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Kellogg Compressor Head Repairs 

Abom79
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This week I work on a compressor head off a Kellogg America air compressor. A fitting was broken off inside a tapped hole, as well as a crack was formed. I'll show you my way of removing the broken fitting, and then weld the crack using the TIG method, and a nickle rod.

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5 авг 2016

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Комментарии : 277   
@johnferguson7235
@johnferguson7235 8 лет назад
You need a sign on the wall,"I fix MY mistakes for free. Fixing YOUR mistakes is gonna cost ya". Then you tell them to bring it to you first next time. You da BOMB, man.
@SynchroScore
@SynchroScore 4 года назад
Reminds me of the slogan on a handyman's van. "I repair what other people 'fixed'."
@brucewilliams6292
@brucewilliams6292 5 лет назад
I appreciate your taking the time to make videos of your work. I know it slows you down but it is so great to see your workmanship. Thank you.
@xxM5xx
@xxM5xx 8 лет назад
I love watching a man with a lot of tools and knows how to use those tools. Great video, good repair job you did there !
@BradsGuitarGarage
@BradsGuitarGarage 6 лет назад
Thanks a ton for all your videos. Sometimes when I'm working on gear, I feel like I'm pissing in the wind, and it's more trouble than it's worth. Thanks to your videos, I see that it's par for the course and I shall persevere!
@ikesquirrel
@ikesquirrel 2 года назад
Adam, you are teaching so many people how to fix stuff, and it's amazing. I have always fixed as much stuff as I could. I have accumulated tools and skills over the years, and this Christmas I jumped in with both feet and bought an 11x36 Sheldon lathe from 1939/40.
@TroyDejayzoo
@TroyDejayzoo 7 лет назад
your videos are so relaxing to watch, and informative we all appreciate the time you take to make them man
@siegfried4325
@siegfried4325 8 лет назад
Hey Adam, i follow your work for over a year now. In my opinion, you're getting better and better! Amazing work! Best regards from Germany, Kevin
@silasmarner7586
@silasmarner7586 8 лет назад
Nice elegant repair showing a range of skills. Thanks for the video!
@brainsironically
@brainsironically 8 лет назад
Very cool. Really like watching you work, always interesting to watch someone who is a really great craftsman apply their trade.
@goldsearcher55
@goldsearcher55 8 лет назад
Love these "fix it" jobs Adam, keep them coming
@TheDaf95xf
@TheDaf95xf 2 года назад
Hi Buddy. Your one talented guy 😀 It's fantastic that you're sharing these projects on RU-vid 👍🏻😎🇬🇧
@gojoe36
@gojoe36 8 лет назад
Love watching these repairs. Learning as I go.
@jonburkholder1972
@jonburkholder1972 4 года назад
Every time I watch one of your videos, I'm impressed
@agwhitaker
@agwhitaker 5 лет назад
Bravo ! A heavy-duty machinist with a light touch.
@Horus9339
@Horus9339 3 года назад
We all have our own ways of doing things, I was taught by my Father to weld like you suffer from parkinsons, it works well for me but hey we all find our own way. Thank you for another great video Adam. Merry Christmas to you and yours.
@mythril4
@mythril4 5 лет назад
One of my compressors uses the very pump this head goes on. It's an oldie but never looses compression power, VERY well built compressor from Kellogg American. I had to rebuild my head, required special tools I had to manufacture to change the ring valves. Other compressors come and go, this one never dies.
@michaelkwilliams
@michaelkwilliams Год назад
how do you get the valves out? Special tools?
@mythril4
@mythril4 Год назад
@Mike Williams I made a tool with a piece of pipe and a grinder with a cutting disk.
@michaelkwilliams
@michaelkwilliams Год назад
@@mythril4 I will give that a try!
@Barefoot3us
@Barefoot3us 8 лет назад
Adam, Glad you have the fume extractor because that stuff is no good to breathe in! Great TIG job. Thanks for the video.
@dougbourdo2589
@dougbourdo2589 8 лет назад
Very nice. Like it when the thread pieces can be peeled out. Like the depth of grind too. Well done Sir.
@phlodel
@phlodel 5 лет назад
TIG with nickel wire is my favorite method for repairing cast iron. The nickel rod flows really nice and you get the precise heat control of the TIG torch. This is the first video I've seen using it. Most cast iron repair videos are with brazing, which is a perfectly good technique. The configuration of the part determines which method is best.
@charlesmiller5078
@charlesmiller5078 8 лет назад
Nothing better, then to watch a craftsmen apply his knowledge and skills.
@davecc0000
@davecc0000 5 лет назад
If I squint I can see me doing that quality repair!
@greasydot
@greasydot 8 лет назад
I miss working in the machine shop. never a dull moment not knowing what will walk through the door. Neat repair job. Thanks for sharing your life skills.
@Abom79
@Abom79 8 лет назад
+greasydot What I love about the job shop, it's a nice variety.
@tattoosteveneo
@tattoosteveneo 5 лет назад
Excellent repair and tricks of the trade. You now have a new subscriber
@BruceBoschek
@BruceBoschek 8 лет назад
Adam, just a quick note about the IR thermometer. What it sees is a cone, not a dot like the laser implies. The angle of the cone should be printed on the thermometer itself. If you look closely you will see that at a distance of a foot away it is actually seeing a large area including the vise and surrounding material. The thermometer averages the temperature and you get a very inaccurate reading. I put a video up on just this subject a few years ago. It's a good idea to get as close to the surface as possible with the thermometer in order to get an accurate reading. Enjoyed the video very much.
@mikewood4939
@mikewood4939 8 лет назад
I own a powdercoating business and use the same IR gun. I can tell you from shooing parts like wheels lets say that have narrow spokes, lug nut holes in the center of wheels, and so on. Where if you aim the dot at say the center hub of a wheel where it has the most mass which will take longer to get up to temp in my oven, the cone will partially be on the wheel surface and some of it will be shooting past the wheel and hitting the oven wall a few feet away. Which in your head makes you think its not an accurate judgment of temp, but from actual readings from inches away to a few feet away, it honestly doesn't fluctuate enough to matter. its not like 6 inches from the wheel and getting all of the wheel in the 'beam' will say 385deg and then I step back a country mile and all of a sudden its reading 265... its honestly +/- 5-10 deg max. Now, that being said, the Kline IR gun Adam and I have, honestly, sucks. The reflectivity of the coating or the color makes the temp reading swing a country mile. Satin black reads the most accurate, gloss black would be next, silver or 'chrome' powder base is a mile off from actual PMT (part metal temp), white is pretty bad too, other 'darker' colors are somewhere in the middle. Not to mention mine is over 35-40% off! I can coat a thin metal outlet cover (I shoot these as demo swatches for people to see and feel the powdercoating colors) which will get up to part metal temperature in minutes where an alloy 20" wheel might take 45-50 minutes... I hang the outlet cover an inch away from my thermocoupler which feeds oven temp to my PID oven controller and where my PID reads 400 deg in the oven, 20 minutes later my outlet cover would have undoubtedly been fully up to temp and it reads 285 with the Kline IR gun 2 inches from it or 2 feet from it! Its incrementally off from what I have tested and found, so bad that I have a chart I made with IR gun temp = PMT written out on the side of the oven! I am too lazy to toss it in the garbage and get a better one because I adapted to it at this point. My thermocoupler is dead on, and I verified PMT with clip on K type thermocouplers too. I don't know if I just got a bum IR gun or they are all that shitty from Kline. On this casting video I would have like to see a few temperature pens used then shoot the line where it drew and melted out on part with the IR gun to compare the results.
@BruceBoschek
@BruceBoschek 8 лет назад
I use mine for measuring temperatures on the drum of my coffee roaster. I also have a contact thermometer that is calibrated so I can check against the IR thermometer. In my case the difference betwee 1" away and 6" away from the drum is enormous. At 1" the reading is very close to the measurement of the contact thermometer, at 6" it is lower by about 40%. This is on an 8" drum at about 200 °C.
@mikewood4939
@mikewood4939 8 лет назад
same Kline ir gun? I will have to shoot a video experimenting with mine next batch of parts I toss in.
@BruceBoschek
@BruceBoschek 8 лет назад
I actually have a Kline and two other ones and they all show about the same characteristics. It makes sense when you look at the cone.
@tsmall07
@tsmall07 6 лет назад
I use the same Kline gun. Bruce is correct about the cone. If you look at the side of the gun, it tells you how big the spot is based on how far away the gun is from the surface.
@MrBrentmetro
@MrBrentmetro 6 лет назад
"Picking threads out" is sooo satisfying. I can't really explain it, but when I get a sliver in my hand and work on til it comes out.... oh yeah, it's like that! By the way, the previous video showing a flange needing a broach plug and key cut was one of the finest finishes and made us step our own game up. So... thanks Adam.
@WreckDiver99
@WreckDiver99 6 лет назад
...and he used a Harbor Freight pick LOL...I have that same set. LOL.
@bradrichards6107
@bradrichards6107 8 лет назад
Great job, Adam. You laid down a fine looking weld. You are a skilled cfratsman.
@davida1hiwaaynet
@davida1hiwaaynet 6 лет назад
Very good repair, I enjoyed watching you fix this. I respect your iron welding and need to learn how to nickel weld cast iron.
@alexpowers3697
@alexpowers3697 8 лет назад
I like easy-outs for this type of problem. Awesome professional-grade fume extractor.
@mertonsilliker3686
@mertonsilliker3686 6 лет назад
You make it look so easy. Nice job adam
@richwilcox666
@richwilcox666 4 года назад
Nice to see someone actually use a grinder with the guard and handle still on there. You don’t have to take it off, it’s there for a very good reason.
@MultiChaga
@MultiChaga 5 лет назад
PPP: Patient - Passionate and Perfectionnist... Really a pleasure to watch.
@jamesfeisley2810
@jamesfeisley2810 7 лет назад
Cool episode! You're quite the Craftsman Adam.
@6NBERLS
@6NBERLS 4 года назад
Very cool. You always seem to come up with unique and interesting things.
@joewest2560
@joewest2560 4 года назад
I enjoy all your videos very much, this one was no different. Very nice. I kept feeling like I wanted to see you drill a hole at the end of that crack though. I was surprised you didn't.
@AmateurRedneckWorkshop
@AmateurRedneckWorkshop 8 лет назад
Interesting repair. Keep on keeping on.
@samc5898
@samc5898 8 лет назад
2:30 ABOM TORQUE Awesome videos. Love watching them
@brosselot1
@brosselot1 8 лет назад
getter out an repair. learning every time I watch. good job.
@danielmccutcheon3708
@danielmccutcheon3708 5 лет назад
Just started watching your channel, did not know you were local to northwest florida till you mentioned pensacola rubber. Then i looked at your about page. I for some reason, find that cool.
@tolydukhovny682
@tolydukhovny682 8 лет назад
very nice and reliable repair, brother adam! the fittings are rather standard type: the head side is npt 1/2". and outer side is compression style fitting for gasses s.a. lpg. thanks for the vid. -toly
@mathewmolk2089
@mathewmolk2089 6 лет назад
Standard flair fitting. Nothing special at all.
@nightriderrv1139
@nightriderrv1139 8 лет назад
Great work, looks good ready to go back into service !!!!!
@DS-Turbo
@DS-Turbo 4 года назад
You're like the dentist of thread repair
@carlwhite8225
@carlwhite8225 6 лет назад
Nice repair, I use the same method to repair "non repairable " antique harley heads and ford flathead blocks and yes, i am indeed a glutton for punishment.Love the channel.
@ScottandTera
@ScottandTera 8 лет назад
lazy day watching great vijaos . great repair Adam
@insAneTunA
@insAneTunA 5 лет назад
I had a similar problem with my air compressor, but the parts were a lot smaller. I managed to grind some groves into the thread with my hobby tool and then I could use a large screwdriver to turn it loose. I guess that I was lucky that it came out without damaging the original threads and without expensive machines. But when you tighten those too much they can easily break of. I learned a lesson when it happened :-)
@lorenlieder9789
@lorenlieder9789 8 лет назад
Nice work Adam.
@anthonyjones657
@anthonyjones657 7 лет назад
Man I really like your videos and your work.
@MrBanzoid
@MrBanzoid 8 лет назад
Great job Adam.
@kenwolfe6093
@kenwolfe6093 8 лет назад
A whole bunch of people are going to tell you that the fittings look like standard mpt x male flare adapters. Great video as usual Adam!
@michaelflynn6178
@michaelflynn6178 8 лет назад
Interesting as always Adam Thanks
@johnboyd7158
@johnboyd7158 4 года назад
Those fittings look like 1/2" npt x 1/2" or 5/8" flair fitting. Used for connecting copper with galvanized pipe. At least in the gas industry. Great video, Adam
@JimLahey21
@JimLahey21 4 года назад
Every second video of yours I watch,has sirens in the background!!
@63256325N
@63256325N 8 лет назад
Thanks for the video Adam.
@deej19142
@deej19142 8 лет назад
Another great video and job by the master. :)
@shawnmrfixitlee6478
@shawnmrfixitlee6478 8 лет назад
Awesome job adam . Thumbs up man !
@ZAPATTUBE
@ZAPATTUBE 8 лет назад
You do damn good work, thanks for the video.
@brianhostak3961
@brianhostak3961 8 лет назад
Great job Adam!! Keep up the good work. Thanks for sharing.
@mikenixon9164
@mikenixon9164 6 лет назад
Hope move goes well on shaper . Good video.
@jean-luccleton7873
@jean-luccleton7873 6 лет назад
very good , nice , good jobb Adam .
@clarenceburton9654
@clarenceburton9654 2 года назад
Wow, awesome, you are a great 👍 craftsman !!
@German_MDS
@German_MDS 8 лет назад
Those fittings look like half inch npt to 3/4 male flare. It shouldn't be hard to find one. Nice and quick repair.
@alexgutzmann1599
@alexgutzmann1599 4 года назад
You Really do a Good Job Best regards from Berlin Pankow
@tobyw9573
@tobyw9573 7 лет назад
I have a die grinder like that and a 1-2 foot, thin rubber exhaust sleeve combined with a whip hose makes them much quieter, even comfortable.
@rotax636nut5
@rotax636nut5 4 года назад
That's a Top Engineer right there..
@dano4572
@dano4572 7 лет назад
very nice work sir.
@snaprollinpitts
@snaprollinpitts 4 года назад
nice work!!!
@tek4
@tek4 8 лет назад
great video my man
@tomscorner3838
@tomscorner3838 8 лет назад
Adam, looks like you created the Abom Trench when you ground out that crack. lol
@sighpocket5
@sighpocket5 8 лет назад
Awesome repair....!!
@TXARMYVET89
@TXARMYVET89 7 лет назад
Makes it look so easy. We have an M1 Tank we are working on at ft.hood and cant get a broken stud out of the final drive gear for the track.
@andymandyandsheba4571
@andymandyandsheba4571 8 лет назад
nice job adam
@Abom79
@Abom79 8 лет назад
+Andy Coakes Thanks Andy!
@sherwoodmaxwell7509
@sherwoodmaxwell7509 6 лет назад
Great vid. Fittings may be found at a tractor supply of farm implement store
@TheRooster1122
@TheRooster1122 8 лет назад
You make some kick ass videos my friend!! 👊🏼👊🏼👊🏼👊🏼
@Abom79
@Abom79 8 лет назад
Thanks Rooster!
@mikedavis1517
@mikedavis1517 6 лет назад
That's friggin' artwork. :P
@dominus124
@dominus124 8 лет назад
Fine job man
@robertkutz
@robertkutz 8 лет назад
adam nice work .
@latexdogg
@latexdogg 8 лет назад
Multiple passes in the crack area, just how I like it
@emildekoven4872
@emildekoven4872 8 лет назад
Very understandable & concise.....
@ypop417
@ypop417 8 лет назад
nice repair
@GGigabiteM
@GGigabiteM 8 лет назад
When doing welding videos, you should also put a piece of welding glass in front of the camera. The CCD inside the camera can be damaged by the arc from the welder, which will show up as spots in the picture that get stuck as some color.
@billyc2572
@billyc2572 8 лет назад
I love the shards that burr mills/ rotary files create. it feels so good when the grinders exhaust blows them all over your clothes and neck and bounce off your face shield or goggles. then in your sheets at home and shoes. mm mm good
@davidkroth
@davidkroth 8 лет назад
Mad Skilz. Every time I try to do something like that I end up on eBay looking for a replacement/used part!
@Abom79
@Abom79 8 лет назад
+dkroth Everytime? You learn from mistakes bud. 👍🏻
@professormorriarty8311
@professormorriarty8311 8 лет назад
Good job Adam. I used to work for a hydraulic franchise & the fittings look like NPT on the outside but could be a BSP taper on the other end?? Have seen these before, especially on English compressors. Any hydraulic shop will have replacements, at least they do in NZ.
@kencunningham7368
@kencunningham7368 8 лет назад
There is thread sealing product for sealing loose fitting threads, it is called Expando, and comes in powered form that is mixed with water to form a paste. And I would like to say thanks for the vids, much better than the crap that is on tv.
@Abom79
@Abom79 8 лет назад
+ken cunningham Thanks Ken
@Mister6
@Mister6 7 лет назад
I don't know about the US but I those 1/2 inch to 2/4 inch fittings (and several similar) are readily available at most hardware stores in Australia (and yes we still use Imperial measurements for most pipe fittings)
@Lordstarknight
@Lordstarknight Год назад
I am trying to learn as a machinist what is worth messing with. At one point in this project I was asking myself If the repair was quicker than casting and tapping a brand new part. I come across this all the time when what I am working on, I am wondering if I can make new from stock in the amount of time it takes me to do the repair on the old part.
@jamesharrison7469
@jamesharrison7469 4 года назад
To remove a broken off thread like that, cut with a hacksaw blade until you see base metal and peel out with a chisel , Works every time!
@martineastburn3679
@martineastburn3679 4 года назад
Standard parts - in my hardware store. Threads need filling like said so they don't bottom out and get torqued and break the iron to seal. Good job. Suspect task was not to make it pretty - just save the part if possible. Nice job.
@ericcorse
@ericcorse 8 лет назад
Good repair
@xerberium
@xerberium 8 лет назад
U seem like u are loosing weight!!! Good for you!!! i'm not a machinist but i like your videos :)
@arkansas1313
@arkansas1313 8 лет назад
Great repair, great video, thanks. ....13
@danielesilvaggi
@danielesilvaggi 6 лет назад
What is the make and number of the nickel rod you used? I am going to do a repair on my chevy 350 cast iron block that cracked in the lifter valley and by the water drain plug by the oil pan. I have seen a lot of cast iron welding videos but you made it look real easy. Thanks for the awesome video.
@cavemansmancave9025
@cavemansmancave9025 8 лет назад
Nice repair, Adam. A trip to the local hydraulic supply store should get him the right fitting. Some NAPA stores have them. Thanks, John
@Abom79
@Abom79 8 лет назад
The place I mentioned is a good source for hose and fittings
@cavemansmancave9025
@cavemansmancave9025 8 лет назад
+Abom79 Sorry, I guess I missed that one. Oh well. Not having a good day anyway. Thanks Adam. Nice work as always. John
@Rocky1234732
@Rocky1234732 8 лет назад
thanks for the vid very nice
@Trident_Euclid
@Trident_Euclid 5 лет назад
I have the exact same gloves as yours which I use in my trade school workshop
@peteouellette975
@peteouellette975 2 года назад
Nice going
@mertsilliker1682
@mertsilliker1682 8 лет назад
make it look easy, thanks
@stanwooddave9758
@stanwooddave9758 8 лет назад
Great video Adam. Thanks for sharing.. The "Nickel - Rod" that you used, is just all Nickel, or is it just a percentage. Example 70/30. 70 percent Nickel, 30 percent other material.
@MrFreddywise1
@MrFreddywise1 5 лет назад
only need to use some plumbers tape on the threads unless its to be used with a fuel or chemical?
@williamdowell7646
@williamdowell7646 8 лет назад
Been watching your candle for a while, like watching a good craftsman, you can always learn something. The reason I'm commenting which I normally don't do, it because I'll saw something you might be interested in. I don't know where you're from but I was looking on the site called govdeals for Danville Virginia. Government surplus site. They are selling all kinds of lathes, milling machines etc from a closed down machine shop. Most bids open for 500 bucks or less, no one was bidding when I was looking. Thought you might be interested. It Eli I enjoy your videos
@JimmyHinton
@JimmyHinton 8 лет назад
That fitting is a flared adapter 1/2 flared x 1/2 NPT. We make them where I work at Lee Brass.
@dougbourdo2589
@dougbourdo2589 8 лет назад
The "flared" end appears to be spherical versus standard 45 degree flare though.
@JimmyHinton
@JimmyHinton 8 лет назад
We call it a ball because it is shape like a ball. I machine from 1" to 2" flared adapters and couplings on my line. That is a smaller fitting it's done on a smaller machine. We also make the tube nuts for them as well.
@dougbourdo2589
@dougbourdo2589 8 лет назад
Jimmy.. is that ball fitting a standard in any particular industry. ?
@JimmyHinton
@JimmyHinton 8 лет назад
+Doug Bourdo 1/2"flared× male adapter is what called on the print.
@jeremybrown7475
@jeremybrown7475 5 лет назад
Is it also considered 1/2 inch NPT to 1/2 inch JIC fitting?
@johnlockhart2674
@johnlockhart2674 4 года назад
I was going to ask when an area is repaired using the nickel rod does it make it in that area hard? If you had to tap the repaired area would it be more difficult? Thanks for the video more great projects!
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