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Installing a timing belt and setting pump timing on an AAZ, Similar to an AHU, 1.6d, and 1.6td 

VWDiesel net
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This is part of our ongoing 1.9td AAZ Caddy swap and in this video we cover making sure everything is in time and installing a timing belt as well as setting the pump timing.
Metalnerd tools used in the video can be found here. www.metalnerd.c...

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27 сен 2024

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Комментарии : 173   
@MostynFaulkner
@MostynFaulkner 3 года назад
Sent here by William Pool. I have an AAZ ready to install in my Vanagon gasser. Very well done and easy to follow. I subscribed. 👍👍👍😎😎😎
@abuabu5414
@abuabu5414 3 года назад
👍👍👍four
@kurtiskoppdrums
@kurtiskoppdrums 6 лет назад
Man this video is spot on you nailed it! I have an 86 td which I dropped cam followers into last week. Did my best with the service manual to reassemble but after the new cam seal, that cam pulley was a worry of it self I'm sure it's slightly out of time even though it sounds like a comparatively new car, I did carefully mark everything for reassembly but that pulley likely went out a degree ish lol ! But dude I have not these locking tools and pump gauge to set, I have the aptitude tho. Uhhh yeah dang that's a trick! Thanks for your video, even if I find a moon lit garage guy with these tools now I know what to talk about when inquiring on the right tools and procedure! I enjoy working on my engine. I'll be watching a lot of your videos for education on maintenance procedures. Video on a turbo rebuild next search.
@dedfrog
@dedfrog 6 лет назад
How does this video have this many views and is only 1.5 years old? Haha there must be a lot more interest in old VW diesels than I thought! That is good.
@thisandthatwithchris1984
@thisandthatwithchris1984 8 лет назад
Thank you for this video I have to do the timing belt on my MK1 Rabbit 1.5l diesel and I'm nervous!
@rajgill7576
@rajgill7576 7 лет назад
Thanks, same chassis and engine pumps going on TODAY, small world. Good swap
@volkerkohl9351
@volkerkohl9351 3 года назад
I like to thank you very much, your video helped me to set up my timing pump at the ABL 1.9 engine.
@karlwestyman8387
@karlwestyman8387 8 лет назад
Ryan, please use a torque wrench on the cam bolt and tensioner bolt. Either too loose or two tight can spell disaster. Timing spec is .80~.85, but that was for emissions. Better at 1.05.
@randallmaness442
@randallmaness442 7 лет назад
I was thinking the same! I couldnt see the gap or marks on the tensioner that he aligned. So 1.05 is ok to run with? Mine is a 1.6 TD and very hard to start on cold days! I hope its not due to low compression. Glow plugs are working but are on a manual switch. I was thinking 5 secs would be plenty but usually takes much longer.
@karloskelly
@karloskelly 7 лет назад
1.05mm on the 1.6TD, yes, perfect. Fast glow plugs should go for 7-10 seconds, slow up to 30 seconds
@randallmaness442
@randallmaness442 7 лет назад
Thx!
@shiwanijha9305
@shiwanijha9305 7 лет назад
Randall Maness
@randallmaness442
@randallmaness442 5 лет назад
@zoltán timár ok Ive gotten use to direct injection and forgotten how long the IDI takes. I'm counting to 8 now and starts fine old cold days. Fast glow plugs I guess. Thanks!
@nelliechinyenze785
@nelliechinyenze785 5 лет назад
Don't try to remove the camshaft bolt with the cam lock tool in place.
@jackbramwell5208
@jackbramwell5208 7 лет назад
excellent, but dont forget to remove the camshaft lock before rotating the engine!
@miketaylor6282
@miketaylor6282 Год назад
Best part of the whole video. 20:59 I’d call that a technical term. 😂
@dukedude220
@dukedude220 5 лет назад
Came sure that cam shaft gauge is Perfectly perfect, perfect
@whitesnake1439
@whitesnake1439 Год назад
Still, in 2023, the best clip for this task, thanks for the great info
@seiklusekütid
@seiklusekütid 11 месяцев назад
Maybe a dumb question but isn't it better do time the pump before you tension your belt? I'm still learning and this video has been verry helpful 👍
@franciscogarciafernandez8098
@franciscogarciafernandez8098 4 года назад
NO ENTIENDO INGLÉS, PERO MUY BIEN EXPLICADO, GRACIAS
@Foghorn117
@Foghorn117 4 года назад
The best video! I'm now gonna time my d2.4 liter inline 6
@antebuljan4361
@antebuljan4361 Год назад
I FOUND THE BELOW INFORMATION ON A FORUM...CAN SOMEONE CONFIRM IF THE FOLLOWING BELOW INFORMATION IS TRUE?.. SPECIFICALLY THE PART WHERE IT SAYS TO REMOVE INJECTION PUMP PIN WHEN TIGHTENING TENSIONER ?... If you don't have the tensioner gauge, then set it to 45 degrees of twist. That 90 degree number is for 8V gassers. BUT, make sure the cam sprocket is loose (but camshaft locked in place), and the lock pin is out of the injection pump when you set the tension. If not, you'll only set the tension between the backside of the camshaft and the front-side of the injection pump. You'll also throw off your cam/crank timing. A lot of people either forget or neglect to pop the cam sprocket free and pull the injection pump lock when they set the tension. Bad idea.
@blowinkk9396
@blowinkk9396 5 лет назад
What if you don't have the flywheel mark for timing? My AAZ isn't in a vw anymore
@bobirving6052
@bobirving6052 11 месяцев назад
You can probably put a chopstick in the #1 glow plug hole and feel the piston come up.
@samparker3287
@samparker3287 4 года назад
Great video, I'm working on a 1979 VW rabbit diesel. The injection time is off. The owner claims it's a 1.5liter with a 1.6l head. Back to the injection timing issue. What are the specs for this engine? And the special tools can be found in your Dropbox. Do I have to order the dial indicated tool or do you have a recommendation on where I can rent the tool?
@masadelacasa
@masadelacasa 9 месяцев назад
If the crankshaft, camshaft and pump have been locked, what is the need for the timing of the pump if its timing was correct before the belt change?
@leoanoya4186
@leoanoya4186 2 года назад
Thank you very much for this great and educational video. I'm working on 78 VW 1.6 Rabbit Diesel, at the beginnig the engine did't fire and I timed the fuel pump and the engine fire up but the RPM are very high and make a lot of smog, can you give some tips in order to fix it. Thanks again.
@krajeshrajesh8689
@krajeshrajesh8689 6 лет назад
super excited work
@simonbertioli4696
@simonbertioli4696 2 года назад
Good video. However, l wonder if you could help me with mine. A1Y engine l have been unable to obtain the measurement for the injector pump...setting.. l keep getting AAZ or others My injector pump is different to the one shown in the video. lt simply has the adjustment is on the pulley ie 3face bolts. l can set it and it's pretty straight forward....but requires accurate setting.. But l am not completely sure on its correct setting.. At present l have it set at 0.90. The engine runs but produces a small amount of whitish smoke above 3000RPM...Not good for an emission test..it would fail. So if l were to reduce to figure to 0.85..might that be correct or am l incorrect for the type of engine. Therefore, you might have more access to these figure than me.. l cannot find them. Or maybe someone else knows. thanks Simon in Spain
@warspirit9488
@warspirit9488 5 лет назад
What if your flywheel is already off? How do you determine where the crank is then? Please someone help. I’m running blind on this one. What I’m doing is a Suzuki Samurai engine swap.
@MK2GolfStories
@MK2GolfStories 10 месяцев назад
Also, where do you get the adapter for teh guage from, do you know what its called?
@forkitover1
@forkitover1 6 лет назад
In this video there is a second tube coming off the turbo wastegate. Can you tell me where it goes. I’ve searched and have not found the answer . It’s difficult to even find a photo of aaz turbo with that second wastegate line. Even Gpop shop who rebuilt the turbo does not know. Thanks!
@WEIXELTOWN
@WEIXELTOWN 4 года назад
Where can i get that crank locking tool for that engine? I have a 1.6 TD engine I'm working on...I can't set the timing without it.
@christopherkanuk2546
@christopherkanuk2546 3 года назад
Thank you so much very informative well done
@spockmcoyissmart961
@spockmcoyissmart961 6 лет назад
This is why I'm getting rid of my 2003 TDI golf, the injection pump was killed by low sulfur fuel. I don't have the tools/skill to do this. I'm comfortable doing things on cars/light trucks, but as Dirty Harry said, "a man's got to know his limitations....." Also, the value of the car now, and what I'd have to pay in tools/parts just isn't worth it anymore to me. Hopefully, a VW guy will buy it and fix it.
@ryanpoetzl7142
@ryanpoetzl7142 5 лет назад
Everyone is saying how this video is so good.... go try to time a pump according to what this guy is saying.. there is so much about the final adjustment of the pump that dose not add up. I'm doing the timing on a mtdi pump and this makes no sense at all
@griffinmundis4641
@griffinmundis4641 4 года назад
Damn you dumb this is timing for a IDI motor. This video is really good for cars it actually applies to.
@harveyedwards3725
@harveyedwards3725 2 года назад
Great video, it’s a shame you didn’t show the pump being tightened up at the end. Very educational.
@mihaitamanea4658
@mihaitamanea4658 Год назад
O schema cu punerea la punct
@mihaitamanea4658
@mihaitamanea4658 Год назад
Schema
@eduardoruiz6813
@eduardoruiz6813 9 месяцев назад
tanks brother God bless you
@screwsnutsandbolts
@screwsnutsandbolts 5 лет назад
Great channel. Subbed ! 👍
@kennymosireland7069
@kennymosireland7069 3 года назад
Hello can you help me find out the marks and settings for a 1.9 f8at ducato. Your video is very helpful im guessing i use the same technique to follow It the belt but what about the diesel pump. Many thanks.
@infernoking7504
@infernoking7504 5 месяцев назад
Wait why would I need to time my injection pump if I dont move it?
@zackoverman1795
@zackoverman1795 2 года назад
If I never loosened my pump or pump sprocket, will it be in time simply by turning the sprocket until the lock pin goes in? Or does it still need timed with the gauge?
@jazjaz2364
@jazjaz2364 Год назад
i have a 1.6 d vw of this era : i can turn the crankshaft forever and you can feel the compressions but it looks like the camshaft does not stop you while you are rotating + but when i turn the camshaft it is stopped if i dont turn the crankshaft. What does it mean in your opinion ? engine dead ?
@bettertomorrows5805
@bettertomorrows5805 Год назад
Great video. What size adapter do I need for the dial gauge? I have an AAZ I need to time the IP! Thank you
@rachellem.360
@rachellem.360 6 лет назад
I was wondering if you had a video for the bleeding and filling of the injection pump and also if the spec for the dial indicator would be correct for my vehicle. I have an 1989 Volkswagon Jetta 1.6 Diesel. I have tried messaging your Facebook and have not had any replies despite the fact that my messages have been seen. I hope to hear back. Thanks!
@delonthomas2772
@delonthomas2772 7 лет назад
Thanks Ryan
@ZachdkingNH
@ZachdkingNH 7 лет назад
Ryan, Thanks so much for such a good video, I'm in the middle of my first TB change on my 1z along with lots of other maintenance, my question is this...In the case that I have to re-time my pump, will my old injector lines fit back on? It seems like moving the pump body will change the angles of all the bends and such, Thanks again!
@boostaddict_
@boostaddict_ 2 года назад
This is probably a bit late lol, but someone still might find it useful in the future. The amount you have to adjust the pump is so minimal that the lines will still fit fine.
@MK2GolfStories
@MK2GolfStories 10 месяцев назад
This the same for a SB / RA?
@karinaariana864
@karinaariana864 20 дней назад
Same thing on ABL 1.9 engine?
@ramzimecheri3474
@ramzimecheri3474 2 года назад
Bonjour,je trouve pas le repaire du volant moteur sur Audi 80 1.6 td
@Jesus-hx5vg
@Jesus-hx5vg 2 года назад
Does the flywheel only go in one way?
@Codeman785
@Codeman785 5 лет назад
Is it possible to carefully remove the timing belt, not allowing anything to spin. Then carefully install the new one and not deal with all this timing stuff?
@roblastem2905
@roblastem2905 5 лет назад
Codeman785 not really. Timing belts do stretch after a while. This means that when it comes time to change the belt, the engine is also in need of a timing adjustment.
@jeremythullier8311
@jeremythullier8311 2 года назад
where did u buy the tool blocking the crankshaft ?
@californiakayaker
@californiakayaker 7 лет назад
Does VW make this engine ? I'm trying to find advice for the folks with older aprox 40 hp Yanmar engines used in Sail boats, aprox 90s, They are inside and are belts , right ?
@andrewviersen7418
@andrewviersen7418 6 лет назад
I have a Aaz that doesn't have a fly wheel on it is it still possible to find top dead center on the crank?
@hookpanordic5487
@hookpanordic5487 6 лет назад
I have camshaft rad is bent little bit, might be because of that misfire sometimes cylinder 1 and 4...?
@jacquesbuys1354
@jacquesbuys1354 6 лет назад
Hey bud I have an AFN 1.9 timing is 100%. Its making hard knocking sound. New sub assembly new head.. Had it check and pressure tested everything seems fine. Do you have any idea if my pump could cause noise?
@IPHATBOYCHIEFO
@IPHATBOYCHIEFO 6 лет назад
Hi Really great video. I am trying to time my lucas fuel injection pump is it done in the same way as in your very good video. Any help would be greatly appreciated. Cheers
@jorgepalacios3285
@jorgepalacios3285 7 лет назад
man i still cant find my pump timing its a newer disel pump i need help
@bahopik
@bahopik 7 лет назад
great job! maybe you could help me out I've gotten myself up to eye balls with and AHU M-Tdi conversion, what do you think lift should be? it's a pump built based on 2.8 vw M-Tdi pump. thanks!
@sanyikazz
@sanyikazz 5 лет назад
I assume that this is an early AAZ as I look at the pump. Is it really true that the AAZ with tha late IP does not quite fit the mk1?
@davidhenderson7722
@davidhenderson7722 3 года назад
What size socket will lock the injector pump?
@andrashornyak9763
@andrashornyak9763 11 дней назад
Does anyone know the toque spec for the camshaft pulley?
@diegoloza398
@diegoloza398 4 года назад
im confused at the 8:30 mark-so you are moving the camshaft crankshaft together until you feel the crankshaft has no more give? and then you turn the cam?
@bobirving6052
@bobirving6052 11 месяцев назад
He gave very bad technique there. The crankshaft cannot be “180 degrees out of phase” if it is at #1 top dead center. All you need is crank at TDC and #1 cam lobes closed.
@reyftcossieR1
@reyftcossieR1 7 лет назад
I haven't got cam shaft lock plate so if I locked by spanner or anything to keep cam shaft straight.. is that timing spot?
@PedroMartinez-cx9hu
@PedroMartinez-cx9hu Год назад
Very nice channel, gracias.
@brianvaught4545
@brianvaught4545 3 года назад
I cant get the slack off the right side of the Crackshaft to where it on the tensioner side
@brianvaught4545
@brianvaught4545 3 года назад
I have the same engine
@adolg4049
@adolg4049 Год назад
I send it to service shop my golf alh tdi And It just crank no start and pressure fuel its low What can be prob bcz The Shop says its not fault on engine or pump but electrikal ?
@flaviovlogs6661
@flaviovlogs6661 7 лет назад
muy bueno, me sirvio de mucho
@victorhershberger4507
@victorhershberger4507 3 года назад
Wow SOOOO helpful 💯💯👌🏾
@hremzo
@hremzo 5 лет назад
thx man very nice video
@mohamedrizvi6528
@mohamedrizvi6528 7 лет назад
good
@huntersalmon1851
@huntersalmon1851 8 лет назад
do you have to do all that timing when you take the old pump off and put a new one on?
@RyanVWDiesel
@RyanVWDiesel 8 лет назад
Yes. If you are changing out the pump off you basically have to do all of this.
@amosabdula5640
@amosabdula5640 7 лет назад
GOLF 6tsi timing change
@scottishslav7109
@scottishslav7109 6 лет назад
What if your just changing out the shaft seal on the pump.. Removing the belt, pump pulley, replace seal and refit pulley in same position on the woodruff. Could I end up knocking the timing out atal?
@jayantrama2482
@jayantrama2482 3 года назад
Sdi ayq engine same injention timing specie?
@DavidCorleoneArtiste
@DavidCorleoneArtiste 2 года назад
Awsooooommmmme thanks
@Jysky93
@Jysky93 8 лет назад
Where can i find that indicator and adapter?
@RyanVWDiesel
@RyanVWDiesel 8 лет назад
A lot of times you can find them on eBay cheap enough if you search 'Vw diesel timing' or something like that. Although there are better options my cheap ebay set has lasted 5 years so far.
@kingusherkingusher1445
@kingusherkingusher1445 7 лет назад
good job
@jaypence332
@jaypence332 6 лет назад
Mine stops moving at 3mm going counterclockwise and goes 3 mm back to TDC
@seemaramdhanie1925
@seemaramdhanie1925 4 года назад
Can u do a vidoe on cd20 engine time belt
@leebee6246
@leebee6246 6 лет назад
great vid and very clear but i have to say, life is easier when there is no car surrounding the engine, hahahahaha, i have a Crappy Seat Corboba 1.9 SDI that will not start no matter what, done the Valves, timing bla bla, yet no go, guess it will go to the scrap yard even though i know its a decent engine, no idea now whats wrong with it, no fault codes or anything,
@prashanthkarkala5047
@prashanthkarkala5047 6 лет назад
Gud job tc...
@piyushchunilal8251
@piyushchunilal8251 7 лет назад
Woww thanks
@ashrafahmmad1306
@ashrafahmmad1306 7 лет назад
nice
@surprisepontsho2717
@surprisepontsho2717 3 года назад
What make a diesel engine shakes car body when you about to stop
@shivaprakash6418
@shivaprakash6418 6 лет назад
Super
@jeffsterling5681
@jeffsterling5681 Год назад
Greetings I'm trying to time an aaz and I went around three times 3 mm to get back to top dead center actually 3.05 I only want one Rev on my indicator what's going on here help
@andreibesu3251
@andreibesu3251 7 лет назад
salut vreau si eu o filmare cu distributia la opel vectra 2.0 diesel din 1999
@B2mobilecarechinna
@B2mobilecarechinna 7 лет назад
how many km change timing belt ?
@deadlyduck11
@deadlyduck11 7 лет назад
b2mobilecare chinna about 90 000 km, would be recomended
@lakshmideepulakshmideepu2176
@lakshmideepulakshmideepu2176 6 лет назад
b2mobilecare chinna you te
@coolvibrations3998
@coolvibrations3998 6 лет назад
b2mobilecare chinna 80-120km or every 5 years
@ajissuhajis2676
@ajissuhajis2676 6 лет назад
I want to learn fuel pump,,but my english very very bad,,i dont understand what he say..sorry if my english is bad,,can you understand what i say
@onlystatus5609
@onlystatus5609 7 лет назад
My car injn problem plz help me sir
@mihaitamanea4658
@mihaitamanea4658 Год назад
Semnele de punere la punct
@hiteshganvit583
@hiteshganvit583 6 лет назад
Wow
@fareedfareed7993
@fareedfareed7993 6 лет назад
برنس
@abdulreahanhanrehan7990
@abdulreahanhanrehan7990 6 лет назад
enginering solar
@fastlaneautos2318
@fastlaneautos2318 3 года назад
All this tools for a simple job
@юрийтельманов-т7ь
senky!!!
@davidkumbha1513
@davidkumbha1513 7 лет назад
tata safari timing
@sb-nd1ti
@sb-nd1ti 6 лет назад
David Kumbha to radh a
@hariomkumar168
@hariomkumar168 6 лет назад
Hariom
@gulabsinghyadav3760
@gulabsinghyadav3760 7 лет назад
हिन्दी भाषा में विडियो दिखायें ।
@PradipKumar-yz2tk
@PradipKumar-yz2tk 7 лет назад
Gulab Sing h Yadav
@pandeyparmanand494
@pandeyparmanand494 7 лет назад
Gulab Singh Yadav
@manishashinde5066
@manishashinde5066 6 лет назад
Gulab Singh Yad
@washingkhankhan5753
@washingkhankhan5753 6 лет назад
Tata Sumo old model
@MamunMamun-is6ck
@MamunMamun-is6ck 6 лет назад
ইনজীনিয়ার।মামুন।বাংলাদেশ।
@naseebansari4063
@naseebansari4063 7 лет назад
naseeb
@prashanthkarkala5047
@prashanthkarkala5047 6 лет назад
Hiiiii
@mirsadmusic5879
@mirsadmusic5879 3 года назад
Ja se izvinjajem ali ne pokazuje te kako treba pa vi pogledajte deset pogresili vidise dase razumijete li ne pokazuje te kako treba pa nađite sami grešku deje davas ne sramoti pozdrav mehaničaru kupljene diplome akoje i imate
@ArbaazKhan-ni1vq
@ArbaazKhan-ni1vq 7 лет назад
car vaiyring
@ВасілійШкуратаў
@ВасілійШкуратаў 6 месяцев назад
Перакладаць на беларускую мову
@dedfrog
@dedfrog 8 лет назад
Hope you checked that crank nose keyway!
@spockmcoyissmart961
@spockmcoyissmart961 6 лет назад
Nice job guy! even though I'm not going to attempt it, it is still interesting to watch what all is involved with doing the job.
@bmouthboyo
@bmouthboyo 6 лет назад
3:44 - Nope that's the camshaft
@stu6885
@stu6885 5 лет назад
and@7:17
@nixomatt
@nixomatt 5 лет назад
Lol
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