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How to Troubleshoot a Polaris Turbo RZR Primary and Secondary Clutch 

Hunterworks Inc.
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Просмотров 24 тыс.
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www.hunterworks.com/home
This video explains how to troubleshoot both the primary and secondary clutch when you are having issues.

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13 июл 2019

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Комментарии : 41   
@rockyfortenberry5845
@rockyfortenberry5845 4 года назад
What if a person gets a aftermarket brand that does not have the bus going sleeve inside it ? And also how do you know if the clutch is balanced with the aftermarket one of the clutch? The cover that is. Thanks for any help.. also I have play in my clutch on the spring side half today when I was adding a new kit with new spring and adjustable weights I noticed it had some wobble to it. It that’s normal? My rzr is new with 130 miles
@jasonjukich
@jasonjukich 5 лет назад
Good video, thank you. I’ve been having problems with my primary clutch cover bushing pushing out towards the end of the clutch. I caught it early enough that it only came out maybe an 1/8”. I put a little sleeve retaining compound on it and pushed it back in. It pushed out a little again. I ended up ordering an aftermarket cover that has a lip on the end that the bushing bottoms out on. So it can only go in/come out from the inside. I’m really hoping this cures my problem.
@Hunterworks
@Hunterworks 5 лет назад
which cover was that?
@jasonjukich
@jasonjukich 5 лет назад
Hunterworks Inc. I bought the ZRP cover. The only thing that I don’t like is that my clutch might not be balance now, but I don’t want that bushing coming out and wrecking both clutches and belt either.
@Hunterworks
@Hunterworks 5 лет назад
@@jasonjukich never heard of them but I will recommend them
@payzley11
@payzley11 4 года назад
What does a person do if they didnt mark anything to keep in balance and put it back together? How do you make sure it is in balance?
@Hunterworks
@Hunterworks 4 года назад
@@payzley11 just put it together and cross fingers, I have heard since the two halves are balanced
@GeraMajestics503
@GeraMajestics503 3 года назад
Mine has the aftermarket assassins thick washer ? Is that one good its not over traveling from my sharpie marks on secondary clutch
@Hunterworks
@Hunterworks 3 года назад
I do not know anything about AA washers but if no overtravel then you are good
@user-wp4nm4kt8y
@user-wp4nm4kt8y Год назад
I have a 22 pro xp, the spacer next to the bearing in the primary, which was is does that spacer go back in? Flat side toward the outer sheave?
@Hunterworks
@Hunterworks Год назад
Yes flat out
@clarkkent7821
@clarkkent7821 4 года назад
That's okay there's a man in town here that owns a shop been doing it for 25 years. He was even wrong it's okay to be wrong every once in while. I found the problem myself the front drive gear had no teeth left on it so I figured the problem out myself and I'm going to get a new gear. I hope all my spelling is correct thanks anyway.
@davidnazworth
@davidnazworth 2 года назад
i have boost surge on my 18 turbo XP I have 32" tires and no clutch kit it only hit 7400 rpms could this be the problem it's dynojet tuned with dynojet wastegate 10 pis crack pressure aftermarket assassin's bov with 3 washers in it , and RPM charge tube been working on this problem for 7 months and cannot get it to go away only does it when I punch the throttle if I drive easy I have no problem
@Hunterworks
@Hunterworks 2 года назад
We only do clutching, I can't answer these questions. Sorry
@Sober4277
@Sober4277 4 месяца назад
I got a 2016 turbo 1000 razor the clutches are turned seriously loud. What is it ya think? Sound goes away when i give it gas.
@Hunterworks
@Hunterworks 4 месяца назад
Stay on the gas???? I would need to hear it to say
@zackb8189
@zackb8189 Год назад
I’m trying to resolve a clutch issue with my machine. 2020 rzr xp turbo. I get up to 20 mph in low and the secondary makes a gnarly chatter sound that is similar to a tin can in a bicycle tire. Pull cover off, belt is high on the top and in the sheaves on the bottom (secondary clutch). Replaced spring and buttons in secondary still does it. I can see the secondary spinning in an oval but shaft is straight. Unbolt and bolt back on it’s fine until I hit about 20 mph again. Any ideas? Bad primary maybe? Any help appreciated
@Hunterworks
@Hunterworks Год назад
send me pics to todd@hunterworks.com and tell me if that is a Pro or not too
@zackb8189
@zackb8189 Год назад
@@Hunterworks Email sent my friend
@noahkarr942
@noahkarr942 2 года назад
How do I get a new secondary clutch loosiner for my turbo rzr
@Hunterworks
@Hunterworks 2 года назад
Not following you, take the bolt out and slide it off is all there is too it.
@josezone22
@josezone22 3 года назад
Hi I have a 2020 RZR turbo s velocity have a code 65590 and my rzr on secondary when it’s on park its spins a little what can it be ??
@Hunterworks
@Hunterworks 3 года назад
That is a misfire code, lots of things can cause that but if secondary is turning then something going on in secondary. We have a video for this too.
@Hunterworks
@Hunterworks 3 года назад
ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-jz5AHz2X-9o.html
@Hatch57
@Hatch57 3 года назад
If your secondary spins your bearing in your primary is bad that’s where I would start.
@Hunterworks
@Hunterworks 3 года назад
@@Hatch57 Not really, can be alignment, bad bearing or primary not opening, so you take a pic of belt as it sits in the primary from inside and see what is touching the belt. We have a video for this too
@amygilpin1020
@amygilpin1020 3 года назад
My secondary clutch on my turbo on the machine with belt off has slack in and out like 1/4 inch or more is that normal with belt off ?
@Hunterworks
@Hunterworks 3 года назад
I can't answer, I do not have a turbo to look at and my memory is too bad to know if there is some movement in it, sorry but I would say no
@Hunterworks
@Hunterworks 3 года назад
And you didn't say what year
@RonDoiron-pz3ee
@RonDoiron-pz3ee 27 дней назад
Check your clutches line up, there could be a spacer missing. Behind the secondary.
@cscheidt1
@cscheidt1 4 года назад
What happens if you do not mark your your helix cover and helix if you take that off? I know marking these things keeps it balanced, but what do you do if you don't mark them? I took mine apart without marking it.
@Hunterworks
@Hunterworks 4 года назад
cscheidt1 I can’t say. Never not marked it
@billymariscal5284
@billymariscal5284 3 года назад
My primary stay stuck for a few seconds and then it releases?
@Hunterworks
@Hunterworks 3 года назад
Use this video to figure out why
@RonDoiron-pz3ee
@RonDoiron-pz3ee Месяц назад
10:58
@Hunterworks
@Hunterworks Месяц назад
What about it?
@RonDoiron-pz3ee
@RonDoiron-pz3ee Месяц назад
Working on a 2005 Sportsman 500. The secondary clutch has what appears to be a damper plate on the outside, with 2 ears that can slides back and forth, about an inch, but doesn’t seem to tighten anything. No spring in it as well? Looked at different units, even golf cart, but didn’t see it anywhere.
@RonDoiron-pz3ee
@RonDoiron-pz3ee Месяц назад
I look at all the secondary clutches that I could find on line, but did not find this one. It has a slotted metal plate that seems to act as a damper, but with part missing?, possibly a neoprene or hard fibre shoe?
@Hunterworks
@Hunterworks Месяц назад
@@RonDoiron-pz3ee No idea, but just buy an oem part, probably all there is for it anyway
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