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Kawasaki Z1 Super Six - Top end assembly 

Allen Millyard
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In this video i build the cylinder head and fit it to my 1522cc Kawasaki Z1 Super Six engine

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4 июл 2020

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Комментарии : 530   
@roseysnapper
@roseysnapper 4 года назад
The perfect Sunday: a cup of coffee; a slice of homemade cake; and another episode in this brilliant, inspiring and humorous series by Britain’s greatest shed genius. Oh happy days 😀
@blackdoublezero
@blackdoublezero 4 года назад
Pint with roast in the Aga here
@jimsmith1856
@jimsmith1856 4 года назад
Try watching it on acid Bruh. Don't even.
@MrPattlot
@MrPattlot 4 года назад
Living the dream :-)
@classicrestoration
@classicrestoration 4 года назад
Somewhere there's a retired Kawasaki engineer scratching his head and smiling at the same time👍🏻
@paul_laws
@paul_laws 4 года назад
Or musing "Why didn't I think of that."
@andybriggs4066
@andybriggs4066 3 года назад
The designer sent him a message of approved
@John-nw8uj
@John-nw8uj 3 года назад
And one or a hundred scratching head and saying Oh My Buddha over here. John
@thornscoop2
@thornscoop2 4 года назад
This is one of thoses videos you press "like" before you have even watched it!!
@petrichor649
@petrichor649 4 года назад
I was in a calm parallel Universe watching this, a universe where all is well.
@ryancraig2795
@ryancraig2795 4 года назад
Allen's voice really is soothing, isn't it? I think it reflects the patience he must have in spades to do this work. Even if I had the skills, I would never have the patience for it.
@andeanrider6355
@andeanrider6355 4 года назад
It takes you away from all these troubles and reminds you its good to be alive.
@davehoward22
@davehoward22 4 года назад
He dont seem like hes ever chucked a spanner at the wall in his life..
@JamesParus
@JamesParus 4 года назад
Paraller universe where everything fits perfectly...
@brianhanson8034
@brianhanson8034 4 года назад
Same 😊
@Banditmanuk
@Banditmanuk 4 года назад
Possibly the best engineering/bike channel on RU-vid. Thanks Allen, please keep filming.
@davidelliott5843
@davidelliott5843 4 года назад
The phone call is becoming a regular feature. :). Love it.
@georgecanakis1075
@georgecanakis1075 4 года назад
What about the 1968 telfunken radio priceless.
@patbutete1722
@patbutete1722 3 года назад
Does that phone save numbers?
@joshuabland8607
@joshuabland8607 3 года назад
speed dial
@bikesmith
@bikesmith 4 года назад
Am I the only one who watches Allen?s videos multiple times? I can't get enough!
@alextripp1230
@alextripp1230 4 года назад
Hi Allen, perfect Sunday afternoon viewing, cylinder head in the Barbecue, 1950's style phone call, box of o'rings on the grass, out comes the trusty hacksaw & grinder, 30 seconds later special tool for Kawasaki tappet adjustment. All done in the trusty garage, heaven mate, just bloke heaven.! Another great video, on behalf of all us watching it, thank you Allen, for editing engineering amazement, please continue. Cheers, Alex.
@ukurtlele1494
@ukurtlele1494 4 года назад
Showing the cakes but not the baker isn't fair to Traci. Give her a bit of fame. She's tolerating a lot of shed time from her man for our entertainment. Thanks Traci! I have watched all your videos, and they are all great and getting better all the time, but for pure fascination for me, it's going to be hard top the making of the camshafts video. Your video editing is great, showing all the essential elements, but you keep it moving so it's never dull. Like Pavlov's dog, you've got me trained to anticipate that red notification on Sunday. Well done again Allen.
@wichelhausfab5309
@wichelhausfab5309 4 года назад
I feel like everybody else has been using their bbq wrong
@MyHunter9090
@MyHunter9090 3 года назад
This dude powerwashes the head of an engine then throws it on a barbeque to dry it off. Im sold. Instant sub
@bacaydee
@bacaydee 4 года назад
why do "older" people make the best, authentic and wholesome videos? Imagine this video was done by a 24 year old motorhead. it wouldnt be half as good
@tkatnokia95
@tkatnokia95 3 года назад
And no background music! Also the video editing is done very nicely. Perfect! Thank you Allen for these videos, I get inspiration for my own work in the garage.
@jmrico1979
@jmrico1979 4 года назад
While watching Allen's videos of the Super Six I'm stunned about how many times a problem shows up that would be a deal breaker for me, quickly followed by the words "this is easily rectified, by using a kitchen fork, and old shoe and a bit of banana peel" and then he carries on like it's nothing. It's bewildering, truly.
@waterboy8999
@waterboy8999 4 года назад
The definition of The Rule of Thumb. This man must have DNA from da Vinci and Galileo.
@planetpeckham1
@planetpeckham1 4 года назад
Takes me back to rebuilding the head on my Ford Escort van as an impoverished student in the eighties when the timing belt snapped! Still got the grinding paste and suction cup in the garage somewhere!
@hugostiglitz6914
@hugostiglitz6914 4 года назад
Love the Enid Blyton style narration, "stop for cake and lashings of custard" Brilliant!
@loddude5706
@loddude5706 4 года назад
(FX: Whistling bomb noise. - "And now, The Engine Strip presents - 'Six go mad at Millyards'"? . . . Sorry : )
@brianhanson8034
@brianhanson8034 4 года назад
@@loddude5706 haha was thinking something similar, 'go mad' 😂
@brianhanson8034
@brianhanson8034 4 года назад
@@loddude5706 haha was thinking something similar, 'go mad' 😂
@Lord_Ronin_The_Compassionate
@Lord_Ronin_The_Compassionate 3 года назад
@@loddude5706 Maybe I’m remembering it wrong but isn’t Millyards also the name for the “Hitchhikers Guide to the Universe” and specifically the “Restaurant at the End of the Universe”? Edit - sorry but just realised it was called Milliways! All the same, I wouldn’t be too surprised to learn that Allen was responsible for that feat of engineering - after all, he has a garage that supplements the main shed work workshop area! Quite obvious really.
@loddude5706
@loddude5706 3 года назад
@@Lord_Ronin_The_Compassionate - dial gauge degrees of separation? : )
@-Loki--
@-Loki-- 4 года назад
How can people thumb this down? the man is a "get it done" person, whats wrong with that?
@northernrider780
@northernrider780 4 года назад
There's many arseholes in the world, as of right now 8 of them have viewed.
@StreetTwinRider
@StreetTwinRider 4 года назад
only 8 tossers.
@eduardogarcia3049
@eduardogarcia3049 4 года назад
There are people that go around giving thumbs down just because it makes their miserable existence feel better. I’ve only ever given one thumbs down in my life on a video and it was simply because it was a blatant lie bashing a company and click bait.
@98Blackbess
@98Blackbess 4 года назад
Jealousy. That's probably why. People who think they are better, but in reality, don't have a clue. Life's tossers.
@gareth5000
@gareth5000 4 года назад
I don't know why the thumbs down button exists
@georgepeletis7980
@georgepeletis7980 4 года назад
Alan, You inspired me to pursue my life’s dream to restore motorbikes. Your intelligent, calm, decent demeanor is a model for all of us! Keep it up!
@robomoto5550
@robomoto5550 3 года назад
Alan reminds me of a childrens tv presenter. Hes amazingly talented.
@SoddingaboutSi
@SoddingaboutSi 4 года назад
Anyone else feel like they've under achieved ?
@tylerbennetts8079
@tylerbennetts8079 4 года назад
Everytime, but we are all learning something new which is a bonus.
@jeffj2495
@jeffj2495 3 года назад
Yeah, I know. Allen is amazing.
@velobob4299
@velobob4299 3 года назад
Quite a lot of this sort of thing going on in times past. Before the RU-vid. So NO to that.
@cheyenne202
@cheyenne202 3 года назад
All we can do is be inspired to take what we learn to our own projects, especially to not be afraid to think bigger than we might, and not worry too much about comparing ourselves to anyone. If you do, remember it works both ways, I have a tremendous IQ, and a few other advantages, but I’ve achieved almost nothing. No time like the present, and I doubt we get scored after we die!
@johnowen9299
@johnowen9299 3 года назад
just listen to the sound of that head when Alan is tappin the bungs in. Its ringing like a bell. Beautiful. Mmm x
@szaneman791
@szaneman791 4 года назад
it warms my heart every time you include your (proper) phone on an episode. Well, that and cake :-)
@RiderZoneCC
@RiderZoneCC 4 года назад
Allen is too precious for RU-vid.
@Lord_Ronin_The_Compassionate
@Lord_Ronin_The_Compassionate 3 года назад
Definitely worth a full documentary series on BBC with Sir David Attenborough or Allen himself doing the narration.
@offroad3607
@offroad3607 4 года назад
Lovely job yet again, seeing the shims reminded me of when I rebuilt a Suzuki 850 engine, got someone in to do them as mathematics wasn't my forte. Glad to see the Bat Phone is making a regular appearance too. 👍
@MrPattlot
@MrPattlot 4 года назад
Fascinating the only videos i never skip to see the ending :-)
@fiero880
@fiero880 4 года назад
You are a living legend, Your patience and knowledge using basic tools to build the unimaginable is just breathtaking. Thank you so much for sharing your videos with everyone.
@hoost3056
@hoost3056 4 года назад
You know you're dealing with a good guy....rotary phone and a landline👍
@stevecolwill9761
@stevecolwill9761 4 года назад
I am sure Keats was thinking of the Super Six when he penned “A thing of beauty is a joy for ever...”
@Angusrox01
@Angusrox01 4 года назад
This is just one of the best series of video clips on Utube. Allen is an absolute genius and I just love his commentary and his enthusiasm for his craft.
@bwm999
@bwm999 4 года назад
Another great video :) I googled the phone number that appeared briefly in one shot and found an old advert for Viper parts. Careful or everyone will be calling that Ericsson! 😬
@AllenMillyard
@AllenMillyard 4 года назад
That’s so funny 😂
@sabinemoss9558
@sabinemoss9558 3 года назад
Allen your just amazing I could listen and watch you for hours greetings from Germany Jason
@jiltedjohn9294
@jiltedjohn9294 4 года назад
Great work by you and Mrs Millyard !
@Pyro-1251
@Pyro-1251 4 года назад
Another Sunday watching Allen doing wizardry! What could be better? Not letting the dinner burn while watching that's what! Roll on next Sunday!
@dilwyn1
@dilwyn1 4 года назад
Great vid as always Allen .... In my garage, I have some Z1,Z9,Z750 over bucket shims. no use to me now but if you could use them you can have 'em.
@gregsochor
@gregsochor 4 года назад
This is undeniably one of the highlights of my Sunday evening.
@Mike.Howard
@Mike.Howard 4 года назад
It's wizardry, wizardry I tell you! Cracking job Allen!
@TastyChevelle
@TastyChevelle 4 года назад
Your videos are inspiring me to get my 1978 Kawasaki KZ650 running. For anyone interested in my first motorcycle experience, I bought a bike with a KZ650 frame and a KZ750 engine in it, they have the same mounting pattern. I picked it up for 600 bucks, had some fun for a couple months, then it stopped starting. I was new to old bikes and took it for face value when they guy said "that chuffing coming from the spark plug hole in cylinder 4 is a mystery, but once it starts it runs well." There was a huge gouge in the spark plug threads and "chuffed" gases out of it like a train. I realize now there is absolutely no way that cylinder could have ever had any compression. In January in Minnesota I decided to get a thread repair kit. The tapping tool required no drilling and I watched a video of how to repair threads without taking the head off. The new threads, however, entered into the diameter of the exhaust valve and got caught on it. I nearly got the tool stuck but managed to turn it loose with a breaker bar. Bent the exhaust valve. So I completely negated the reason I didn't want to take the heads off, beause I am new and didn't want to mess with cam timing. Well too bad, now you have to disassemble the whole top end. I also checked compression finally on the other cylinders and they were ~80-90 psi, 30 psi below recommended. So now most of the engine is coming off so I can replace piston rings as well. So in the end of the Minnesota winter, my buddy thankfully lets me use his heated/insulated garage to work on it. It stays up there til later spring when I can finish it. Get it cleaned up and back together, learn cam timing is that hard, and then try and try and it doesn't turn over. Check compression again, other cylinders are doing ok, but the one I "repaired" is at like 60 psi still. As I unthread the compression guage, the insert comes out. I thought about pounding it in further with a punch but it would probably fold and not allow the spark plug to seat and seal correctly. Unfortunately I called it a loss. It took 1.5 hours to get to his garage, and after doing that every weekend as well as visit other friends up there, I figured my time is worth more than what I spent on the bike. However... I do have the original 650 engine. I have no story on it, I have no idea why it wasn't in the frame and this tired 750 was. Might be worth a day of tear down to potentially diagnose. It would be sweet to mate the original engine to the frame and if it worked. The bike is nice and pretty light and fun to ride.
@paulthompson8613
@paulthompson8613 4 года назад
KZ 650 cool bikes hope you get it sorted its never time wasted Good luck from England
@dmenke
@dmenke 4 года назад
Mr. Millyard, I could watch you work all day! Thanks for sharing your process!
@ArthurTugwell
@ArthurTugwell 4 года назад
You make everything seem so easy Allen, so calm as well. You’re a joy to watch!
@gareth5000
@gareth5000 4 года назад
I hope you're making a few quid from your vids Al. You are a legend to a lot of us.
@frogandspanner
@frogandspanner 4 года назад
Anybody could produce masterpieces like that if they had such kit: angle grinder, hosepipe, screwdriver, pencil sharpener. I really don't know what all the fuss is about.
@petergordon4525
@petergordon4525 4 года назад
I thought he cheated by using a battery drill though!
@frogandspanner
@frogandspanner 4 года назад
@@petergordon4525 No - it's nuclear powered. Haven't you seen the episode where he made the reactor from Epsom salts and a couple of toothbrushes?
@colemanadamson5943
@colemanadamson5943 4 года назад
Having owned a KZ400 with the identical paint scheme I am flooded with nostalgia and enviousness. Nicely done work. Thank you.
@ja60123
@ja60123 4 года назад
My first bike was the same style 400:)
@willythewave
@willythewave 4 года назад
I had one of those, it leaked oil between the cylinder head and piston cylinders. The trick to stop that was to super glue the O- Rings in place to keep them from distorting when torquing the head in place. Obscure memory from 40+ years ago. :)
@vernonland5987
@vernonland5987 4 года назад
Just amazing what you do without having a full machine shop, what skills!
@rdaystrom4540
@rdaystrom4540 4 года назад
Great Job assembling the cylinder head. You are so smooth. You leave no issues untouched. Even grabbing a cake during the process.
@flexjay87
@flexjay87 4 года назад
I thought this video series was modern take on an old bike... until i saw the Telephone :) Just kidding. Another Job well done Allen !
@billy4rocks
@billy4rocks 4 года назад
I have no idea what im looking at...but this is the most relaxed ive ever been.
@markhindle4795
@markhindle4795 4 года назад
Wait...five people didn't like this!!?? Get over yourselves. This is top notch stuff. Not your average build a motor video. Absolutely unique...and nothing fancy except the skill and ingenuity. If ya don't appreciate this...you need a better life. Keep up the good work Allen!!👍👍
@BaffledApe
@BaffledApe 4 года назад
I do suspect that some viewers don't realise this engine was a 4 cylinder originally. Still baffled as to why anyone would give it a thumbs down.
@108padma
@108padma 4 года назад
@@BaffledApe Easy - they are losers!
@davidhays7749
@davidhays7749 4 года назад
This man is a humble genius.
@grahamloftus4449
@grahamloftus4449 4 года назад
It’s not an engine it’s a work of art, absolutely fantastic 👍
@mattascroft
@mattascroft 4 года назад
My dad's an aircraft engineer. And he says you make it look easy. so effin good to watch 👍
@abhimanyuinjeti5326
@abhimanyuinjeti5326 4 года назад
The way you assemble the machine and explain about it... it's art!
@Huruka27
@Huruka27 3 года назад
Most detail video i ever see . This man suppose to have million sub.
@fuzimuf
@fuzimuf 4 года назад
My dear Professor Allen, once again a wonderful video. Thank you for sharing what we would rarely get to see
@jameslatimer1432
@jameslatimer1432 3 года назад
Hello buddy they should make a TV program about your work and your amazing machines you make they are simply unbelievable but truly amazing ,, cheers buddy ps would love to make a machine with you 🙂
@alexanderdergrosse1989
@alexanderdergrosse1989 3 года назад
gegrillter Zylinderkopf habe ich auch noch nie Probiert. Spitzenmäßig was dieser Mann auf die reihe bring. sowas habe ich noch nie gesehen bei keinem Schrauber. dagegen wirken Werkstätten ehr lächerlich was der Mann macht .das ist der Hammer .der macht fast alles selbst. spitzenmäßige arbeiten. die Videos sind absolut klasse.. Super Mechaniker und Konstrukteur da würde Edd China noch sagen Weltspitze ist das..
@howlingfours
@howlingfours 4 года назад
Lockdown, the Allen Millyard 'how to survive' series. Narrated in plain english with humour and depth of knowledge not afforded to the average humanoid. Thanks Allen.
@David_Walker16-3-51
@David_Walker16-3-51 4 года назад
You might get away with the cup cake, but I don’t fancy your chances when Tracey looks for her tea towel.
@dalinean
@dalinean 4 года назад
NIce to see the tighten with a drill technique. I thought I was the only one.
@jerryhess5564
@jerryhess5564 4 года назад
Can watch these all day long, would like to give it a try myself.
@mr.airgun6921
@mr.airgun6921 4 года назад
Next video... “Here’s how I made a DIY hair cutting machine out of an old Suffolk Punch and a washing machine drum”. Love the vids though.
@mikeymike3240
@mikeymike3240 4 года назад
Hi Allen, amazing video, just had to watch it again and probably again. I just get so enthused every time I watch one of you’re videos. Really love you’re use of the barbecue, never ceases to amaze me lol, you got it down to a fine art lol .you made the valve adjustment look really easy. At the inception of Kawasaki valve buckets , the mechanics made it sound like black magic to get them adjusted, but you blew up that bubble very quickly with the home made adjustment tool made from a blinking C spanner, bloody amazing. Add this, add that and subtract this, and that gives you the size of the shim......simples . Love how you got the parts guys incorporated into the video, gives it another dimension to the experience. I know i keep saying this,but it’s true, you make everything look 👀 sooooo easy to do, you should have been a mechanical engineering guru genius lol 😂 that’s the way you come across to me, 6 months under you’re tuitilage, and I’d be a fully fledged mechanic 🧰. Fantastic video Allen, really enjoyable. 😎👍👍👍🇬🇧
@brianhanson8034
@brianhanson8034 4 года назад
Love how you make/modify special tools, no 'special factory tool part number blahblah' 👍
@luisantolafrancis519
@luisantolafrancis519 4 года назад
This series is terrific!!
@andywilliams7510
@andywilliams7510 4 года назад
Excellent work that's a masterpiece 👍 , not sure what some people are watching to give a thumbs down!
@marcellucassen8033
@marcellucassen8033 4 года назад
Like a true professional you make it look easy, I'm just glad that I get to see such craftsmanship!
@Shinysideup
@Shinysideup 4 года назад
I really wish I’d kept my Z1 such a beautiful bike, awesome video Allen pure class as always
@OsadabwaMoto
@OsadabwaMoto 3 года назад
Somebody buy this guy a larger BBQ. He deserves it! Awesome to watch this stuff. Proper maker, he is.
@davids7815
@davids7815 3 года назад
It's my 750L3 rebuild all over again, aged 18. Oh what memories.... :-)
@doolytom
@doolytom 4 года назад
Have u thought about chopping and welding the cake tins to make a.. ten pot tin! Could b a game changer ;))
@bluehazeboy
@bluehazeboy 4 года назад
I’m amazed at how much of this is done from a well set up home workshop, just fascinating, top job
@the21andonly
@the21andonly 4 года назад
That trick with the bucket shim just changed my life. You, sir, are a mechanical magician.
@davidshields948
@davidshields948 4 года назад
It looks so easy,🏅 But I know it's not. Making it look easy That's the talent.
@KawekaJC
@KawekaJC 4 года назад
I was imagining Allen’s other half chopping up 2 cupcake pans and making one that could bake 18 in one go...
@blairguinea1337
@blairguinea1337 4 года назад
Beautiful job Allen, your a perfectionist Sir.............the old telephone is hot too
@Hodmeister
@Hodmeister 4 года назад
I think a V4 cruiser, shaft drive out if Royal Enfield 500cc engines would be an interesting challenge :-)
@GarryMcGovern
@GarryMcGovern 4 года назад
This is literally artistry at its finest. This should be in the Tate....... if not the Louvre!
@northernrider780
@northernrider780 4 года назад
Several packets of Oreos, a cup of tea and another video from Allen... What could be better after a day of riding and getting wet! :)
@mountainconstructions
@mountainconstructions 4 года назад
The most amazing content on the internet..... Your ability amazes me
@garystratton4125
@garystratton4125 4 года назад
that is one beautiful engine!
@englishhatter8805
@englishhatter8805 4 года назад
My Sunday is now peaked, thank you for the upload
@ruaraidhmcdonald-walker9524
@ruaraidhmcdonald-walker9524 4 года назад
Just perfect. Thank you for doing this video series Allen.
@campbellpaul
@campbellpaul 4 года назад
I feel privileged to be able to watch such great content as this... Thank you, Allen!
@alanottley
@alanottley 4 года назад
So. Nice to see it all assembled. Simply beautiful!
@andrewlusty5584
@andrewlusty5584 4 года назад
Another fantastic informative video Allen you made it look so easy, looking forward to the next installment.
@andeanrider6355
@andeanrider6355 4 года назад
Another great relaxing video. Thanks Allen , great job.
@b2bw1
@b2bw1 4 года назад
Love these videos, Keep em coming, Amazing to see how these awesome creations are actually put together, Top work buddy.
@goldeee666
@goldeee666 4 года назад
what a lovely sounding engine
@eduardogarcia3049
@eduardogarcia3049 4 года назад
I can never get enough. Love this channel.
@japfourme381
@japfourme381 4 года назад
Fantastic job Allen!!
@Th3Gr33k
@Th3Gr33k 3 года назад
I love bikes and found your channel due to the DownHill bike. I also love motorcycles and was ecstatic to see these other videos. I love to see how you bring these projects to life. Please keep making these videos! Brilliant.
@martinduddridge329
@martinduddridge329 4 года назад
Another excellent video. Thank you Allen
@simon2knine
@simon2knine 4 года назад
Another great video.. Can't wait for next Sunday.
@edelweiss800
@edelweiss800 4 года назад
You make it look all so effortless,great job mr millyard
@raheslop
@raheslop 4 года назад
Great little video, really looking forward to seeing how you approach the dizzy
@jasonkristunas9427
@jasonkristunas9427 3 года назад
Possibly the nicest man on RU-vid
@razvanbutiac7684
@razvanbutiac7684 2 года назад
What a wonderful work!
@gregc6661
@gregc6661 4 года назад
The engine is looking beautiful, coming together nicely
@alexmorgan3435
@alexmorgan3435 4 года назад
Loved the video. Just like Jackanory. Used to love that as well.
@mickthemaverick5998
@mickthemaverick5998 4 года назад
Another fascinating video Allen. Thanks so much for adding such entertaining and educational material to help pass the Sunday blues !!!
@walkingpictures
@walkingpictures 4 года назад
Just fantastic Allen,this is a superb build thread,thankyou from all of us
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