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How to rebuild overhaul restor rear brake caliper - VW Audi Skoda Seat - New piston and seals 

Italjohn
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This video is showing how you can rebuild the rear brake caliper with parking brake. In this particular case we have a Lucas brake caliper from VW Sharan, 38mm piston diameter. There are many calipers that are the same but in different cars like Passat Golf Audi etc. Video is showing how to change old seals and brake piston.
Link to parts used in the clip: biggred.co.uk/brake-caliper-pi...
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13 мар 2020

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Комментарии : 77   
@hardcore4476
@hardcore4476 2 года назад
Best video I’ve seen on vw similar calipers! Is anyone familiar with 2007 Vw gti caliper and is the shaft locked together like his in the video? The part where he says it can’t come apart. Thanks in advance as I’m trying to powdercoat my calipers.
@Italjohn
@Italjohn 2 года назад
Thanks for the comment 😀
@pericastojnev693
@pericastojnev693 6 месяцев назад
Like a proffesionalist! Great video, thank you...
@victorcaballeroguerrero4003
Thanks for sharing today I learned something else. Greetings from a corner of Mexico.
@julianfreto1666
@julianfreto1666 2 года назад
The most thorough rebuild video I have seen. Thank you sir!
@Italjohn
@Italjohn 2 года назад
And thank you for the comment sir 😀
@jabberwockytdi8901
@jabberwockytdi8901 7 месяцев назад
Some slider pins are different on leading and trailing side of carrier , so watch for that and make sure to put them back the same way or you can get noises, also sometimes the carriers themselves are very slightly asymmetric, so are different left to right , but it can be hard to spot with the naked eye, so best to keep track of which is which when you take parts off car .
@Italjohn
@Italjohn 7 месяцев назад
Thanks for the tip. It's too late for this build, but next time 😀
@Robonthemoor
@Robonthemoor 3 года назад
this was the best video on a reseal, Ive ever seen PERFECT 100% brilliant.
@Italjohn
@Italjohn 3 года назад
Thank you, glad you liked it 🙂
@blackgazex5873
@blackgazex5873 3 года назад
I really like that magnetic piston tool. Very slick
@MeatballMasher
@MeatballMasher 2 месяца назад
Brilliant video. Thank you
@wilmawhelton3492
@wilmawhelton3492 3 года назад
That's a great video and the procedure is very well explained. I am now hoping to find a similar video for a Golf Mk7 with epb.
@ismailozel1347
@ismailozel1347 10 месяцев назад
Kolay gelsin ustam çok güzel çalışma olmuş çok teşekkür ederiz iyiki varsınız 🇹🇷🇹🇷🇹🇷🇹🇷🤷👍🍀👏
@ronplucksstrings7112
@ronplucksstrings7112 3 года назад
Very nicely done and presented. I am fanatical about applying graphite filled anti-seize to the bleeding nipples because I have seen too many corroded in place...I also prefer to apply graphite filled grease on the sliding mount pins (I like this even better than simple grease which can be displaced or cooked away). Thanks and Greets from Connecticut!
@Italjohn
@Italjohn 3 года назад
Thanks for the tip and comment 🙂
@rolodam
@rolodam 3 года назад
Excellent video and great result with the callipers.
@Italjohn
@Italjohn 3 года назад
Thank you sir 🙂
@mikedavies5084
@mikedavies5084 2 года назад
Brilliant video very informative
@alfamale5065
@alfamale5065 3 года назад
Great video thanks!
@jimosullivan1389
@jimosullivan1389 3 года назад
Good video. One things you missed is to grease the new bleed nipple threads !!...makes them easier to remove/bleed in 3 or 4 years time.
@Italjohn
@Italjohn 3 года назад
Thats a good tip, Jim. What greas do yu recommend?
@jimosullivan1389
@jimosullivan1389 3 года назад
@@Italjohn Just a little red rubber grease. Completely compatible with DOT4 or the grease supplied as it is on the piston anyway.
@jrflores814
@jrflores814 2 года назад
Great video but was never expecting the brush paint. I was thinking powder coat or even a spray gun maybe even a rattle can but never a small paint brush.. But came out great 👌
@Italjohn
@Italjohn 2 года назад
Hi there, and thanks for the comment. I think they came out just great too 😀
@neilhotham9325
@neilhotham9325 4 года назад
Very detailed thank you
@Italjohn
@Italjohn 4 года назад
Thank you for the nice feedback 😃
@GCS88
@GCS88 Год назад
Wow well done
@Italjohn
@Italjohn Год назад
Thank you sir 😀
@xmisho
@xmisho Год назад
Perfect!
@rootsdat
@rootsdat 2 года назад
Trw emergency brake not taking out piston but turning in and out is easy with piston tool any suggestions?
@renedewael9703
@renedewael9703 3 года назад
Great ! Thanx a lot !
@Italjohn
@Italjohn 3 года назад
You'r welcome sir
@V12BigBlock
@V12BigBlock 2 года назад
Question for anybody that has worked on GM cars: is there any way to remove the mechanism inside the caliper piston, it does not have a seeger ring or any sort of removable retaining ring, the mechanism is just held in place by a spring that sits in a groove. I honestly have no clue how they even assembled it, i'm stumped ...
@type2523
@type2523 4 года назад
The new piston is a wise choice . I reused mine which looke kinda ok ( I also cleaned it ) and it’s dripping :(
@mradikhan
@mradikhan 2 года назад
Great video! I have tried the circlip pliers you recommended but they will not fit into the small gap as they are too wide. Please can you let me know which ones you used in the video.
@Italjohn
@Italjohn 2 года назад
Sorry to hear the the plier did not fit. I'm not sure where I bougth mine, but I think it was from www.biltema.com. I cant find them there any more so not sure I got them form them. Anyway, to make mine fit, I had to grind and ben mine as well.
@maurizioalfieri602
@maurizioalfieri602 3 года назад
What can be the reason why brake is not completely released when you release hanbrake? A general cleaning could fix? Or maybe that part that you can't disassembly has to be replaced?
@Italjohn
@Italjohn 3 года назад
Usually the problem is a sticking piston. I will recommend you to take the caliper apart and check the pistion.
@sil0kin
@sil0kin 5 месяцев назад
Has anyone ever had a problem with the c clip that holds the assembly in the caliper popping off? I assemble the calipers and test the lever and the c clip pops out internally. I’ve been struggling for 5 hours and I can’t figure it out. The assembly is in with the alignment dowel, everything is assembled correctly. Am I losing it?
@Italjohn
@Italjohn 5 месяцев назад
The C clip is a very tight fit, so you have to be sure it's inserted in it's grove.
@manaboutthehouse5181
@manaboutthehouse5181 10 дней назад
@@Italjohn Excellent and very informative video extremely helpful any tips for the same issue last internal sageer ring is very difficult to replace? Thanks in advance Mark 🤟
@stevewild4449
@stevewild4449 4 года назад
Dimple and circlip 👍
@Italjohn
@Italjohn 4 года назад
Thanks for teaching me better english 👍😀
@stevewild4449
@stevewild4449 4 года назад
@@Italjohn Haha sorry John I just can't help myself!! hope you're not too offended and wavy washer is correct 😉 very informative video so thanks and I'm jealous of your workshop 👍
@Formula400Pontiac
@Formula400Pontiac 4 года назад
Takk for tips på deler. Fant repkit til min subaru på biggred ebay uk. Veldig bra how to video. Selv en gammel bilmekaniker fant nytte i dette. Vi overhalte aldri bremse-caliptere med parkbrems-funksjon på det verkstedet jeg jobbet så dette var faktisk veldig interessant. Tror jeg går for pulverlakkering på mine caliptere. Har du tips på hvor man kjøper pulver i norge? Fikk tak i noe billig pulver på ebay men det var av dårlig kvalitet. Kunne virke som om det var overskudd fra lakkjobb feid opp fra et gulv og pakket for salg igjen. Hehe. Never again...
@Italjohn
@Italjohn 4 года назад
Vi på Glamox kjøper pulver hos Jotun. Du kan jo høre om de kan selge deg noe?
@kailarsen9164
@kailarsen9164 3 года назад
Hei kan man bruke bremseverktøy som du bruker fra biltema til å presse bremsestempel inn på bremser framme?
@Italjohn
@Italjohn 3 года назад
Har ikke prøvd, men det burde gå.
@peterhilbert6428
@peterhilbert6428 4 года назад
I just completed the same job on the same type of caliper. How far out does the piston move when u operate it manually as u did? Mine would only move out marginally. Thank you!
@Italjohn
@Italjohn 4 года назад
You should be able to move the piston all the way out.
@peterhilbert6428
@peterhilbert6428 4 года назад
@@Italjohn Thanks, great video, very informative!
@rickynaylor1059
@rickynaylor1059 4 года назад
@@Italjohn what would cause it not to come fully out when pumped? Mine did same?
@rickynaylor1059
@rickynaylor1059 4 года назад
@@peterhilbert6428 Did you sort this as mine doing the same?
@Italjohn
@Italjohn 3 года назад
@@rickynaylor1059 I don't know, sorry.
@adembeen7085
@adembeen7085 3 года назад
Please Help Me How to Remove This for Audi Q5 2.0 Tdi-quattro
@Italjohn
@Italjohn 3 года назад
I have no idea how the caliper look like on the Audi Q5, sorry
@catweazlerrd
@catweazlerrd 3 года назад
Verry good vid. I laught when you sad that ......mmmm maby its time to put on gloves. I Did like the vid.now i know how to put on the bracket en handbrake lever.....i forgot to order the spring damnit. Thanks !
@Italjohn
@Italjohn 3 года назад
Thanks for the comment 😀
@TB_LouTheo
@TB_LouTheo 10 месяцев назад
Mitt bromsok läcker på baksidan. I din video ser jag endast gummi och ingen aluminium ring som jag har. Minns inte hur den satt i packningen. I din video syns inte denna ring. Använde du någon ? Syns inte vid 22:55.
@Italjohn
@Italjohn 10 месяцев назад
Jeg kan ikke huske at det var noen ring der.
@indian2003
@indian2003 3 года назад
Hvor kjpte du delene fra Bigg Red i Norge?
@Italjohn
@Italjohn 3 года назад
Kjøpte de på ebay, eller direkte fra UK
@indian2003
@indian2003 3 года назад
@@Italjohn Er ikke det ganske dyr porto? Jeg så et sett i ebay men de skule ha £95 i porto.
@Italjohn
@Italjohn 3 года назад
@@indian2003 Sist jeg bestilte kostet det £29 i porto. Send de en mail og be om et tilbud, det gjorde jeg og fikk en bedre pris med en gang. calipers@biggred.co.uk
@indian2003
@indian2003 3 года назад
@@Italjohn Er det deg som kjører T3 med kassen fra Lafinto?
@Italjohn
@Italjohn 3 года назад
@@indian2003 Nei, her er min: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-rmaKnXCGFSs.html
@danielbabiak9894
@danielbabiak9894 Год назад
👍👍👍👍👍🌹🌹🌹🌹🌹👌👌👌👌👌💐💐💐💐💐👏👏👏👏👏☘️☘️☘️☘️☘️🍺🤠
@jimellison9580
@jimellison9580 3 года назад
Aren’t you supposed to grease the piston?
@Italjohn
@Italjohn 3 года назад
Yes, grease all moving parts 😀
@jimellison9580
@jimellison9580 3 года назад
I’m not sure weather I missed it or not but I didn’t see you do it, thank you!
@Italjohn
@Italjohn 3 года назад
@@jimellison9580 You are right, but I had so much grease on the seal and gloves, so I managed ok. I did it real good in my other caliper clip 😀
@jimellison9580
@jimellison9580 3 года назад
Ah ok brilliant 👍
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