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INSULATING The Cab CEILING And Cleaning The Van HEADLINER | Ep 23 | Nissan NV200 Camper Van Build 

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This this video, I'm insulating the cab ceiling and cleaning the van headliner, as I convert my Nissan NV200 into tiny camper. I’ve been noticing some marks on the van cab headliner for quite a while and it turns out to be mould, so it got me thinking - why is there mould appearing on the headliner? A quick peek under would reveal why...
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0:00 - Intro & the headliner problem
0:19 - Removing the van headliner
1:19 - Finding the source of the problem
1:48 - Cleaning the headliner
2:25 - Insulating the van cab ceiling
4:34 - Reinstalling the van headliner
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In order not to bend or break the headliner, I first had to remove the fixings holding it in place. This started with the four trim clips holding the edge to the ceiling, and I could then remove the curtain so I had better access to the headliner. I pulled off the door seals, grabbed a torx t30 bit to remove the sun visors and pulled the lights and sensors out of their holes.
It was at this point I could have a proper look under the headliner and see why it had become mouldy. As expected, there was an abundance of condensation clinging to the un-insulated van ceiling!
It really was in a bad way up there, so I removed the headliner completely and could begin phase one - cleaning the headliner.
I was really keen to get as many of the mould marks off as possible, and to do this I used an off-the-shelf household fabric cleaner and some elbow grease, as the last thing I wanted to do was bleach or mark the headliner. Having gone over it a couple of times and given a good scrub, it was looking much better, and I could then leave it to dry.
Let me tell you how I’ll be insulating the cab ceiling:
I installed the ply panels on the van ceiling a little under a year ago and you’ll notice all of the silver foil bubble wrap insulation up there and I wanted to do the same for the cab ceiling, but how could I be sure that it would do the trick? Well, you’ve already seen the condensation on the bare metal in the video, so I decided to have a peak under the ply on the same cold morning I was removing the headliner….not a drop in sight and the plywood panel is in as good a condition as the day I put it in.
Checking this gives me lots of confidence that not only will the condensation be minimised or even stopped, but that I’m using a method that will solve the problem for years to come. The other benefit of using foil bubble wrap is that it’s really thin and won’t interfere with the shape of the headliner or how it fits to the van ceiling.
With that settled, I wiped the ceiling to get rid of any moisture and could begin insulation.
I cut a piece of insulation to length, stuck it in place using aluminium foil tape along the edges and then repeated the process again until the whole ceiling was insulated.
With that done, I could replace the headliner which went back up as easily as it came down, and that was that - the ENTIRE van ceiling is now insulated.
It seems blindingly obvious that you’d insulate the cab as well from the outset, but it just slipped the net until I noticed the marks on the headliner. That said, it was really easy to do and now that it done I don’t have to worry about condensation or mould again in the future.
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#Vanlife #NissanNV200 #LensOfJames
DISCLAIMER: In this video, I am in no way stating that this is the proper way to undertake the conversion of a van, however after research and experience using the van, I believe this to be the way that is best suited to my van and the way I intend to use it.

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20 дек 2020

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Комментарии : 53   
@radicalrye
@radicalrye 3 года назад
This is also why many folks install a small fan in the roof, but I could see how if you wanted to keep super stealth or not have to worry about potential leaking from the fan that this is a good way to approach things. Taking lots of notes for when I invest in a micro camper!
@CoreyJamesVO
@CoreyJamesVO 3 года назад
Great vid once again! Thanks for documenting the ease of removing the NV200 headliner for those of us who have been hesitant to remove ours. :)
@LensOfJames
@LensOfJames 3 года назад
I was reluctant but it was a lot easier than thought!
@johnnyboy7357
@johnnyboy7357 3 года назад
That’s a handy tip/mod. I never gave the cab roof a thought. 👍🏻 I’ll be doing mine too😀
@AKADEMIKparty
@AKADEMIKparty 3 года назад
I binge watched your van videos. You're brilliant! MOAR PLEASE
@YoMomma781
@YoMomma781 Год назад
Very well done sir. Doing it right the first time always pays off
@Tylee10
@Tylee10 2 года назад
Good idea u found condensation and fixed it right away.
@CLdriver1960
@CLdriver1960 3 года назад
Thanks for bringing that point up, you just convinced me to insulate/vapour barrier under the headliner in the cockpit of my Promaster City.
@godzilla964
@godzilla964 Год назад
Here in Texas, an insulated car is a must. Summers here are brutal.
@cquinn2750
@cquinn2750 3 года назад
Good to see how nicely it can be done 👌 I'm considering using sound deadening on the cab ceiling (and elsewhere in the cab). I find the nv200 cab very noisy.
@artsteadman2230
@artsteadman2230 2 года назад
Just watched a vid on Van City Van Life where a Canadian couple applied bedliner to all interior metal surfaces where Insulation would typically installed. Except they did NOT install installation at all & they're been living fulltime for 3 years. Plus the bedliner acts as a thermal break as well To each their own
@1frogass1
@1frogass1 3 года назад
Thanks for the video. Merry Christmas !!!
@jacqueslarieu9822
@jacqueslarieu9822 3 года назад
félicitations, merci pour vos excellents conseils
@ozmanfidaar6311
@ozmanfidaar6311 2 года назад
Great work. Installing a vent fan on the roof should minimize condensation.
@lindzhoward7752
@lindzhoward7752 3 года назад
👍 that's a job to do before too long !
@camparikiller
@camparikiller 3 года назад
This is great James. I just bought my Combi. It's got a leaking rear plastic roof clip, just like in your other video. I took the rear lining off and it was very wet everywhere. No mould though. I'm not concerned though, thermalwrap is on its way. Really appreciate your videos, thanks.
@LensOfJames
@LensOfJames 3 года назад
Thanks, glad you like the videos!
@SocksWithSandals
@SocksWithSandals 3 года назад
You have a knack to filmmaking and narration, not to mention van interiors!
@LensOfJames
@LensOfJames 3 года назад
Thanks, that's very kind!
@alexhughesuk
@alexhughesuk 2 года назад
Fantastic as always James. I just bought a 2012 nv200 and I've been studying your videos closely, I have gotten so much from them, thank you. Quick question I had the van professionally cleaned/shampooed (just seats and upholstery in the front as the previous owner was a smoker), I asked for the headliner to be cleaned and the guy said he could only dry clean it, needless to say, it doesn't look much better, maybe worse! This video has inspired me to take it down and clean it myself. What was the cleaner you used and given the flimsy foam backing were you not concerned? Thanks keep up the great work! Alex
@klodjanRTW
@klodjanRTW 8 месяцев назад
Hey James. Did you got problems 2 years after installing it? Just got my nv200. Thanks for the videos. I'm planning to put Armaflex 19mm all over the the van walls even in the cab ceiling. Live in Germany and planning to do winter camping(Germany) + Mediterranean trips.
@placestosea
@placestosea 3 года назад
do you think the moisture has to do with where you live? in a hotter climate would the moisture dry out?
@lukeduncan8065
@lukeduncan8065 3 года назад
Thanks for all the helpful videos! I’m just curious how you handle ventilation in the van not having a ceiling vent fan ? Would love to know. Thanks!
@LensOfJames
@LensOfJames 3 года назад
I just crack the windows a bit. Wind deflectors keep any rain out 👍
@jaycracknell131
@jaycracknell131 3 года назад
Great videos, one thing though, I’m no expert but is that not just reflectix foil, so it just reflects radiant heat, yes good for vapor barriers but the R value is 0 so won’t provide any warmth benefits, what’s your opinion on this ? I have a Nissan NV 300 and am doing a build on it at the moment. Your videos have been great and I think I’ll be using your trick with the rubber seals on the doors for the stretch carpet.
@LensOfJames
@LensOfJames 3 года назад
Thanks, the brand is Thermawrap but similar to Reflectix I believe. The info says it has a R value of about 1.5 but I'm only using it to ensure that condensation doesn't form - I'm not sure I mentioned warmth or heat in the video. I'm aware that it's far from the best insulator but for a van that I sleep in less than 30 nights a year (and use as a day van the rest of the time) it meets my needs perfectly 👌 The walls and ceiling were dripping wet without it. Glad the videos are useful, good luck with the doors, really please I did mine that way as they look super smart!
@jaycracknell131
@jaycracknell131 3 года назад
@@LensOfJames ahh nice, wasn’t sure what your van use was, I’m keen to see your future videos on your van. Thanks James keep it up and have a great Christmas. Thanks Jay
@GarethSenior
@GarethSenior 9 месяцев назад
Woah... you glossed over a tricky bit... The door seals, celing clips, visor & light fitting are super easy to take off hut the visor clips & rear mirror housing have been VERY stubborn. Do rhe clips just pull off? Im frightened of breaking them because i think teyd be a nightmare to replace
@LensOfJames
@LensOfJames 9 месяцев назад
Hi, I found they were both fairly straight forward to get off, you just need a set trim removal tools so as not to damage them. If in doubt, go really slowly and look for the areas providing the most movement, as this is generally where they're connected to the van. Best of luck!
@GarethSenior
@GarethSenior 9 месяцев назад
@@LensOfJames thanks so much for taking the time to reply :)
@youreinmyoffice4273
@youreinmyoffice4273 2 года назад
Is insulation will cover me from -30 cold ???
@crazy4converses
@crazy4converses Год назад
I also have a Nissan nv200 I’m not sure what to do with the air bags? Did you have to remove them/ I’m worried to take things off and potentially cause a hazard if they inflate.
@LensOfJames
@LensOfJames Год назад
Hi, no I didn't remove any airbags. I'm not sure about the Tekna model, but mine's an Acenta and only has airbags in the front and I haven't had to do any work up there.
@davidantony2734
@davidantony2734 2 года назад
Hi James - how effective is the roof insulation at keeping the heat out from the mediterranean sun?
@LensOfJames
@LensOfJames 2 года назад
Hi David, I couldn't tell you as I live in England, but I would consider using a better quality product for those conditions.
@louisemalcolmson2367
@louisemalcolmson2367 3 месяца назад
This has no insulation qualities,its a vapour barrier
@RyanCL140
@RyanCL140 3 года назад
I’m scared to take anything like that off in case I can’t get it back on as my van is my only vehicle
@ChrisSpeddings
@ChrisSpeddings 10 месяцев назад
Has this worked out for you James? I have been sleeping in my van and I have noticed some marks appearing on the liner of my cab. Trying to to work out the best solution. Thank in advance!
@LensOfJames
@LensOfJames 9 месяцев назад
Hi, yes it has, I haven't seen any marks on the headliner at all since!
@bondvillansarebest
@bondvillansarebest 3 года назад
Am I missing something or are you likely to just trap the condensation on the other side of the foil? I could see that on a low humidity day you would just have dry air trapped, but isn't there a future problem in trapping moisture?
@LensOfJames
@LensOfJames 3 года назад
It's a possibility, but I performed numerous tests before I started insulating my van, and had slept in the van without foil insulation (which was the cause of a lot of condensation) and also with insulation and it really does make a difference. Not the best insulator by any means, but for my budget and how I use the van (sleep in it less than 30 nights a year) it's the ideal solution!
@bondvillansarebest
@bondvillansarebest 3 года назад
@@LensOfJames Hi. Having just insulated the cab, I can now see why you didn't go for the recycled insulation. The clearance of the headlining is pretty close in some places and it's difficult to get a good profile that doesn't cause fit problems with the liner. It turns out that the insulated bubble wrap is designed to be used with an air gap to achieve its insulating properties. The gap between the liner and the roof potentially creates this air gap. As I'm interested in keeping heat out on hot days, I decided to also stick a layer of insulated bubble wrap onto the top of the headlining. It's a simple process. I'd recommend carpet tape as well as spray glue to help get a close fit if you were looking to try yourself
@Bethycaca
@Bethycaca 3 года назад
I suppose the insulation acts as a moisture barrier to stop the water vapour getting up there in the first place? Great video, thanks!
@nigeldavey1043
@nigeldavey1043 3 года назад
I wouldn't mind wagering it reduces the amount of background noise in the cab area too. I wonder if conversion companies think to do this on their van conversation? 🤔
@LensOfJames
@LensOfJames 3 года назад
I haven't driven the van much since doing it, but it made a big difference when I insulated the back of the van!
@LensOfJames
@LensOfJames 3 года назад
🔥 Want to see more from my *Camper Van Conversion Series* ? Check out the entire build here: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-TFIkQ7clwWI.html 🔥
@steeul
@steeul 3 года назад
Hi James, can I ask why you just taped the foil on in the cab but glued it on everywhere else? Love the videos.
@LensOfJames
@LensOfJames 3 года назад
Hi, it's because I would be carpeting over the foil in the back of the van and didn't want it to sag, or because the foil was in a hard to tape area, but the headliner covers the foil in the front so I just taped the edges.
@steeul
@steeul 3 года назад
@@LensOfJames Ok thanks. I'm planning to ply over the foil in the back, would taping it on work just as well as glueing it on in that case?
@LensOfJames
@LensOfJames 3 года назад
Yeah, taping it on is the preferred method!
@timschutte6924
@timschutte6924 9 месяцев назад
You should have replaced the incandescent light bulbs. Just do it, you will thank me later.
@LensOfJames
@LensOfJames 9 месяцев назад
Replace them with LEDs? Why?
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