawinski6449 6 месяцев назад
Thanks
@joshuaramos9676
@joshuaramos9676 11 месяцев назад
I noticed on my early model 2000 dyna manual it says to torque the head bolts to 84-108 in lbs then 144-168 followed my a 90 degree turn but for newer Dyna models 2006 and above the torquing is a bit different 120-144 in lbs then 15-17 ft lbs then a 90 degree turn is that an update or just for newer model dynas
@DeathProofProductions
@DeathProofProductions 11 месяцев назад
Yeah I don't know why they do that I noticed when I worked at the dealership they changed all torque values up or down all the time. I use what I have had the best results over the past 27 years to run with.
@joshuaramos9676
@joshuaramos9676 11 месяцев назад
@@DeathProofProductions great I’ll go off the 84-108 then 144-168 in lbs followed with a 90 degree thank you man I appreciate it
@Bmcdanman123
@Bmcdanman123 Год назад
Hey man I’m getting ready to do this, can I ask for your help if need?? Or he’ll buy you a beer?!
@DeathProofProductions
@DeathProofProductions Год назад
If I can help you in any way just email me at the channels email.
@Bmcdanman123
@Bmcdanman123 Год назад
@@DeathProofProductions thanks
@seller559
@seller559 10 месяцев назад
Great video 👍
@DeathProofProductions
@DeathProofProductions 10 месяцев назад
Thanks
@williebutler9576
@williebutler9576 Год назад
Well done 👍
@DeathProofProductions
@DeathProofProductions Год назад
thanks
@ginogonzalez9182
@ginogonzalez9182 9 месяцев назад
Thank you for all your videos!! Got a qck question could you talk about how to put in the wrist pin circlip? been at it for 2 days
@DeathProofProductions
@DeathProofProductions 9 месяцев назад
Put one end in then using a small flathead screwdriver walk the other half in.
@ginogonzalez9182
@ginogonzalez9182 9 месяцев назад
Duuuuude... I mean such a simple explanation and it f#$#%ing worked!!
@ginogonzalez9182
@ginogonzalez9182 9 месяцев назад
Thank you
@woodsontr
@woodsontr Год назад
I’ve never done this to a Harley, air cooled VW but not a Harley. I have installed S&S gear drive cams in my 2000 FLSTS and Screaming Eagle cam kit with the orange cam plate and hydraulic tensioner in my 2004, FLHTCI. All that said, do you need to remove the tappet covers to remove the cylinders?
@DeathProofProductions
@DeathProofProductions Год назад
No you can leave them on unless there weeping oil than it's a good time to replace the gaskets.
@Trailerpark_joe
@Trailerpark_joe 5 месяцев назад
It was a good video till the cloudy shine and the gay beer came out 🤣 just kidding killer walk thru man better than most I’ve seen for sure 👍🏻
@DeathProofProductions
@DeathProofProductions 5 месяцев назад
It was cloudy it was kind off a rush distillation process the guy was coming to get the bike and wanted some Ozark shine. Normally I still it twice..
@All_Knight
@All_Knight 7 месяцев назад
I had an exhaust stud break in the rear cylinder and had to tear into it. Is there a way to slide the cylinder onto the piston without taking it off the arm? I appreciate your content btw
@DeathProofProductions
@DeathProofProductions 7 месяцев назад
I compress the rings with a ring compressor. Then I slide the cylinder over top of the piston and tap it on using the end of a hammer handle. Thanks for the compliment.
@All_Knight
@All_Knight 7 месяцев назад
I was wondering if there’s a way I can reach you. After putting things back together I have smoke
@DeathProofProductions
@DeathProofProductions 7 месяцев назад
Email me at davethom2004flstc@.gmail.com
@boscodog4358
@boscodog4358 Год назад
I missed seeing you replace the compression release valve.??
@DeathProofProductions
@DeathProofProductions Год назад
That year didn't have them.
@joshuaramos9676
@joshuaramos9676 Год назад
Just removed my cylinder head off because I cracked it trying to remove an exhaust stud my question is do I need to replace the cylinder studs I’ve look at the manual and it doesn’t say they are 1 time use so I’m trying to figure out whether they are reusable but I will be changing the female thread bolts that go onto the studs from the cylinder head
@DeathProofProductions
@DeathProofProductions Год назад
no your fine they can be reused, just make sure you tighten them like the service manual shows.
@joshuaramos9676
@joshuaramos9676 Год назад
@@DeathProofProductions thank you
@joshuaramos9676
@joshuaramos9676 Год назад
⁠@@DeathProofProductionshey there again just had another question, I don’t need to worry about replacing the cylinder base o ring do I? I only took the head off not the cylinder.
@jsdubeezy
@jsdubeezy 2 месяца назад
What happens if you don’t gap the piston rings?
@DeathProofProductions
@DeathProofProductions 2 месяца назад
if its a freshly honed cylinder with new rings, then you have to make sure the rings are gaped correctly so the engine doesn't burn oil and loose compression. If its a high mile engine than you just check it, and if its out of spec than you bore it out.
@jsdubeezy
@jsdubeezy 2 месяца назад
Good to know. Thanks for the reply!
@petelanzone484
@petelanzone484 9 месяцев назад
I assume you find it easier to put the piston in the cylinder first to be more beneficial?
@DeathProofProductions
@DeathProofProductions 9 месяцев назад
Yes
@petelanzone484
@petelanzone484 9 месяцев назад
@@DeathProofProductions I just took mine apart today. rockers, and heads are off. ;) On my way.. ;). Will slide the cylinders off tomorrow ;-)
@DeathProofProductions
@DeathProofProductions 9 месяцев назад
Good deal, what all are you doing to it.
@petelanzone484
@petelanzone484 9 месяцев назад
@@DeathProofProductions on my 14 StreetGlide I am doing a 107 big bore kit. tw555 cams. 10.25:1 pistons and new 2-1-2 exhaust. contemplating on head porting. Looking forward to a little extra giddy up.
@DeathProofProductions
@DeathProofProductions 9 месяцев назад
If your doing all that I would definitely do heads as well, you will get the best out of everything your doing.
@ronaldbrown7059
@ronaldbrown7059 Год назад
I'd like to get my twin cam heads done can you send me the info on getting my heads don.
@DeathProofProductions
@DeathProofProductions Год назад
Sorry for delay been tied up with this shoulder surgery. Watch my video on how to install cams 07-17 it has the info at the beginning.
@4dogsgaming
@4dogsgaming Год назад
no o-rings underneath the head gasket?
@DeathProofProductions
@DeathProofProductions Год назад
If your using part number 16787-99a or 16775-99b you don't use the o ring. They made that change around 2003.
@4dogsgaming
@4dogsgaming Год назад
@@DeathProofProductions according to the parts manual 16775-99b uses the o-rings. However after contacting harley seems that's correct you don't use those o-rings. Nice that they gave me the o rings when I picked up the head gaskets.
@greenlightchronicles7198
@greenlightchronicles7198 Год назад
Can you hydrolock head bolts
@DeathProofProductions
@DeathProofProductions Год назад
Not really, but you can do it to lots of other bolts. Ask me how I know
@ardyrides834
@ardyrides834 Год назад
If I didn't live so far away, I'd bring you some work.
@DeathProofProductions
@DeathProofProductions Год назад
what area you live in.
@ardyrides834
@ardyrides834 Год назад
@@DeathProofProductions - I'm in Texas.
@DeathProofProductions
@DeathProofProductions Год назад
what part
@ardyrides834
@ardyrides834 Год назад
@@DeathProofProductions I'm North of Dallas County in a town called Plano.
@DeathProofProductions
@DeathProofProductions Год назад
hell i was in dallas last weekend watching the misfits concert. your not vary far. what projects you got going on .
@jan6thpoliticalprisoner70
@jan6thpoliticalprisoner70 Год назад
Let's go Brandon
@roncoburn7771
@roncoburn7771 11 месяцев назад
wow made me cringe putting Loctite on dirty bolts with oil on them lol good luck
@DeathProofProductions
@DeathProofProductions 11 месяцев назад
I cleaned the threads of the bolts before adding loctite. The Harley factory never told me when I was being certified by them that I had to clean the oil off the entire bolt for the loctite to work. They just trained me to clean the threads. That was back in 2002 so maybe things have changed since then. I would have filmed it but I figure if someone has enough skill to tear into the engine they have enough brains to clean the threads before applying loctite.
@norcal8718
@norcal8718 9 месяцев назад
If you're going to do a how to video why don't you say what you're doing like when you're putting the lifters together. Stop trying to be a cowboy and explain what you're doing. I appreciate you sharing your experience and knowledge but tell us exactly what you're doing, bro.
@DeathProofProductions
@DeathProofProductions 9 месяцев назад
you talking about the way i keep the lifters in the case when installing the cam plate.
@mowens-79
@mowens-79 Год назад
🍎 brandy... from north ga mts... Firm Handshakes 🤝
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